U-shaped structure incinerator technology
Through the design and component optimization of the U-shaped structure incinerator, the problems of temperature imbalance, poor atomization and short flue gas residence time in the incineration of high-viscosity waste liquid were solved, and efficient incineration and long-life incineration effects were achieved.
Patent Information
- Application Number
- CN202421902509.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-07
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-08-07
AI Technical Summary
When treating high-viscosity waste liquid, conventional incinerators have problems such as uneven incineration temperature, poor waste liquid atomization effect, short flue gas residence time, easy damage to the lining, and incomplete combustion, which affect the incineration effect.
The U-shaped incinerator is adopted, including burners, waste liquid spray guns, primary combustion air ports, U-shaped combustion chambers and other components. It uses diffused strong swirl combustion, dual-fluid steam atomization spray guns and high-intensity turbulent mixing, combined with corundum brick refractory materials and thermal insulation design to ensure balanced incineration temperature, good waste liquid atomization effect, and long flue gas residence time to meet the requirements of efficient incineration.
It achieves efficient incineration of high-viscosity waste liquid, with an incineration temperature of 1200°C, an incineration rate ≥99.99%, and a flue gas residence time ≥3s, extending the service life of the equipment and ensuring the incineration effect and stability.
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Figure CN223331751U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a U-shaped structure incinerator technology. Background Art
[0002] High-viscosity waste liquid is treated by incineration to remove toxic and harmful components. During the incineration operation, a corresponding incinerator is required. However, conventional incinerators have problems such as uneven incineration temperature, poor waste liquid atomization effect, short flue gas residence time, easy damage to the lining, and incomplete combustion, which affect the incineration effect of high-viscosity waste liquid.
[0003] Therefore, a U-shaped vertical high-viscosity waste liquid incinerator is urgently needed to fully burn the high-viscosity waste liquid. Utility Model Content
[0004] The purpose of this utility model is to solve the deficiencies of the above existing technologies and provide a U-shaped structure incinerator technology to treat high-viscosity waste liquid through the U-shaped structure. The following is a specific solution:
[0005] A U-shaped structure incinerator technology includes a burner, a waste liquid spray gun, a primary combustion-supporting air port, a first combustion chamber, a secondary combustion-supporting air port, a U-shaped combustion chamber, an ash outlet, a bracket and a second combustion chamber. The first combustion chamber is a tubular structure, the upper side of the first combustion chamber is provided with a waste liquid spray gun, the lower side of the waste liquid spray gun is provided with a burner, the lower side of the burner is provided with a primary combustion-supporting air port, and the first combustion chamber is also provided with a secondary combustion-supporting air port. The lower side of the first combustion chamber is connected to the U-shaped combustion chamber, the U-shaped combustion chamber has a U-shape, and the other end of the U-shaped combustion chamber is connected to the second combustion chamber. The sides of the first combustion chamber and the second combustion chamber are fixedly provided with brackets, the bottom of the U-shaped combustion chamber is provided with an ash outlet, the nozzle of the waste liquid spray gun is vertically downward, the nozzle of the burner is horizontally arranged, and the nozzle of the primary combustion air port is horizontally arranged.
[0006] The burner is a diffusion-type strong swirl low-nitrogen burner with an incineration temperature of 1200°C. It adopts high-intensity swirl diffusion combustion and two-level combustion air distribution.
[0007] The waste liquid spray gun is a dual-fluid steam atomizing spray gun, which can achieve efficient atomization of high-viscosity waste liquid and avoid coking and burning of the gun tip.
[0008] The primary combustion-supporting air port is a strong swirl air duct with a louver structure, which can achieve high-intensity turbulent mixing of waste liquid and primary combustion-supporting air.
[0009] The combustion chamber adopts a cylinder made of refractory corundum bricks and heat-insulating materials, which can realize high-speed flow of flue gas, balanced flow field of the incinerator, and no dead corners for deposition of particulate matter in the incinerator.
[0010] The secondary combustion-supporting air port is an annular air duct, which can achieve efficient mixing of the combustion-supporting air and the combustible material while meeting the minimum oxygen content requirement of the incinerator.
[0011] The U-shaped combustion chamber is a cylinder with corundum castable, which can realize the discharge of particulate matter into the furnace and ensure the balance of the flow field of the incinerator.
[0012] The ash discharge port of the U-shaped combustion chamber is a plug with a lining, which can realize the discharge of particulate matter into the furnace and ensure the balance of the flow field of the incinerator.
[0013] The secondary combustion chamber is a cylinder with heat-insulating castables, which can achieve a total smoke residence time of ≥3s, an incineration temperature of ≥1100°C, and ensure an incineration destruction rate of ≥99.99%.
[0014] Beneficial effects: First, the vertically installed top-burning burner is easy to install and maintain. The burner adopts low-nitrogen, high-intensity swirl diffusion combustion. The waste liquid and combustion-supporting air diffuse and burn. The combustion-supporting air enters from the primary air duct of the burner, and the louver damper is used to complete the secondary swirl air distribution. The waste liquid spray gun ensures the efficient atomization of high-viscosity waste liquid to avoid coking and burning of the gun tip. The primary combustion chamber ensures the efficient oxidation and decomposition of organic components at a certain incineration temperature while extending the service life of the corundum bricks. The secondary combustion-supporting air duct ensures the efficient mixing of the combustion-supporting air and the combustible material, while meeting the minimum oxygen content requirement of the incinerator. The U-shaped combustion chamber ensures high-speed flow of flue gas, the flow field of the incinerator is balanced, and the sedimentation of particulate matter at the bottom of the U-shaped combustion chamber is reduced. The secondary combustion chamber ensures that the total residence time of flue gas is ≥3s, the incineration temperature is ≥1100℃, and the incineration rate is ≥99.99%; the supporting steel structure is simple and easy to make, which supports the incinerator and ensures the stability of the incinerator. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a cross-sectional structural diagram of a U-shaped incinerator technology;
[0016] In the figure: 1. Burner, 2. Waste liquid spray gun, 3. Primary combustion air inlet, 4. Primary combustion chamber, 5. Secondary combustion air inlet, 6. U-shaped combustion chamber, 7. Ash outlet, 8. Bracket, 9. Secondary combustion chamber. DETAILED DESCRIPTION
[0017] In order to deepen the understanding of the present invention, the present invention will be further described in detail below with reference to embodiments and drawings. The embodiments are only used to explain the present invention and do not constitute a limitation on the scope of protection of the present invention.
[0018] In this embodiment:
[0019] Please see Figure 1, a U-shaped structure incinerator technology, including a burner 1, a waste liquid spray gun 2, a primary combustion air port 3, a combustion chamber 4, a secondary combustion air port 5, a U-shaped combustion chamber 6, an ash outlet 7, a bracket 8 and a secondary combustion chamber 9. The combustion chamber 4 is a tubular structure. The upper side of the combustion chamber 4 is provided with a waste liquid spray gun 2, the lower side of the waste liquid spray gun 2 is provided with a burner 1, the lower side of the burner 1 is provided with a primary combustion air port 3, and the combustion chamber 4 is also provided with a secondary combustion air port 5. The lower side of the combustion chamber 4 is connected to the U-shaped combustion chamber, and the U-shaped combustion chamber has a U-shaped shape. The other end of the U-shaped combustion chamber is connected to the secondary combustion chamber 9. The sides of the combustion chamber 4 and the secondary combustion chamber 9 are fixed with brackets 8. The bottom of the U-shaped combustion chamber is provided with an ash outlet 7, the nozzle of the waste liquid spray gun 2 is arranged vertically downward, the nozzle of the burner 1 is arranged horizontally, and the nozzle of the primary combustion air port 3 is arranged horizontally.
[0020] The burner 1 is a diffusion-type strong swirl low-nitrogen burner 1, the waste liquid spray gun 2 is a dual-fluid steam atomizing spray gun, the primary combustion air port is a louver structure strong swirl air duct, the primary combustion chamber adopts a cylinder made of corundum brick refractory and thermal insulation material, the secondary combustion air port is an annular air duct, the U-shaped combustion chamber is a cylinder with corundum castable, the ash discharge port of the U-shaped combustion chamber 6 is a lined plug, and the secondary combustion chamber 9 is a cylinder with thermal insulation castable.
[0021] During the operation of the incinerator, waste liquid is sprayed into a combustion chamber 4 through a waste liquid spray gun 2, and the burner 1 ignites the waste liquid. The primary combustion air port 3 and the secondary combustion air port 5 provide sufficient combustion air to ensure that the waste liquid is fully burned. The heat generated by the combustion is transferred in the primary combustion chamber 4 and the U-shaped combustion chamber 6. The waste gas enters the secondary combustion chamber 9 for secondary combustion to purify the waste gas. The ash generated by the combustion is discharged through the ash outlet 7, which solves the problems of uneven temperature, poor waste liquid atomization effect, short flue gas residence time, easy damage to the lining, and incomplete combustion in ordinary incinerators.
[0022] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model and are not limiting. Although the utility model is described in detail with reference to the preferred embodiments, ordinary technicians in this field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.
Claims
1. A U-shaped structure incinerator technology, characterized in that: The blast furnace is a kind of combustion chamber that is installed in the form of a plurality of blast furnaces, and the blast furnace has a plurality of blast furnaces connected to the combustion chamber, and the blast furnace has a plurality of blast furnaces connected to the combustion chamber.
2. A U-shaped structure incinerator technology according to claim 1, characterized in that: The burner is a diffusion-type strong swirl low-nitrogen burner.
3. The U-shaped incinerator technology according to claim 1 is characterized in that: The waste liquid spray gun is a dual-fluid steam atomizing spray gun.
4. The U-shaped incinerator technology according to claim 1 is characterized in that: The primary combustion-supporting air port is a strong swirl air duct with a louver structure.
5. The U-shaped incinerator technology according to claim 1 is characterized in that: The first firing chamber adopts a cylinder made of refractory corundum bricks and heat-insulating materials.
6. The U-shaped incinerator technology according to claim 1 is characterized in that: The secondary combustion-supporting air port is an annular air duct.
7. The U-shaped incinerator technology according to claim 1 is characterized in that: The U-shaped combustion chamber is a cylinder with corundum castable.
8. The U-shaped incinerator technology according to claim 1 is characterized in that: The ash discharge port of the U-shaped combustion chamber is a plug with a lining.
9. The U-shaped incinerator technology according to claim 1 is characterized in that: The secondary combustion chamber is a cylinder with heat-insulating castable material.