Large-area anti-blocking device for material distribution disc

By designing a separate pipe section anti-clogging device in the alumina evaporator, the problems of scarring and debris blockage are solved, and efficient filtration and anti-clogging effects are achieved without stopping the machine for cleaning, thereby improving the operating stability and efficiency of the equipment.

CN223336796UActive Publication Date: 2025-09-16CHINALCO SHANXI JIAOKOU XINGHUA TECH CO LTD
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Patent Information

Application Number
CN202422794855.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-16
Publication Date
2025-09-16
Estimated Expiration
2034-11-16

AI Technical Summary

Technical Problem

Alumina evaporators are prone to scarring under high temperature and high pressure, which can cause large-scale blockage of the distribution plate, affecting heat exchange efficiency and possibly damaging the equipment.

Method used

A large-area anti-clogging device for the distribution plate has been designed, which adopts a separate pipe section design, including a tee pipe, a connecting pipe, a filter pipe section and a filter cylinder. Stability is ensured by flange connection and sealing ring. The filter pipe section is removable for easy cleaning, and the valve controls the flow diversion to achieve cleaning without stopping the machine.

Benefits of technology

It effectively prevents scarring and debris blockage, ensures the normal operation of the evaporator, facilitates quick cleaning, avoids downtime, and improves equipment service life and efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a large-area anti-blocking device for a material distribution disc, and particularly relates to the technical field of aluminum oxide evaporators, the large-area anti-blocking device for the material distribution disc comprises the material distribution disc arranged in a shell and an outlet pipeline connected to the bottom of the shell, the top of the shell is communicated with a feeding pipe above the material distribution disc, and the end part of the feeding pipe is connected with a circulating pump outside the shell; an anti-blocking mechanism is arranged between the liquid inlet end of the circulating pump and the end of the outlet pipeline and comprises a three-way pipe a connected to the liquid inlet end of the circulating pump, and a three-way pipe b is connected to the side, close to the three-way pipe a, of the end of the outlet pipeline. When the anti-blocking mechanism is used, the design of separated pipe sections which do not affect each other is adopted, when the evaporator works, scabs and impurities carried by a solution are filtered and separated in the filter screen cylinder in the filter pipe section through the anti-blocking mechanism, the arranged filter pipe section is convenient to disassemble, and after being disassembled, the anti-blocking mechanism is convenient to use. The internal filter screen cylinder can be quickly taken out for cleaning, and shutdown operation is not needed.
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Description

Technical Field

[0001] The utility model relates to the technical field of alumina evaporators, and more specifically, to a large-area anti-blocking device for a distribution plate. Background Art

[0002] Alumina evaporator is a thermal device that utilizes the high temperature stability and chemical inertness of the material. It is usually made of alumina. Alumina is a high melting point metal oxide that is resistant to high temperatures and has good chemical inertness. Therefore, it is very suitable for use as a heating and evaporation device in high temperature environments. The working principle of the alumina evaporator is to place the liquid to be evaporated in the evaporation pool on the alumina surface, and evaporate the liquid into gas by heating or increasing the gas pressure in the cavity.

[0003] During the operation of the alumina evaporator, due to the high temperature, high pressure and high concentration of the first-effect evaporator, scars are easily formed and attached to the inner wall of the shell. If these scars are not removed in time, they will fall off when they reach a certain thickness. In addition, there will be debris falling during maintenance. The fallen large pieces of scars or debris will be transported to the distribution plate and heating pipe mouth at the top of the evaporator through the circulation pump, causing large-scale blockage, affecting the heat exchange efficiency of the evaporator, and may even damage the equipment. Therefore, it is necessary to design a large-area anti-blocking device for the distribution plate. Utility Model Content

[0004] In order to overcome the above-mentioned defects of the prior art, the utility model provides a large-area anti-blocking device for a distribution tray.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a large-area anti-clogging device for a distribution disc, comprising a distribution disc installed inside a shell and an outlet pipe connected to the bottom of the shell, the top of the shell is located above the distribution disc and is connected to a feed pipe, the end of the feed pipe is located outside the shell and is connected to a circulation pump, an anti-clogging mechanism is provided between the liquid inlet end of the circulation pump and the end of the outlet pipe, the anti-clogging mechanism comprises a tee a connected to the liquid inlet end pipe of the circulation pump, the end of the outlet pipe is connected to a tee b on the side close to the tee a, the other two ports of the tee a are connected to a first connecting pipe, each first connecting pipe is installed with a first valve, the other two ports of the tee b are connected to a second connecting pipe, each second connecting pipe is installed with a second valve, and a filter pipe section is connected between the ends of the two first connecting pipes and the ends of the two second connecting pipes at corresponding positions.

[0006] As a further improvement of the technical solution of the present utility model, the three-way pipe a is connected to the liquid inlet end pipe of the circulation pump and the end of the first connecting pipe through flanges, and sealing rings are provided at the connections.

[0007] As a further improvement of the technical solution of the present invention, the three-way pipe b is connected to the outlet pipe and the end of the second connecting pipe through flanges, and sealing rings are provided at the connections.

[0008] As a further improvement of the technical solution of the present invention, both ends of the filter pipe section are provided with flange blind plates, and a number of connection holes for bolt connection are equidistantly arranged in a ring shape on the edge of the flange blind plate. The two ends of the filter pipe section are fixedly connected to the ends of the first connecting pipe and the second connecting pipe by bolts on the flange, and a sealing ring is provided at the connection.

[0009] As a further improvement of the technical solution of the present invention, a filter screen cartridge is installed inside the filter tube section, and the filter screen cartridge is a conical net bag structure as a whole.

[0010] As a further improvement of the technical solution of the present invention, an end ring is provided at the edge of the opening of the filter cylinder, and the end ring is provided on the side close to the second connecting pipe.

[0011] As a further improvement of the technical solution of the present utility model, an inclined notch is provided at the installation position of the inner wall of the filter tube section corresponding to the end ring.

[0012] Beneficial effects of the utility model:

[0013] The filter screen cylinder of the filter pipe section is filtered and separated by the filter screen cylinder in the filter pipe section, which will not cause large-scale blockage of the subsequent distribution plate. The solution is filtered through the filter screen cylinder and then reaches the inlet of the circulation pump for circulation operation. The filter pipe section arranged in the anti-clogging mechanism is convenient to disassemble. After disassembly, the internal filter screen cylinder can be quickly taken out and cleaned. When cleaning is needed, since the anti-clogging mechanism adopts the design of separate pipe sections, it is only necessary to close the first valve and the second valve on one side, and then remove the bolts on the flange blind plate to disassemble and clean the filter pipe section. The first valve and the second valve on the other side are not closed, so that the entire anti-clogging mechanism can still continue to work without affecting normal filtering use. Furthermore, when the filter pipe section needs to be disassembled and cleaned, there is no need to shut down the machine. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a structural diagram of the present utility model.

[0015] Figure 2 For this utility model Figure 1 Enlarged view of part A.

[0016] Figure 3It is a cross-sectional view of the filter pipe section in the present utility model.

[0017] Figure 4 It is a structural schematic diagram of the filter cylinder in the utility model.

[0018] The figures are marked as follows: 1. distribution plate; 2. feed pipe; 3. tee pipe a; 4. first connecting pipe; 5. first valve; 6. filter pipe section; 7. second connecting pipe; 8. second valve; 9. tee pipe b; 10. outlet pipe; 11. filter cylinder; 12. end ring; 13. inclined notch; 14. flange blind plate; 15. connecting hole. DETAILED DESCRIPTION

[0019] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0020] As attached Figure 1-4 The large-area anti-clogging device for the distribution disk shown includes a distribution disk 1 installed inside a shell and an outlet pipe 10 connected to the bottom of the shell. The top of the shell is located above the distribution disk 1 and is connected to a feed pipe 2. The end of the feed pipe 2 is located outside the shell and is connected to a circulation pump. An anti-clogging mechanism is provided between the liquid inlet end of the circulation pump and the end of the outlet pipe 10. The anti-clogging mechanism includes a tee a3 connected to the liquid inlet end of the circulation pump, and a tee b9 is connected to the side of the end of the outlet pipe 10 close to the tee a3. The other two ports of the tee a3 are connected to a first connecting pipe 4, and each first connecting pipe 4 is installed with a first valve 5. The other two ports of the tee b9 are connected to a second connecting pipe 7, and each second connecting pipe 7 is installed with a second valve 8. A filter pipe section 6 is connected between the ends of the two first connecting pipes 4 and the ends of the two second connecting pipes 7 at corresponding positions.

[0021] As attached Figure 1 As shown, the tee pipe a3 is connected to the liquid inlet end pipe of the circulation pump and the end of the first connecting pipe 4 through flanges, and a sealing ring is provided at the connection to facilitate the installation of the tee pipe a3 between the feed pipe 2 and the first connecting pipe 4.

[0022] As attached Figure 1 As shown, the tee pipe b9 is connected to the outlet pipe 10 and the end of the second connecting pipe 7 by flanges, and a sealing ring is provided at the connection to facilitate the installation of the tee pipe b9 between the outlet pipe 10 and the second connecting pipe 7.

[0023] As attached Figure 1-4As shown, both ends of the filter pipe section 6 are provided with flange blind plates 14, and the edges of the flange blind plates 14 are annularly and equidistantly provided with several connecting holes 15 for bolt connection. The two ends of the filter pipe section 6 are fixedly connected to the ends of the first connecting pipe 4 and the second connecting pipe 7 by bolts on the flange, and a sealing ring is provided at the connection. Among them, a filter cylinder 11 is installed inside the filter pipe section 6. The filter cylinder 11 is a conical net bag structure as a whole. The edge of the opening of the filter cylinder 11 is provided with an end ring 12. The end ring 12 is provided on the side close to the second connecting pipe 7. The inner wall of the filter pipe section 6 is provided with an inclined notch 13 at the installation position of the end ring 12. The filter pipe section 6 is connected to the ends of the first connecting pipe 4 and the second connecting pipe 7 by a flange, which is convenient for assembly and disassembly. The filter cylinder 11 arranged inside is used to filter impurities such as scabs and debris when in use. The end ring 12 is installed on the inner side of the inclined notch 13, and the continuous impact in the flow direction of the solution keeps the internal position of the filter pipe section 6 stable.

[0024] Working principle: This utility model is designed with a large area anti-blocking device for the cloth plate. The specific structure is as shown in the attached manual. Figure 1-4 As shown, in the present technical solution, the anti-clogging mechanism is designed with separate pipe sections that do not affect each other when in use. When the evaporator is working, the solution carries scabs and debris through the anti-clogging mechanism and is filtered and separated by the filter pipe section 6. The scabs and debris are filtered and separated in the filter cylinder 11 in the filter pipe section 6, and the solution is filtered through the filter cylinder 11 and reaches the circulation pump inlet for circulation operation. Among them, the filter pipe section 6 is convenient to disassemble. After disassembly, the internal filter cylinder 11 can be quickly taken out and cleaned. When cleaning is required, since the anti-clogging mechanism adopts a separate pipe section design, it is only necessary to close the first valve 5 and the second valve 8 on one side, and then remove the bolts on the flange blind plate 14 to disassemble and clean the filter pipe section 6. The first valve 5 and the second valve 8 on the other side are not closed, so that the entire anti-clogging mechanism can still continue to work without affecting normal filtering use. Therefore, when the filter pipe section 6 needs to be disassembled and cleaned, there is no need to shut down the machine.

[0025] The drawings of the embodiments disclosed in the present invention only relate to the structures related to the embodiments disclosed in the present invention. Other structures may refer to conventional designs. In the absence of conflicts, the same embodiment and different embodiments of the present invention may be combined with each other.

[0026] Finally: The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A large-area anti-clogging device for a distribution plate, comprising a distribution plate (1) installed inside a housing and an outlet pipe (10) connected to the bottom of the housing, wherein the top of the housing is located above the distribution plate (1) and is connected to a feed pipe (2), and the end of the feed pipe (2) is located outside the housing and is connected to a circulation pump, characterized in that: An anti-blocking mechanism is provided between the liquid inlet end of the circulation pump and the end of the outlet pipe (10), the anti-blocking mechanism comprising a three-way pipe a (3) connected to the liquid inlet pipe of the circulation pump, a three-way pipe b (9) connected to the end of the outlet pipe (10) close to the side of the three-way pipe a (3), the other two ports of the three-way pipe a (3) are connected to the first connecting pipe (4), each of which is equipped with a first valve (5), the other two ports of the three-way pipe b (9) are connected to the second connecting pipe (7), each of which is equipped with a second valve (8), and a filter pipe section (6) is connected between the ends of the two first connecting pipes (4) and the ends of the two second connecting pipes (7) at corresponding positions.

2. The large-area anti-clogging device for the distribution tray according to claim 1 is characterized in that: The three-way pipe a (3) is connected to the liquid inlet pipe of the circulation pump and the end of the first connecting pipe (4) through flanges, and a sealing ring is provided at the connection.

3. The large-area anti-clogging device for the distribution tray according to claim 1 is characterized in that: The three-way pipe b (9) is connected to the outlet pipe (10) and the end of the second connecting pipe (7) through flanges, and a sealing ring is provided at the connection.

4. The large-area anti-clogging device for the distribution tray according to claim 1 is characterized in that: Both ends of the filter pipe section (6) are provided with flange blind plates (14), and a plurality of connection holes (15) for bolt connection are provided at equal intervals in a circular shape on the edge of the flange blind plate (14). Both ends of the filter pipe section (6) are fixedly connected to the ends of the first connecting pipe (4) and the second connecting pipe (7) by bolts on the flanges, and sealing rings are provided at the connections.

5. The large-area anti-clogging device for the distribution tray according to claim 4 is characterized in that: A filter cylinder (11) is installed inside the filter pipe section (6), and the filter cylinder (11) is a conical net bag structure as a whole.

6. The large-area anti-clogging device for the distribution tray according to claim 5, characterized in that: An end ring (12) is provided at the edge of the opening of the filter cylinder (11), and the end ring (12) is provided on a side close to the second connecting pipe (7).

7. The large-area anti-clogging device for the distribution tray according to claim 6, characterized in that: An inclined notch (13) is provided on the inner wall of the filter tube section (6) at a location corresponding to the installation of the end ring (12).