Combined type multi-gear gearbox and ensilage machine
By integrating the cutting gearbox and the front feed transmission box into a whole, a compound multi-speed gearbox is provided, which solves the problems of machine complexity and high energy loss in the existing technology, and achieves the effect of compact structure, high efficiency and good aesthetics of the whole machine.
Patent Information
- Application Number
- CN202423097271.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-12-16
AI Technical Summary
The cutting gearbox and front feed transmission box of existing silage machines are independent components, which increases the complexity of the machine, leads to high energy loss, low efficiency, non-compact layout and high maintenance cost.
The cutting gearbox and the front feed transmission box are integrated into a composite multi-speed gearbox. The integrated design simplifies the structure, reduces the transmission links, and adopts hydraulic motor drive and bevel gear set transmission.
The machine has achieved simplified structure, reduced energy loss, improved work efficiency, compact layout and enhanced aesthetics, meeting the diverse needs of farmers for silage length.
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Figure CN223331092U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of gearboxes, for example, to a compound multi-speed gearbox and a silage machine. Background Art
[0002] The statements in this section merely provide background information related to the present disclosure and may not constitute prior art.
[0003] In existing technology, the cutting gearbox and front feed transmission box of a silage machine are typically separated into two independent components. This design not only increases the complexity of the machine but also leads to energy loss and reduced efficiency during the transmission process. Specifically, the two independent boxes require separate drive systems, which not only takes up more space but also makes the overall layout of the machine less compact and coordinated. In addition, traditional transmission methods often use complex chain or belt drives, which are not only costly to maintain but also prone to wear, further reducing the reliability and service life of the machine. Summary of the Invention
[0004] This application provides a composite multi-speed transmission and a silage machine. By integrating the cutting transmission and the front feed transmission into a single unit, this system achieves dual functions. This integrated design not only simplifies the machine structure and reduces transmission links, thereby reducing energy loss and improving operating efficiency, but also makes the overall layout more compact and coordinated, improving the overall aesthetics and practicality of the machine.
[0005] In a first aspect, a compound multi-speed transmission is provided, comprising:
[0006] The box body has a receiving cavity;
[0007] The main input shaft is partially rotatably arranged in the housing and partially connected to the power mechanism in a transmission manner;
[0008] a first intermediate shaft rotatably disposed within the housing and meshing with the main input shaft;
[0009] a second intermediate shaft, actively disposed within the housing and meshing with the first intermediate shaft;
[0010] a plurality of speed change gears, arranged on the second intermediate shaft;
[0011] a first output shaft, partially rotatably disposed within the housing;
[0012] A shift gear, movably disposed on the first output shaft, selectively meshing with a plurality of speed gears;
[0013] a third intermediate shaft, rotatably disposed within the housing and meshing with the second intermediate shaft;
[0014] a fourth intermediate shaft, rotatably disposed within the housing and meshing with the third intermediate shaft;
[0015] The second output shaft is partially rotatably arranged in the housing, is perpendicular to the fourth intermediate shaft, and is transmission-connected to the fourth intermediate shaft via a bevel gear set.
[0016] In some embodiments, the plurality of speed change gears include:
[0017] a high speed gear meshing with the first intermediate shaft and the third intermediate shaft;
[0018] The medium speed gear is arranged opposite to the high speed gear;
[0019] The low-speed gear is arranged between the high-speed gear and the medium-speed gear and is spaced apart from each other.
[0020] In some embodiments, the compound multi-speed transmission further includes:
[0021] The shift mechanism is arranged on the box body and drives the speed change gear to move.
[0022] In some embodiments, the power mechanism includes: a hydraulic motor.
[0023] In some embodiments, the first intermediate shaft comprises:
[0024] The driving and driven shaft duplex teeth are arranged on the first intermediate shaft and mesh with the main input shaft and the second intermediate shaft respectively.
[0025] In some embodiments, the third intermediate shaft comprises:
[0026] The first constantly meshing main and driven gears are arranged on the third intermediate shaft and mesh with the high-speed gear.
[0027] In some embodiments, the fourth intermediate shaft comprises:
[0028] The second constantly meshing main and driven gears are arranged on the fourth intermediate shaft and mesh with the first constantly meshing main and driven gears.
[0029] In a second aspect, a silage machine is provided, comprising: the compound multi-speed transmission described in the first aspect or any one embodiment of the first aspect.
[0030] The compound multi-speed gearbox and silage machine provided in this application can achieve the following technical effects:
[0031] By integrating the cutting gearbox and the front feed transmission box into one unit, a "one box, two purposes" function is achieved. This integrated design not only simplifies the machine structure and reduces the number of transmission links, thereby reducing energy loss and improving work efficiency, but also makes the overall layout more compact and coordinated, improving the overall appearance and practicality of the machine.
[0032] The above general description and the following description are exemplary and explanatory only and are not intended to limit the present application. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] One or more embodiments are exemplarily described by corresponding drawings. These exemplary descriptions and drawings do not limit the embodiments. Elements with the same reference numerals in the drawings are shown as similar elements. The drawings do not constitute a scale limitation. In addition,
[0034] Figure 1 This is a schematic diagram of the internal cross-sectional structure of a compound multi-speed transmission provided by an embodiment of the present disclosure;
[0035] Figure 2 This is a schematic diagram of a cross-sectional structure of the internal portion of a compound multi-speed transmission provided by an embodiment of the present disclosure;
[0036] Figure 3 1 is a schematic diagram of a top view of a compound multi-speed transmission provided by an embodiment of the present disclosure;
[0037] Figure 4 1 is a front structural diagram of a compound multi-speed transmission provided by an embodiment of the present disclosure;
[0038] Figure 5 1 is a schematic diagram of the left side structure of a compound multi-speed transmission provided by an embodiment of the present disclosure;
[0039] Figure 6 1 is a schematic diagram of the right side structure of a compound multi-speed transmission provided by an embodiment of the present disclosure;
[0040] Reference numerals:
[0041] 1. Power mechanism; 2. Main input shaft; 3. First intermediate shaft; 4. Second intermediate shaft; 5. Third intermediate shaft; 6. Fourth intermediate shaft; 7. Second output shaft; 8. Bevel gear set; 9. Housing; 10. Intermediate-speed gear; 11. Low-speed gear; 12. High-speed gear; 13. First constant-mesh main and driven gears; 14. Cover; 15. Bearing; 16. First output shaft; 17. Shift gear; 18. Shift mechanism; 19. Shift lever; 20. Handle. DETAILED DESCRIPTION
[0042] In order to be able to understand the features and technical content of the embodiments of the present disclosure in more detail, the implementation of the embodiments of the present disclosure is described in detail below in conjunction with the accompanying drawings. The accompanying drawings are for reference only and are not used to limit the embodiments of the present disclosure. In the following technical description, for the sake of convenience of explanation, a full understanding of the disclosed embodiments is provided through multiple details. However, one or more embodiments can still be implemented without these details. In other cases, to simplify the drawings, well-known structures and devices can be simplified for display.
[0043] In the description and claims of the embodiments of the present disclosure, as well as in the accompanying drawings, the terms "first," "second," and the like are used to distinguish similar items and are not necessarily used to describe a particular order or precedence. It should be understood that the terms used in this manner are interchangeable where appropriate to describe the embodiments of the present disclosure herein. In addition, the terms "including," "having," and any variations thereof are intended to cover non-exclusive inclusions.
[0044] In the embodiments of the present disclosure, the terms "upper", "lower", "inside", "middle", "outside", "front", "back" and the like indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. These terms are mainly intended to better describe the embodiments of the present disclosure and their embodiments, and are not intended to limit the indicated devices, elements or components to having a specific direction, or to be constructed and operated in a specific direction. Moreover, in addition to being used to indicate directions or positional relationships, some of the above terms may also be used to indicate other meanings. For example, the term "upper" may also be used to indicate a certain dependency or connection relationship in certain circumstances. For those of ordinary skill in the art, the specific meanings of these terms in the embodiments of the present disclosure can be understood according to specific circumstances.
[0045] Furthermore, the terms "disposed," "connected," and "fixed" should be interpreted broadly. For example, "connected" can mean a fixed connection, a removable connection, or an integral structure; it can be a mechanical connection or an electrical connection; it can be a direct connection, an indirect connection through an intermediary, or an internal connection between two devices, elements, or components. Those skilled in the art will understand the specific meanings of these terms in the embodiments of this disclosure based on the specific circumstances.
[0046] Unless otherwise stated, the term "number" means two or more.
[0047] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present disclosure can be combined with each other.
[0048] Combine Figure 1-6As shown, the embodiment of the present disclosure provides a compound multi-speed gearbox, comprising: a housing 9, a main input shaft 2, a first intermediate shaft 3, a second intermediate shaft 4, a plurality of speed change gears, a first output shaft 16, a shift gear 17, a third intermediate shaft 5, a fourth intermediate shaft 6, and a second output shaft 7;
[0049] The box body 9 has a receiving cavity; the box body 9 is a metal box body 9 with a sealed cavity.
[0050] The main input shaft 2 is partially rotatably arranged in the housing 9 and partially connected to the power mechanism 1 in transmission mode. One end of the main input shaft 2 is sealed with the housing 9 through a plug cover 14 and a bearing 15, and the other end extends out of the housing 9 and is connected to the motor shaft.
[0051] The first intermediate shaft 3 is rotatably arranged in the housing 9 and meshes with the main input shaft 2;
[0052] The second intermediate shaft 4 is actively arranged in the housing 9 and meshes with the first intermediate shaft 3;
[0053] A plurality of speed change gears are provided on the second intermediate shaft 4;
[0054] The first output shaft 16 is partially rotatably disposed in the housing 9;
[0055] The shift gear 17 is movably mounted on the first output shaft 16 and selectively engages with a plurality of speed gears. An axial groove is provided on the surface of the first output shaft 16, and the shift gear 17 slidably engages with the axial groove, limiting the shift gear 17 from sliding along the axis of the first output shaft 16. The shift gear 17 is provided with teeth corresponding to the plurality of speed gears.
[0056] The third intermediate shaft 5 is rotatably arranged in the housing 9 and meshes with the second intermediate shaft 4;
[0057] The fourth intermediate shaft 6 is rotatably arranged in the housing 9 and meshes with the third intermediate shaft 5; one end of the first intermediate shaft 3, the second intermediate shaft 4, the third intermediate shaft 5, and the fourth intermediate shaft 6 are rotatably connected to the inner wall of the cavity of the housing 9 through bearings 15, and the other ends are sealed with the housing 9 through bearings 15 and a blocking cover 14.
[0058] The second output shaft 7 is partially rotatably arranged in the housing 9 , is perpendicular to the fourth intermediate shaft 6 , and is transmission-connected to the fourth intermediate shaft 6 via a bevel gear set 8 .
[0059] The composite multi-speed transmission provided by the disclosed embodiments integrates the cutting transmission and the front feed drive box into a single unit, achieving dual functions. This integrated design not only simplifies the machine's structure and reduces transmission links, thereby reducing energy loss and improving efficiency, but also makes the overall layout more compact and coordinated, enhancing the machine's aesthetics and practicality.
[0060] In some embodiments, the plurality of speed change gears include:
[0061] The high-speed gear 12 meshes with the first intermediate shaft 3 and the third intermediate shaft 5;
[0062] The medium-speed gear 10 is arranged opposite to the high-speed gear 12;
[0063] The low-speed gear 11 is located between the high-speed gear 12 and the intermediate-speed gear 10, and is spaced apart from each other. This spaced area is the neutral zone. When the shift gear 17 moves to the spaced area, it no longer meshes with the intermediate-speed gear 10 on the second intermediate shaft 4, and other gears also do not mesh, achieving a neutral gear effect.
[0064] The compound multi-speed transmission provided in the disclosed embodiments adjusts the transmission ratio by adjusting the gear position, enabling the production of silage in three lengths: 15mm, 24mm, and 32mm. This design allows users to quickly adjust silage length based on actual needs, significantly improving work efficiency and operability. This flexibility also meets the diverse needs of farmers for silage length.
[0065] In some embodiments, the compound multi-speed transmission further includes:
[0066] The shift mechanism 18 is provided on the housing 9 and drives the speed change gear to move. The shift mechanism 18 is a conventional technical means well known to those skilled in the art. For ease of understanding, a brief description is given here. The shift mechanism 18 includes a rotating shaft, a rotating arm, a shift lever 19, and a handle 20. The rotating shaft is rotatably provided on the housing 9. The speed change gear is provided with an annular slide groove. The shift lever 19 is provided within the housing 9 and slides in the slide groove. The shift lever 19 is rotatably connected to the rotating arm, which is fixedly connected to the rotating shaft. The handle 20 is provided outside the housing 9 and is fixedly connected to the rotating shaft. Rotating the handle 20 drives the rotating shaft to rotate, which drives the rotating arm to rotate, and the shift lever 19 is also driven to move, thereby driving the speed change gear to move and shift.
[0067] In some embodiments, the power mechanism 1 includes: a hydraulic motor.
[0068] In some embodiments, the first intermediate shaft 3 includes: dual teeth on the driving and driven shafts;
[0069] The driving and driven shaft duplex gears are located on the first intermediate shaft 3 and mesh with the main input shaft 2 and the second intermediate shaft 4, respectively. The driving and driven shaft duplex gears consist of two coaxially connected gears in parallel. One gear is driven by the main input shaft 2, while the other acts as a driven gear, rotating synchronously with the driving gear. These two gears have different numbers of teeth (or, in some cases, the same). The driven gear meshes with the high-speed gear 12 of the second intermediate shaft 4.
[0070] In some embodiments, the third intermediate shaft 5 includes: a first constant meshing main and driven gear 13;
[0071] The first constantly meshed main and driven gears 13 are provided on the third intermediate shaft 5 and mesh with the high-speed gear 12 .
[0072] In some embodiments, the fourth intermediate shaft 6 includes: a second constantly meshed main and driven gear;
[0073] The second constantly meshing main and driven gear is provided on the fourth intermediate shaft 6 and meshes with the first constantly meshing main and driven gear 13 .
[0074] In a second aspect, a silage machine is provided, comprising: the compound multi-speed gearbox according to the first aspect or any one embodiment of the first aspect, and having the technical effects of the compound multi-speed gearbox according to the first aspect.
[0075] The above description and the accompanying drawings sufficiently illustrate the embodiments of the present disclosure to enable those skilled in the art to practice them. Other embodiments may include structural and other changes. The embodiments represent only possible variations. Unless expressly required, individual components and functions are optional, and the order of operations may vary. Portions and features of some embodiments may be included in or replace portions and features of other embodiments. The embodiments of the present disclosure are not limited to the structures described above and shown in the accompanying drawings, and various modifications and changes may be made without departing from the scope thereof. The scope of the present disclosure is limited only by the appended claims.
Claims
1. A compound multi-speed gearbox, characterized in that: include: The box body has a receiving cavity; The main input shaft is partially rotatably arranged in the housing and partially connected to the power mechanism in a transmission manner; a first intermediate shaft rotatably disposed within the housing and meshing with the main input shaft; a second intermediate shaft, actively disposed within the housing and meshing with the first intermediate shaft; a plurality of speed change gears, arranged on the second intermediate shaft; a first output shaft, partially rotatably disposed within the housing; A shift gear, movably disposed on the first output shaft, selectively meshing with a plurality of speed gears; a third intermediate shaft, rotatably disposed within the housing and meshing with the second intermediate shaft; a fourth intermediate shaft, rotatably disposed within the housing and meshing with the third intermediate shaft; The second output shaft is partially rotatably arranged in the housing, is perpendicular to the fourth intermediate shaft, and is transmission-connected to the fourth intermediate shaft via a bevel gear set.
2. The compound multi-speed transmission according to claim 1, characterized in that: The plurality of speed change gears include: a high speed gear meshing with the first intermediate shaft and the third intermediate shaft; The medium speed gear is arranged opposite to the high speed gear; The low-speed gear is arranged between the high-speed gear and the medium-speed gear and is spaced apart from each other.
3. The compound multi-speed transmission according to claim 1, characterized in that: Also includes: The shift mechanism is arranged on the box body and drives the speed change gear to move.
4. The compound multi-speed transmission according to claim 1, characterized in that: The power mechanism includes: a hydraulic motor.
5. The compound multi-speed transmission according to claim 1, characterized in that: The first intermediate shaft includes: The driving and driven shaft duplex teeth are arranged on the first intermediate shaft and mesh with the main input shaft and the second intermediate shaft respectively.
6. The compound multi-speed transmission according to claim 2, characterized in that: The third intermediate shaft includes: The first constantly meshing main and driven gears are arranged on the third intermediate shaft and mesh with the high-speed gear.
7. The compound multi-speed transmission according to claim 6, characterized in that: The fourth intermediate shaft includes: The second constantly meshing main and driven gears are arranged on the fourth intermediate shaft and mesh with the first constantly meshing main and driven gears.
8. A silage machine, characterized in that: It comprises a compound multi-speed transmission as claimed in any one of claims 1 to 7.