Inductor through hole backflow device

By designing an inductor through-hole reflow device and utilizing a combination of fiberglass boards and clamping components, the automated installation and removal of inductors is achieved, solving the problems of high processing costs for common-mode inductors and low efficiency of manual plug-in operations, reducing production costs and improving efficiency.

CN223333630UActive Publication Date: 2025-09-12DONGGUAN RUIHANG DIGITAL TECH CO LTD
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Patent Information

Application Number
CN202422651824.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-09-12
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

In the prior art, the processing cost of common-mode inductors is high, and the efficiency of manual insertion is low, making it difficult to achieve automated production.

Method used

An inductor through-hole reflow device was designed, which included a base, a magnetic core and a coil. A fiberglass board was placed on the top and fixed by a clamping assembly. The fiberglass board was sucked by a suction nozzle to move the inductor. Combined with the limit and slider structure, the automatic installation and removal of the inductor was realized.

Benefits of technology

The processing cost of the inductor is reduced, the production efficiency is improved, the automatic installation and disassembly of the inductor is realized, the manual operation is reduced, and the labor cost is reduced.

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Abstract

The utility model discloses an inductor through hole backflow device which comprises a base, a magnetic core is assembled on the top of the base, and coils are wound at the two ends of the magnetic core. A glass fiber plate is placed at the top of the coil, and a clamping assembly used for limiting the glass fiber plate is arranged at the bottom of the glass fiber plate. Preferably, the clamping assembly comprises a fixing block, the fixing block is installed at the middle end of the bottom of the glass fiber plate, and the two ends of the fixing block are elastically connected with connecting plates through limiting springs. The glass fiber plate is additionally arranged on the top of the inductor, the glass fiber plate serves as a suction face, the problem that the inductor can only work manually is solved, production efficiency is improved, manual operation cost is saved, compared with a chip inductor, machining cost is reduced, the glass fiber plate and the inductor are fixed through the clamping assembly, and the glass fiber plate and the inductor can be clamped by pressing the push plates on the two sides. The fixing between the glass fiber plate and the inductor can be removed by rotating the rotating shaft, the glass fiber plate is convenient to mount and dismount, the purpose of reutilization is achieved, and the processing cost is further reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field related to inductors, and in particular to an inductor through-hole reflow device. Background Art

[0002] Common-mode inductors, also called common-mode chokes, are commonly used in switching power supplies to filter common-mode electromagnetic interference signals. In TV board design, common-mode inductors act as EMI filters, suppressing the outward radiation of electromagnetic waves generated by high-speed signal lines.

[0003] Commonly used inductors are generally manually plug-in operations. As the industry's labor costs are getting higher and higher, in order to reduce labor costs, commonly used inductors are changed to surface-mount inductors. However, the cost of surface-mount inductors is several times that of commonly used plug-in costs, and PCBA has no competitive advantage. Utility Model Content

[0004] The purpose of the present utility model is to provide an inductor through-hole reflow device to solve the problems raised in the above background technology.

[0005] To achieve the above object, the present invention provides the following technical solution: an inductor through-hole reflow device, comprising a base, a magnetic core is mounted on the top of the base, and coils are wound on both ends of the magnetic core;

[0006] A fiberglass board is placed on the top of the coil, and a clamping component for limiting the position of the fiberglass board is provided on the bottom of the fiberglass board.

[0007] As a further preferred embodiment of the present technical solution, the clamping assembly includes a fixing block, which is installed at the middle end of the bottom of the fiberglass board, and both ends of the fixing block are elastically connected to the connecting plate via a limit spring.

[0008] As a further preferred embodiment of the present technical solution, through holes for winding the coil are provided at both ends of the magnetic core, and the connecting plate is slidably connected between the coil and the through holes.

[0009] As a further preferred embodiment of the present technical solution, limit blocks are symmetrically installed on the bottom of the connecting plate, and the limit blocks are in compression contact with the inner wall of the magnetic core.

[0010] As a further preferred embodiment of the present technical solution, a push plate is installed on the top of the side of the connecting plates away from each other, the top of the push plate is in sliding contact with the bottom of the fiberglass board, and the side away from the push plate is located outside the fiberglass board.

[0011] As a further preferred embodiment of the present technical solution, a slider is installed on the top of the connecting plate, the slider is T-shaped, and a sliding groove that matches the size of the slider is provided on the bottom of the fiberglass board.

[0012] The utility model provides an inductor through-hole reflow device, which has the following beneficial effects:

[0013] The utility model adds a fiberglass board on the top of the inductor and uses the fiberglass board as the absorption surface, which solves the problem that the inductor can only be operated manually, improves production efficiency and saves labor costs. Compared with chip inductors, it reduces processing costs. The fiberglass board and the inductor are fixed by a clamping component. By pressing the push plates on both sides, the fixation between the fiberglass board and the inductor can be released, which facilitates the installation and removal of the fiberglass board, achieves the purpose of reuse, and further reduces processing costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a side view of the overall structure of the utility model;

[0015] Figure 2 This is a bottom view of the clamping assembly and fiberglass board structure of the present invention;

[0016] Figure 3 This is a structural diagram of a single connecting plate of the present invention;

[0017] Figure 4 It is a schematic diagram of the overall structure of the utility model.

[0018] In the figure: 1. Base; 2. Magnetic core; 3. Coil; 4. Fiberglass board; 5. Fixed block; 6. Limit spring; 7. Connecting plate; 8. Limit block; 9. Push plate; 10. Slider. DETAILED DESCRIPTION

[0019] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0020] The following describes the specific embodiments of the present invention in conjunction with the accompanying drawings.

[0021] like Figure 1-4 As shown, an inductor through-hole reflow device includes a base 1, a magnetic core 2 is assembled on the top of the base 1, and coils 3 are wound around both ends of the magnetic core 2. The inductor is composed of the base 1, the magnetic core 2 and the coil 3.

[0022] A fiberglass board 4 is placed on the top of the coil 3. In actual use, the size of the fiberglass board 4 is determined by the size of the suction nozzle. The operation of sucking the fiberglass board 4 by the suction nozzle to move the inductor solves the problem of manual plug-in operation and reduces labor costs. It is cheaper than patch materials and reduces processing costs.

[0023] The fixing plate 5 is connected with the fixing plate 7 at the bottom of the fixing plate 5, and the fixing plate 5 is connected with the fixing plate 7 at the bottom of the fixing plate 5. When the cam 8 is in contact with the magnetic core 2, the cam 8 is moved upwards to move the inductor 4. The top of the connecting plate 7 is equipped with a push plate 9, and the top of the push plate 9 is in sliding contact with the bottom of the glass fiber board 4, and the side away from the push plate 9 is located on the outside of the glass fiber board 4. The push plate 9 serves to facilitate the staff to move the connecting plate 7. When in use, by pressing the connecting plate 7, the limit block 8 is driven to slide and disengage from the magnetic core 2, thereby realizing the removal of the glass fiber board 4 from the inductor. A slider 10 is installed on the top of the connecting plate 7. The shape of the slider 10 is T-shaped, and the bottom of the glass fiber board 4 is provided with a slide groove adapted to the size of the slider 10. The slider 10 and the slide groove increase the friction resistance between the connecting plate 7 and the glass fiber board 4, so that the connecting plate 7 can only slide in a straight line at the bottom of the glass fiber board 4, avoiding the glass fiber board 4 from being out of contact with the connecting plate 7.

[0024] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An inductor through-hole reflow device, comprising a base (1), characterized in that: A magnetic core (2) is mounted on the top of the base (1), and coils (3) are wound around both ends of the magnetic core (2); A fiberglass board (4) is placed on the top of the coil (3), and a clamping assembly for limiting the position of the fiberglass board (4) is provided at the bottom of the fiberglass board (4).

2. The inductor through-hole reflow device according to claim 1, characterized in that: The clamping assembly comprises a fixing block (5), which is mounted at the middle end of the bottom of the fiberglass board (4), and both ends of the fixing block (5) are elastically connected to a connecting plate (7) via a limit spring (6).

3. The inductor through-hole reflow device according to claim 2, characterized in that: Through holes for winding the coil (3) are provided at both ends of the magnetic core (2), and the connecting plate (7) is slidably connected between the coil (3) and the through holes.

4. The inductor through-hole reflow device according to claim 3, characterized in that: A limiting block (8) is symmetrically mounted on the bottom of the connecting plate (7), and the limiting block (8) is in compression contact with the inner wall of the magnetic core (2).

5. The inductor through-hole reflow device according to claim 4, characterized in that: A push plate (9) is installed on the top of the side of the connecting plate (7) that is away from each other, the top of the push plate (9) is in sliding contact with the bottom of the fiberglass board (4), and the side away from the push plate (9) is located outside the fiberglass board (4).

6. The inductor through-hole reflow device according to claim 5, characterized in that: A slider (10) is installed on the top of the connecting plate (7), and the slider (10) is T-shaped. The bottom of the fiberglass board (4) is provided with a sliding groove that matches the size of the slider (10).