Scalding mechanism for poultry slaughtering

By designing a circulating hot water system and cooperating with an aerator, the problem of hot water being inconvenient to reuse in the prior art is solved, efficient recycling of hot water is achieved, and blanching efficiency and resource utilization are improved.

CN223335484UActive Publication Date: 2025-09-16HUBEI ZEYU FOOD CO LTD
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Patent Information

Application Number
CN202422815347.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2025-09-16
Estimated Expiration
2034-11-19

AI Technical Summary

Technical Problem

Existing poultry slaughtering and scalding mechanisms are not convenient for reusing hot water after use, resulting in hot water waste and poor use effect.

Method used

A scalding mechanism is designed, which includes a body, a water tank, a heater, a temperature detector, a water injection pipe, a scalding pool, an aerator and a return pipe. The circulating hot water system and the aerator are used in conjunction to achieve the recycling and temperature control of hot water.

Benefits of technology

The hot water recycling is realized, the blanching efficiency and the reuse effect of hot water are improved, and the waste of resources is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The scalding mechanism is arranged, when the scalding mechanism is used, poultry is placed in a storage box after a box door is opened through an adjusting mechanism, the storage box is moved to the position above a scalding pool through a moving mechanism after the box door is closed, the storage box descends into the scalding pool through a lifting mechanism, and the scalding pool is placed in the scalding pool through a conveying mechanism. During use, after the internal heater heats internal hot water, the water temperature is detected through the temperature detector, the hot water in the water tank is injected into the scalding pool through the water injection pipe, so that the scalding pool is full of the hot water, meanwhile, the hot water is pumped back into the water tank through the recovery pipe at one end, the hot water is circulated, the internal aeration machine is started, and the hot water is recycled. And hot water can better enter the storage box through a water inlet hole to scald the poultry in the storage box, after scalding is finished, the storage box is moved to one side, the box door is opened through the adjusting mechanism, and the storage box is inclined through the inclination mechanism to pour out the poultry in the storage box.
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Description

Technical Field

[0001] The utility model relates to the technical field of scalding mechanisms for slaughtering poultry, in particular to a scalding mechanism for slaughtering poultry. Background Art

[0002] Scalding is a key process in poultry slaughtering. Reasonable equipment design and operation process can effectively remove feathers, reduce bacterial contamination, and maintain the meat quality of poultry. However, existing devices still have some defects; for example;

[0003] For example, the poultry slaughtering scalding mechanism with announcement number CN219762371U, when using its technology, includes a left L-shaped support and a right L-shaped support, and a soaking cylinder with bearings installed on the inner side walls of the left L-shaped support and the right L-shaped support, a reduction motor is installed on the left side wall of the left L-shaped support, the live chicken is put into the soaking cylinder through the feed port, the rotating partition is driven by the reduction motor, and the live chicken is put into the other half of the soaking cylinder, and then the live chicken is rotated inside the soaking cylinder by rotating the rotating partition, so that the live chicken is soaked evenly, which is convenient for the next step of depilation. After the soaking is completed, The drive not only drives the soaking barrel to rotate, but also discharges the live chickens through the feed port. However, there are some problems with the above device. Although the device can be used well to complete the scalding of poultry slaughter, the soaking barrel usually pours out the poultry inside after the scalding is completed, and the hot water inside will also be poured out. When it is used next time, the hot water needs to be heated again. Because it is inconvenient to reuse the hot water, the scalding mechanism is difficult to achieve the expected effect. Therefore, we propose a scalding mechanism device for poultry slaughter to solve the above problems. Utility Model Content

[0004] The purpose of the utility model is to provide a scalding mechanism for slaughtering poultry, so as to solve the problem in the above-mentioned background art that the scalding mechanism for slaughtering poultry is inconvenient to reuse hot water when in use.

[0005] To achieve the above-mentioned object, the present utility model provides the following technical solutions: a scalding mechanism for slaughtering poultry, comprising a body;

[0006] The upper portion of the body is fixedly connected to a fixed rod, and the fixed rod is connected to a moving block via a moving mechanism, and the moving block is connected to a connecting block via a tilting mechanism, and the interior of the connecting block is connected to a storage box via a lifting mechanism, and the storage box is provided with a water inlet hole, and the storage box is connected to the box door via an adjusting mechanism;

[0007] A water tank is provided inside the machine body, and a heater is provided inside the water tank, and a temperature detector is provided inside the water tank. The water tank is connected to a water injection pipe, and the upper end of the water injection pipe is connected to a scalding pool, and an aerator is provided inside the scalding pool. The scalding pool is connected to the water tank below through a return pipe.

[0008] As an optimal technical solution of the present utility model, the moving mechanism includes a fixed rod, a moving block, a first motor, a first rotating shaft, a first gear, and a rack. The fixed rod and the moving block are slidingly connected, and the interior of the moving block is fixedly connected to the first motor, and the first motor is connected to the first rotating shaft, the first rotating shaft is connected to the first gear, and the first gear is meshed with the rack, and the rack is fixedly connected to the interior of the fixed rod.

[0009] As an optimal technical solution of the present utility model, the tilting mechanism includes a moving block, a second motor, a second gear, a half-shaft gear, a fixed block, and a connecting block. The interior of the moving block is fixedly connected to the second motor, and the second motor is connected to the second gear, and the second gear is meshed with the half-shaft gear. The half-shaft gear is hinged to the fixed block, and the fixed block is fixedly connected to the moving block, and the front end of the half-shaft gear is fixedly connected to the connecting block.

[0010] As an optimal technical solution of the present utility model, the lifting mechanism includes a connecting block, a second rotating shaft, a rotating rod, a threaded rod, and a storage box. The interior of the connecting block is connected to the rotating mechanism and the second rotating shaft, and the second rotating shaft is connected to the rotating rod, and the rotating rod and the threaded rod are slidingly connected. The threaded rod is threadedly connected to the interior of the connecting block, and the lower end of the threaded rod is rotatably connected to the upper end of the storage box.

[0011] As an optimal technical solution of the present utility model, the rotating mechanism includes a connecting block, a third motor, a third gear, a fourth gear, a second rotating shaft, a rotating rod, a threaded rod, and a storage box. The interior of the connecting block is fixedly connected to the third motor, and the third motor is connected to the third gear, and the third gear is meshed with the fourth gear, and the fourth gear is connected to the second rotating shaft.

[0012] As a preferred technical solution of the present invention, the water inlet holes are arranged in an array on both sides and the bottom of the storage box.

[0013] As an optimal technical solution of the present utility model, the adjustment mechanism includes a storage box, a push rod, a movable plate, an adjustment rod, a movable rod, and a box door. The surface of the storage box is fixedly connected to the push rod, and the front end of the push rod is fixedly connected to the movable plate, and the movable plate and the adjustment rod are hinged, the front end of the adjustment rod is hinged to the movable rod, and the movable rod is arranged in a groove inside the box door, and the box door and the storage box are hinged.

[0014] Compared with the prior art, the beneficial effects of the present invention are as follows: the scalding mechanism for poultry slaughtering is provided with a scalding mechanism, when in use, after the box door is opened by the adjusting mechanism, the poultry is placed inside the storage box, after the box door is closed, the storage box is moved to the top of the scalding pool by the moving mechanism, and the storage box is lowered into the scalding pool by the lifting mechanism, when in use, the internal heater heats the internal hot water, the water temperature is detected by the temperature detector, the hot water inside the water tank is injected into the scalding pool through the water injection pipe, so that the scalding pool is filled with hot water, and at the same time, the recovery pipe at one end draws the hot water back into the water tank, so that the hot water circulates, the internal aerator is started, and the aerator is aerated, so that the hot water enters the storage box better through the water inlet hole, and the poultry inside is scalded, and when the scalding is completed, the storage box is moved to one side, the box door is opened by the adjusting mechanism, and the storage box is tilted by the tilting mechanism to pour out the poultry inside. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the main cross-sectional structure of the utility model;

[0016] Figure 2 For the utility model Figure 1 A in the middle is an enlarged structural diagram;

[0017] Figure 3 This is a schematic diagram of the connection block structure of the utility model;

[0018] Figure 4 This is a side structural diagram of the box door of the present invention.

[0019] In the figure: 1. body; 2. fixed rod; 3. moving block; 4. first motor; 5. first rotating shaft; 6. first gear; 7. rack; 8. second motor; 9. second gear; 10. half-shaft gear; 11. fixed block; 12. connecting block; 13. third motor; 14. third gear; 15. fourth gear; 16. second rotating shaft; 17. rotating rod; 18. threaded rod; 19. storage box; 20. push rod; 21. moving plate; 22. adjusting rod; 23. moving rod; 24. box door; 25. water inlet; 26. water tank; 27. heater; 28. temperature detector; 29. ​​water injection pipe; 30. scalding tank; 31. aerator; 32. return pipe. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] See also Figure 1-4 The utility model provides a technical solution, a scalding mechanism for slaughtering poultry, comprising a body 1, the upper part of the body 1 is fixedly connected to a fixed rod 2, and the fixed rod 2 is connected to a moving block 3 through a moving mechanism, the moving mechanism comprises a fixed rod 2, a moving block 3, a first motor 4, a first rotating shaft 5, a first gear 6, and a rack 7, the fixed rod 2 is slidably connected to the moving block 3, and the interior of the moving block 3 is fixedly connected to the first motor 4, and the first motor 4 is connected to the first rotating shaft 5, the first rotating shaft 5 is connected to the first gear 6, and the first gear 6 is meshed with the rack 7, and the rack 7 is fixedly connected to the interior of the fixed rod 2, and the moving block 3 is tilted by a tilting mechanism. The tilting mechanism includes a moving block 3, a second motor 8, a second gear 9, a half-shaft gear 10, a fixed block 11, and a connecting block 12. The interior of the moving block 3 is fixedly connected to the second motor 8, and the second motor 8 is connected to the second gear 9, and the second gear 9 is engaged with the half-shaft gear 10. The half-shaft gear 10 is hinged to the fixed block 11, and the fixed block 11 is fixedly connected to the moving block 3, and the front end of the half-shaft gear 10 is fixedly connected to the connecting block 12. The interior of the connecting block 12 is connected to the storage box 19 through a lifting mechanism. The lifting mechanism includes a connecting block 12, a second rotating shaft 16, a rotating rod 17, a threaded rod 18, and a storage box 19. The interior of the connecting block 12 is connected to the second rotating shaft 16, and the second rotating shaft 16 is connected to the rotating rod 17, and the rotating rod 17 is slidably connected to the threaded rod 18. The threaded rod 18 is threadedly connected to the interior of the connecting block 12, and the lower end of the threaded rod 18 is rotatably connected to the upper end of the storage box 19. The rotating mechanism includes a connecting block 12, a third motor 13, a third gear 14, a fourth gear 15, a second rotating shaft 16, a rotating rod 17, a threaded rod 18, and a storage box 19. The interior of the connecting block 12 is fixedly connected to the third motor 13, and the third motor 13 is connected to the third gear 14, and the third gear 14 is meshed with the fourth gear 15. The fourth gear 15 is connected to the second rotating shaft 16, and the storage box 19 is provided with a water inlet hole 25, which is arranged in an array on both sides and the bottom of the storage box 19, and the storage box 19 is connected to the box door 24 through an adjustment mechanism, which includes a storage box 19, a push rod 20, a movable plate 21, an adjustment rod 22, a movable rod 23, and a box door 24. The surface of the storage box 19 is fixedly connected to the push rod 20, and the front end of the push rod 20 is fixedly connected to the movable plate 21, and the movable plate 21 is hinged to the adjustment rod 22, and the front end of the adjustment rod 22 is hinged to the movable rod 23, and the movable rod 23 is arranged in a groove inside the box door 24, and the box door 24 is hinged to the storage box 19;

[0022] When in use, the push rod 20 is started to drive the movable plate 21 to move. At this time, the movable plate 21 is adjusted by the adjusting rod 22 through the hinge shaft. At the same time, the adjusting rod 22 drives the movable rod 23 to slide in the groove inside the box door 24, so that the box door 24 is opened by the hinge shaft. At this time, after the poultry is placed in the storage box 19, the box door 24 is closed again by the adjusting mechanism. At this time, the first motor 4 is started to drive the first rotating shaft 5 to rotate, so that the first rotating shaft 5 drives the first gear 6 to rotate. Since the first gear 6 and the rack 7 are engaged, the movable block 3 is driven to move above the fixed rod 2, so that the movable block 3 drives the storage box 19 below to move to the top of the scalding. At this time, the third motor 13 is started to drive the third gear 14 to rotate. Since the third gear 14 and the fourth gear 15 are engaged, the fourth gear 15 drives the second rotating shaft 16 to rotate, so that the second rotating shaft The shaft 16 drives the rotating rod 17 to rotate, and the rotating rod 17 drives the threaded rod 18 to rotate. Since the threaded rod 18 is threadedly connected to the internal part of the connecting block 12, the threaded rod 18 descends, and at the same time drives the storage box 19 below to descend, so that the storage box 19 enters the scalding tank 30. After the scalding is completed, the hot water is allowed to drain out through the water inlet 25 on the surface. The storage box 19 is taken out of the scalding tank 30 by the lifting mechanism, and the storage box 19 is moved to the side again by the moving mechanism. At this time, the adjustment mechanism opens the box door 24 on the right side of the storage box 19. At this time, the second motor 8 drives the second gear 9 to rotate. Since the second gear 9 is engaged with the side gear 10, the side gear 10 is adjusted around the fixed block 11, so that the side gear 10 drives the storage box 19 to tilt, and the scalded poultry inside is dumped into the collection device placed in advance.

[0023] A water tank 26 is provided inside the machine body 1, and a heater 27 and a temperature detector 28 are provided inside the water tank 26. The water tank 26 is connected to a water injection pipe 29, and the upper end of the water injection pipe 29 is connected to a scalding tank 30. An aerator 31 is provided inside the scalding tank 30, and the scalding tank 30 is connected to the water tank 26 below via a return pipe 32.

[0024] When the scalding pool 30 is in use, the internal heater 27 heats the hot water therein. The internal temperature detector 28 then detects the water temperature. When the temperature reaches a predetermined value, the hot water in the water tank 26 is injected into the scalding pool 30 through the water injection pipe 29, filling the scalding pool 30 with hot water. Simultaneously, a return pipe 32 at one end pumps the hot water back into the water tank 26, circulating the hot water. The hot water continuously returns to the water tank 26 for heating before being injected back into the scalding pool 30, thereby better maintaining the temperature within the scalding pool 30. After the storage box 19 is placed into the scalding pool 30, the internal aerator 31 is activated to aerate the water, allowing the hot water to more effectively enter the storage box 19 through the water inlet 25, thereby scalding the poultry therein.

[0025] Working principle: When using the scalding mechanism for poultry slaughtering, the push rod 20 is started to drive the movable plate 21 to move. At this time, the movable plate 21 drives the adjusting rod 22 to be adjusted through the hinge shaft. At the same time, the adjusting rod 22 drives the movable rod 23 to slide in the groove inside the box door 24, so that the box door 24 is opened through the hinge shaft. At this time, after the poultry is placed inside the storage box 19, the box door 24 is closed again through the adjusting mechanism. At this time, the first motor 4 is started to drive the first rotating shaft 5 to rotate, so that the first rotating shaft 5 drives the first gear 6 to rotate. Since the first gear 6 and the rack 7 are engaged, the movable block 3 is driven to move above the fixed rod 2, so that the movable block 3 After driving the storage box 19 below to move to the top of the scalding tank, the third motor 13 is started to drive the third gear 14 to rotate. Since the third gear 14 and the fourth gear 15 are engaged, the fourth gear 15 drives the second rotating shaft 16 to rotate, so that the second rotating shaft 16 drives the rotating rod 17 to rotate, and the rotating rod 17 drives the threaded rod 18 to rotate. Since the threaded rod 18 is threadedly connected to the internal thread of the connecting block 12, the threaded rod 18 descends and drives the storage box 19 below to descend, so that the storage box 19 enters the scalding tank 30. When the scalding tank 30 is in use, the internal heater 27 heats the hot water inside, and the internal temperature detection is performed. The detector 28 detects the water temperature. When the temperature reaches a predetermined temperature, the hot water in the water tank 26 is injected into the scalding pool 30 through the water injection pipe 29, so that the scalding pool 30 is filled with hot water. At the same time, the return pipe 32 at one end draws the hot water back into the water tank 26, so that the hot water circulates and continuously returns to the water tank 26 for heating before being injected back into the scalding pool 30 to better maintain the temperature inside the scalding pool 30. After the storage box 19 enters the scalding pool 30, the aerator 31 inside is started to aerate the aerator 31, so that the hot water can better enter the storage box 19 through the water inlet 25 to scald the poultry inside. When the scalding is completed, the water is lifted and lowered. After the mechanism takes the storage box 19 out of the scalding tank 30 and waits for the hot water to be discharged through the water inlet hole 25 on the surface, the storage box 19 is moved to one side again by the moving mechanism. At this time, the adjustment mechanism opens the box door 24 on the right side of the storage box 19. At this time, the second motor 8 drives the second gear 9 to rotate. Since the second gear 9 is engaged with the half-shaft gear 10, the half-shaft gear 10 is adjusted around the fixed block 11, so that the half-shaft gear 10 drives the storage box 19 to tilt, and the scalded poultry inside is poured into the collection device placed in advance, thereby completing a series of operations. The contents not described in detail in this specification belong to the existing technology known to professional and technical personnel in this field.

[0026] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

Claims

1. A scalding mechanism for slaughtering poultry, comprising a body (1); Its characteristics are: The upper portion of the machine body (1) is fixedly connected to a fixed rod (2), and the fixed rod (2) is connected to a moving block (3) via a moving mechanism, and the moving block (3) is connected to a connecting block (12) via a tilting mechanism, and the interior of the connecting block (12) is connected to a storage box (19) via a lifting mechanism, and the storage box (19) is provided with a water inlet hole (25), and the storage box (19) is connected to a box door (24) via an adjusting mechanism; A water tank (26) is provided inside the machine body (1), a heater (27) is provided inside the water tank (26), and a temperature detector (28) is provided inside the water tank (26). The water tank (26) is connected to a water injection pipe (29), and the upper end of the water injection pipe (29) is connected to a scalding pool (30). An aerator (31) is provided inside the scalding pool (30), and the scalding pool (30) is connected to the water tank (26) below via a return pipe (32).

2. A poultry slaughtering scalding mechanism according to claim 1, characterized in that: The moving mechanism comprises a fixed rod (2), a moving block (3), a first motor (4), a first rotating shaft (5), a first gear (6), and a rack (7); the fixed rod (2) and the moving block (3) are slidably connected, the interior of the moving block (3) is fixedly connected to the first motor (4), the first motor (4) is connected to the first rotating shaft (5), the first rotating shaft (5) is connected to the first gear (6), the first gear (6) is meshed with the rack (7), and the rack (7) is fixedly connected to the interior of the fixed rod (2).

3. The poultry slaughtering scalding mechanism according to claim 1, characterized in that: The tilting mechanism comprises a moving block (3), a second motor (8), a second gear (9), a half-axle gear (10), a fixed block (11), and a connecting block (12); the interior of the moving block (3) is fixedly connected to the second motor (8), the second motor (8) is connected to the second gear (9), and the second gear (9) is meshed with the half-axle gear (10); the half-axle gear (10) is hinged to the fixed block (11), the fixed block (11) is fixedly connected to the moving block (3), and the front end of the half-axle gear (10) is fixedly connected to the connecting block (12).

4. A poultry slaughtering scalding mechanism according to claim 1, characterized in that: The lifting mechanism comprises a connecting block (12), a second rotating shaft (16), a rotating rod (17), a threaded rod (18), and a storage box (19); the connecting block (12) is internally connected with the rotating mechanism and the second rotating shaft (16); the second rotating shaft (16) and the rotating rod (17) are connected; the rotating rod (17) and the threaded rod (18) are slidably connected; the threaded rod (18) and the connecting block (12) are internally threadedly connected; and the lower end of the threaded rod (18) and the upper end of the storage box (19) are rotatably connected.

5. A poultry slaughtering scalding mechanism according to claim 4, characterized in that: The rotating mechanism comprises a connecting block (12), a third motor (13), a third gear (14), a fourth gear (15), a second rotating shaft (16), a rotating rod (17), a threaded rod (18), and a storage box (19); the interior of the connecting block (12) is fixedly connected to the third motor (13), the third motor (13) is connected to the third gear (14), the third gear (14) is meshed with the fourth gear (15), and the fourth gear (15) is connected to the second rotating shaft (16).

6. The poultry slaughtering scalding mechanism according to claim 1, characterized in that: The water inlet holes (25) are arranged in an array on both sides and the bottom of the storage box (19).

7. The poultry slaughtering scalding mechanism according to claim 1, characterized in that: The adjustment mechanism comprises a storage box (19), a push rod (20), a movable plate (21), an adjustment rod (22), a movable rod (23), and a box door (24). The surface of the storage box (19) is fixedly connected to the push rod (20), and the front end of the push rod (20) is fixedly connected to the movable plate (21), and the movable plate (21) and the adjustment rod (22) are hinged. The front end of the adjustment rod (22) is hinged to the movable rod (23), and the movable rod (23) is arranged in a groove inside the box door (24), and the box door (24) and the storage box (19) are hinged.

Citation Information

Patent Citations

  • Scalding mechanism for poultry slaughtering

    CN219762371U