Network control system detection test bench
By designing the main control module, auxiliary control module, network communication module and detection and early warning module of the network control system detection test bench, accurate detection and early warning of the network control system are achieved, solving the problem of fixed detection range of traditional detection test benches, reducing costs and complexity, and improving detection efficiency and flexibility.
Patent Information
- Application Number
- CN202422932371.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-11-29
AI Technical Summary
The hardware detection range of traditional network control system test benches is fixed, making it difficult to perform simple detection of a single hardware device or a single network control function. The detection process relies on computer programs, resulting in high costs and difficulty.
A network control system detection test bench was designed, which includes a main control module, a sub-control module, a network communication module and a detection and warning module. Active control and controlled detection functions are realized through hardware equipment. Wireless communication is used to transmit digital signals. The main control module provides a connection interface to ensure the accurate transmission of instructions and data. The detection and warning module performs real-time monitoring and early warning.
It achieves accurate detection and early warning of network control systems, reduces system complexity, improves detection efficiency and flexibility, reduces dependence on computer programs, and reduces costs.
Smart Images

Figure CN223333306U_ABST
Abstract
Description
Technical Field
[0001] The utility model provides a network control system detection test bench, belonging to the field of network control detection. Background Art
[0002] In traditional network control system testing, test benches serve as key hardware verification tools, and their hardware structure and functionality are crucial to network control system testing. Traditional test benches often have a rigid testing scope, making it difficult to perform simple hardware testing of a single hardware device or network control function. The testing process also relies on computer programs, resulting in high costs and difficulty. Utility Model Content
[0003] This utility model proposes a network control system detection test bench, which is used to solve the problems of traditional detection test benches in hardware structure, such as the detection range is too fixed, it is difficult to perform simple detection of a single hardware device or a single network control function through hardware, and the detection process relies on computer programs, resulting in high costs and great difficulty. The technical features adopted are as follows:
[0004] The detection test bench includes a main control module, a sub-control module, a network communication module and a detection and early warning module. The control signal output end of the main control module is connected to the control signal input ends of the sub-control module and the detection and early warning module respectively. The digital signal output end of the sub-control module is wirelessly connected to the digital signal input end of the detection and early warning module through the network communication module. The digital signal output end of the detection and early warning module is connected to the digital signal input end of the main control module.
[0005] Preferably, the main control module includes a server and a central controller, the digital signal input end of the server is the digital signal input end of the main control module, the digital signal output end of the server is connected to the digital signal input end of the central controller, and the control signal output end of the central controller is the control signal output end of the main control module.
[0006] Preferably, the sub-control module includes multiple controlled devices and multiple regional controllers, the controlled devices and regional devices correspond one to one, the control signal input end of the controlled device and the control signal input end of the regional controller are the control signal input end of the sub-control module, the control signal input end of the controlled device is also connected to the control signal output end of the regional controller, and the digital signal output end of the controlled device is the digital signal output end of the sub-control module.
[0007] Preferably, the network communication module includes a router, a switch or a network interface card, the digital signal input end of the router, switch or network interface card is the digital signal input end of the network communication module, and the digital signal output end of the router, switch or network interface card is the digital signal output end of the network communication interface.
[0008] Preferably, the detection and early warning module includes a detection module and an early warning module, the digital signal input end of the detection module is the digital signal input end of the detection and early warning module, the digital signal output end of the detection module is the digital signal output end of the detection and early warning module, the control signal input end of the early warning module is the control signal input end of the detection and early warning module, and the early warning signal output end of the early warning module is the early warning signal output end of the detection and early warning module.
[0009] Preferably, the detection module includes a network tester and a network controller, the digital signal input end of the network tester and the network controller is the digital signal input end of the detection module, and the digital signal output end of the network tester and the network controller is the digital signal output end of the detection module.
[0010] Preferably, the early warning module includes a buzzer and an LED device, the control signal input end of the buzzer and LED device is the control signal input end of the early warning module, and the early warning signal output end of the buzzer and LED device is the early warning signal output end of the early warning module.
[0011] Preferably, a first network control switch is connected between the control signal output end of the main control module and the control signal input end of each slave control module.
[0012] Preferably, the control signal output terminal of the regional controller of each secondary control module and the control signal input terminal of the controlled device are both connected to a second network control switch.
[0013] The beneficial effects of the present invention are as follows: the active control function, controlled detection function and detection warning function of the network control system detection test bench are realized through the main control module, the sub-control module, the network communication module and the detection and warning module; the hardware equipment of other modules is actively controlled by the hardware equipment of the main control module, and the hardware control of the controlled equipment and warning equipment of the sub-control module and the monitoring and warning module is realized; the sub-control module and the detection and warning module are connected through the network communication module, and the detection and warning module realizes the detection of the control function of the controlled equipment of the sub-control module through the hardware of the detection function within the module; the network communication module realizes the wireless transmission of digital signals; and the detection and warning module realizes the detection and warning of the hardware control function. The main control module provides a connection interface with the hardware equipment of each module, such as RS-232, USB, Ethernet, etc., to ensure the accurate transmission of instructions and data. According to the preset test plan or user input, it generates and sends control instructions to the sub-control module and the detection and warning module. The controlled equipment of the sub-control module (such as sensors, actuators, etc.) receives the instructions of the main control module and performs corresponding operations. The detection instrument of the monitoring and early warning module collects the detection data of the controlled equipment and feeds it back to the main control module, which controls the detection and early warning module to issue an early warning. The utility model realizes the accurate detection and early warning of the network control system through hardware equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of a network control system detection test bench module of the utility model;
[0015] Figure 2 This is the hardware connection diagram of the network control system detection test bench. DETAILED DESCRIPTION
[0016] The present invention will be further described below with reference to specific embodiments, but the present invention is not limited by the embodiments.
[0017] In the description of the present invention, it should be noted that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "top", "bottom", "inside", "outside" and "vertical" indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they should not be understood as limitations on the present invention.
[0018] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; they may refer to direct connections, indirect connections through an intermediate medium, or internal communication between two components. Those skilled in the art will understand the specific meanings of these terms in this utility model based on the specific circumstances.
[0019] In addition, in the description of the present invention, unless otherwise specified, "multiple", "multiple groups" and "multiple roots" mean two or more.
[0020] Unless otherwise specified, the materials, instruments and methods used in the following embodiments are conventional materials, instruments and methods in the art and can be obtained through commercial channels.
[0021] Example 1
[0022] Figure 1 The following is a schematic diagram of the module structure of a network control system detection test bench described in the present invention. A network control system detection test bench includes a main control module, a sub-control module, a network communication module, and a detection and warning module. The control signal output end of the main control module is connected to the control signal input ends of the sub-control module and the detection and warning module respectively. The digital signal output end of the sub-control module is wirelessly connected to the digital signal input end of the detection and warning module via the network communication module. The digital signal output end of the detection and warning module is connected to the digital signal input end of the main control module. Figure 1 shown.
[0023] The working principle and effect of the above embodiment are: a network control system detection test bench, the detection test bench includes a main control module, a sub-control module, a network communication module and a detection and early warning module, and the active control function, controlled detection function and detection and early warning function of the network control system detection test bench are realized through the main control module, the sub-control module, the network communication module and the detection and early warning module; the control signal output end of the main control module is respectively connected to the control signal input end of the sub-control module and the detection and early warning module, the digital signal output end of the sub-control module is wirelessly connected to the digital signal input end of the detection and early warning module through the network communication module, and the digital signal output end of the detection and early warning module is connected to the digital signal input end of the main control module. The master control module's hardware actively controls the hardware of other modules, enabling hardware control of controlled devices and early warning devices such as the slave control module and the monitoring and early warning module. The slave control module and the detection and early warning module are connected via a network communication module, enabling the detection and early warning module to detect the control functions of the slave control module's controlled devices through its internal detection hardware. The network communication module enables wireless transmission of digital signals, enabling hardware control function detection and early warning through the detection and early warning module. The master control module provides interfaces (such as RS-232, USB, and Ethernet) to connect to the hardware of each module, ensuring accurate transmission of commands and data. Based on pre-set test plans or user input, it generates and sends control commands to the slave control module and the detection and early warning module. The controlled devices (such as sensors and actuators) in the slave control module receive the commands from the master control module and execute the corresponding operations. The detection instruments in the monitoring and early warning module collect test data from the controlled devices and feed it back to the master control module, controlling the detection and early warning module to issue early warnings.
[0024] Example 2
[0025] Figure 2This is a hardware connection diagram of a network control system test bench. The main control module includes a server and a central controller. The digital signal input end of the server is the digital signal input end of the main control module. The digital signal output end of the server is connected to the digital signal input end of the central controller. The control signal output end of the central controller is the control signal output end of the main control module. The auxiliary control module includes multiple controlled devices and multiple regional controllers. The controlled devices and regional devices have a one-to-one correspondence. The control signal input end of the controlled device and the control signal input end of the regional controller are the control signal input end of the auxiliary control module. The control signal input end of the controlled device is also connected to the control signal output end of the regional controller. The digital signal output end of the controlled device is the digital signal output end of the auxiliary control module. The network communication module includes a router, switch, or network interface card. The digital signal input end of the router, switch, or network interface card is the digital signal input end of the network communication module. The digital signal output end of the router, switch, or network interface card is the digital signal output end of the network communication interface. The detection and early warning module includes a detection module and an early warning module. The digital signal input end of the detection module is the digital signal input end of the detection and early warning module, the digital signal output end of the detection module is the digital signal output end of the detection and early warning module, the control signal input end of the early warning module is the control signal input end of the detection and early warning module, and the early warning signal output end of the early warning module is the early warning signal output end of the detection and early warning module. The detection module includes a network tester and a network controller. The digital signal input ends of the network tester and the network controller are the digital signal input ends of the detection module, and the digital signal output ends of the network tester and the network controller are the digital signal output ends of the detection module. The early warning module includes a buzzer and an LED device. The control signal input ends of the buzzer and the LED device are the control signal input ends of the early warning module, and the early warning signal output ends of the buzzer and the LED device are the early warning signal output ends of the early warning module. A first network control switch is connected between the control signal output end of the main control module and the control signal input ends of each secondary control module. The control signal output terminal of the regional controller of each auxiliary control module and the control signal input terminal of the controlled device are both connected to a second network control switch, such as Figure 2 shown.
[0026] The working principle and effect of the above embodiment are as follows: the main control module includes a server and a central controller. The digital signal input terminal of the server is the digital signal input terminal of the main control module. The digital signal output terminal of the server is connected to the digital signal input terminal of the central controller. The control signal output terminal of the central controller is the control signal output terminal of the main control module. The main control module performs data judgment according to preset rules through the server and sends the judgment results to the central controller. The central controller generates corresponding preset control instructions based on the received judgment results to control the auxiliary control module and the detection and warning module. The above data judgment rules are all simple comparisons between data and thresholds and do not involve improvements to computer programs.
[0027] The sub-control module includes multiple controlled devices and multiple regional controllers. The controlled devices correspond to the regional devices in a one-to-one relationship. The control signal inputs of the controlled devices and the regional controllers serve as the control signal inputs of the sub-control module. The control signal inputs of the controlled devices are also connected to the control signal outputs of the regional controllers. The digital signal outputs of the controlled devices serve as the digital signal outputs of the sub-control module. By controlling the corresponding controlled devices through the regional controllers, concessional control can be implemented for functional testing of specific controlled devices, i.e., controlling 8 / 9 of the controlled devices to turn off, 1 / 9 to turn on, etc., and outputting digital signals to the detection and warning module. The control of the controlled devices described above is based solely on pre-set rules and does not involve improvements to the computer program.
[0028] The network communication module includes a router, switch, or network interface card. The digital signal input terminal of the router, switch, or network interface card serves as the digital signal input terminal of the network communication module, and the digital signal output terminal of the router, switch, or network interface card serves as the digital signal output terminal of the network communication interface. The network communication module is used to transmit the digital signal output by the secondary control module to the detection and warning module.
[0029] The detection and early warning module includes a detection module and an early warning module. The digital signal input terminal of the detection module is the digital signal input terminal of the detection and early warning module, the digital signal output terminal of the detection module is the digital signal output terminal of the detection and early warning module, the control signal input terminal of the early warning module is the control signal input terminal of the detection and early warning module, and the early warning signal output terminal of the early warning module is the early warning signal output terminal of the detection and early warning module. The digital signal output by the secondary control module is detected by the network tester and network controller of the detection module, and the detection result is output to the main control module. The control signal of the main control module is received by the buzzer and LED device of the early warning module, and a corresponding early warning is issued.
[0030] The detection module includes a network tester and a network controller. The digital signal inputs of the network tester and network controller serve as the detection module's digital signal inputs, while their digital signal outputs serve as the detection module's digital signal outputs. The early warning module includes a buzzer and an LED device. The control signal inputs of the buzzer and LED device serve as the early warning module's control signal inputs, while the early warning signal outputs of the buzzer and LED device serve as the early warning module's early warning signal outputs. A first network control switch is connected between the control signal output of the main control module and the control signal input of each slave control module. A second network control switch is connected between the control signal output of the regional controller of each slave control module and the control signal input of the controlled device. The first network control switch controls the control connection between the main control module and the slave control modules, while the second network control switch controls the control connection between the controlled device and the regional controller. A server, serving as a data processing center, receives digital signals from the network communication module, the detection and early warning module, or other external inputs. The server has a set of simple data-threshold comparison rules pre-set to determine whether received data is abnormal. The central controller receives the judgment results processed by the server and generates corresponding control instructions based on the preset control strategy (such as logic circuit or relay control). These instructions are output in the form of digital signals and are used to control the sub-control module and the detection and warning module. The regional controller of the sub-control module is responsible for monitoring and controlling the corresponding controlled devices. It receives control instructions from the main control module and adjusts the status of the controlled devices according to the instructions (such as turning on, off, adjusting parameters, etc.). The controlled devices perform corresponding operations according to the instructions of the regional controller and feedback the operation results (such as status changes, fault information, etc.) to the regional controller in the form of digital signals, which are then transmitted to the main control module or detection and warning module through the network communication module. The router / switch / network interface card of the network communication module is responsible for transmitting digital signals in the network. It receives digital signals from the sub-control module and transmits them to the detection and warning module or other parts of the main control module via wired or wireless means.
[0031] The detection module of the detection and early warning module includes a network tester and a network controller, which are used to detect the digital signals output by the slave control modules. The network tester verifies the integrity and accuracy of the signals, while the network controller analyzes the signal content to determine whether the controlled devices are operating as expected. When the early warning module detects an abnormal signal or fault, it receives a control signal from the main control module (such as a command transmitted via a relay or logic circuit) and activates a buzzer and LED to provide an audible and visual warning to the user. The first network control switch, located between the main and slave control modules, controls the control connection between them. Closing or opening this switch enables selective control of the slave control modules. The second network control switch, located between the zone controller and the controlled devices, controls the control connection between them. Switching this switch allows selective control of the controlled devices, such as shutting down some devices and enabling others during functional testing. The main control module, through the collaborative operation of the server and central controller, achieves centralized control and efficient management of the entire test bench. The server's built-in data judgment rules are simple and clear, eliminating the need for complex calculations. This reduces system complexity and improves response speed. The sub-control module, through a hierarchical control structure between regional controllers and controlled devices, enables flexible management and precise control of a large number of controlled devices. This structure not only improves system scalability but also facilitates troubleshooting and repair. The network communication module utilizes sophisticated network communication technology to ensure stable digital signal transmission between the various modules of the test bench. This helps improve system reliability and stability and reduces communication failure rates. The detection and early warning module, through real-time digital signal monitoring by the detection module and audible and visual alarm functions by the early warning module, enables real-time monitoring and rapid response to the test bench's operating status. This helps promptly detect and address potential faults, ensuring safe system operation. The network control switch, through flexible switching between the first and second network control switches, enables selective control of the test bench's modules and controlled devices. This not only increases system flexibility but also facilitates specific functional testing and troubleshooting. The aforementioned principles and effects are based on existing technologies and do not require any application modifications.
[0032] All data storage, data analysis and control methods involved in the main control module, auxiliary control module, network communication module and detection and early warning module involved in the present utility model are existing technologies in this field. The present utility model does not improve any software program and method. The present utility model only designs the hardware structure combining the main control module, auxiliary control module, network communication module and detection and early warning module. The methods or software programs involved in the hardware structure to realize the effects or functions of the main control module, auxiliary control module, network communication module and detection and early warning module are all designed by technicians of this field based on existing methods or software program books, manuals or product manuals, combined with the functions involved in the principles and effects of the present utility model, and can be realized through independent program writing.
[0033] Although the present invention has been disclosed above with reference to preferred embodiments, it is not intended to limit the present invention. Anyone familiar with this technology can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention should be based on the definition of the claims.
Claims
1. A network control system detection test bench, characterized in that: The detection test bench includes a main control module, a sub-control module, a network communication module and a detection and early warning module. The control signal output end of the main control module is connected to the control signal input ends of the sub-control module and the detection and early warning module respectively. The digital signal output end of the sub-control module is wirelessly connected to the digital signal input end of the detection and early warning module through the network communication module. The digital signal output end of the detection and early warning module is connected to the digital signal input end of the main control module.
2. A network control system detection test bench according to claim 1, characterized in that: The main control module includes a server and a central controller. The digital signal input end of the server is the digital signal input end of the main control module. The digital signal output end of the server is connected to the digital signal input end of the central controller. The control signal output end of the central controller is the control signal output end of the main control module.
3. A network control system detection test bench according to claim 1, characterized in that: The sub-control module includes multiple controlled devices and multiple regional controllers. The controlled devices and regional devices correspond one to one. The control signal input end of the controlled device and the control signal input end of the regional controller are the control signal input end of the sub-control module. The control signal input end of the controlled device is also connected to the control signal output end of the regional controller. The digital signal output end of the controlled device is the digital signal output end of the sub-control module.
4. A network control system detection test bench according to claim 1, characterized in that: The network communication module includes a router, a switch or a network interface card, the digital signal input end of the router, the switch or the network interface card is the digital signal input end of the network communication module, and the digital signal output end of the router, the switch or the network interface card is the digital signal output end of the network communication module.
5. A network control system detection test bench according to claim 1, characterized in that: The detection and early warning module includes a detection module and an early warning module. The digital signal input end of the detection module is the digital signal input end of the detection and early warning module. The digital signal output end of the detection module is the digital signal output end of the detection and early warning module. The control signal input end of the early warning module is the control signal input end of the detection and early warning module. The early warning signal output end of the early warning module is the early warning signal output end of the detection and early warning module.
6. A network control system detection test bench according to claim 5, characterized in that: The detection module includes a network tester and a network controller. The digital signal input ends of the network tester and the network controller are the digital signal input ends of the detection module, and the digital signal output ends of the network tester and the network controller are the digital signal output ends of the detection module.
7. A network control system detection test bench according to claim 1, characterized in that: The early warning module includes a buzzer and an LED device. The control signal input end of the buzzer and LED device is the control signal input end of the early warning module, and the early warning signal output end of the buzzer and LED device is the early warning signal output end of the early warning module.
8. A network control system detection test bench according to claim 1, characterized in that: A first network control switch is connected between the control signal output end of the main control module and the control signal input end of each auxiliary control module.
9. A network control system detection test bench according to claim 1, characterized in that: A second network control switch is connected between the control signal output terminal of each regional controller of the auxiliary control module and the control signal input terminal of the corresponding controlled device.