Efficient pretreatment device for sludge dewatering filtrate

By designing a high-efficiency pretreatment device for sludge dewatering filtrate and utilizing a motor-driven gear system and centrifugal dewatering technology, the problem of high sludge water content was solved, efficient sludge dewatering and centralized sewage treatment were achieved, and the cleanliness of the working environment was improved.

CN223336951UActive Publication Date: 2025-09-16TIANJIN NINGCHUANG ENVIRONMENTAL PROTECTION TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422606493.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2025-09-16
Estimated Expiration
2034-10-28

AI Technical Summary

Technical Problem

In the existing technology, the sludge has a high water content before processing, which makes it difficult to quickly shape it. It is necessary to design a new pretreatment device to efficiently drain the internal moisture.

Method used

A high-efficiency pretreatment device for sludge dewatering filtrate was designed. Through the dewatering treatment mechanism on the mounting base, the motor drives the gear and gear ring to drive the connecting cylinder to rotate, thereby realizing the centrifugal movement of the filter cylinder. Combined with the baffle cover and drain pipe, the sewage and sludge are centrally thrown out and the slag pump is used for negative pressure transportation.

Benefits of technology

It improves the sludge dewatering efficiency, avoids sewage splashing, keeps the working environment clean, and realizes efficient sludge dewatering treatment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of sludge dewatering pretreatment, and discloses a sludge dewatering filtrate efficient pretreatment device which comprises a mounting seat, three groups of mounting grooves distributed at equal intervals are formed in the mounting seat, and a dewatering treatment mechanism is mounted in each group of mounting grooves. According to the utility model, mutually corresponding motors are driven to drive the gear of the dehydration treatment mechanism to rotate, the gear ring meshed with the gear can drive the connecting cylinder in the mounting groove to rotate, and the filter cylinder is fixedly mounted at the top of the connecting cylinder, so that sewage and sludge in the filter cylinder can be continuously centrifuged, and the sewage is thrown out from filter holes of the filter cylinder; after sewage in one group of filter cartridges is discharged, the electromagnetic valves on the corresponding slag discharge pipes are opened, so that negative pressure introduced by the slag pump is conveyed to the top ends of the slag discharge pipes, the dewatered sludge is continuously discharged from the slag discharge pumps, and the three groups of filter cartridges are matched to synchronously perform centrifugal dewatering treatment, so that the sludge dewatering efficiency is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of sludge dehydration pretreatment, in particular to a high-efficiency pretreatment device for sludge dehydration filtrate. Background Art

[0002] Currently, silt refers to the sediment at the bottom of rivers, lakes, and ponds, also known as sludge or mud. In nature, silt can be formed by natural sedimentation and chemical precipitation from inorganic wastewater or natural water. This silt typically contains a certain amount of organic matter and toxic substances, and its properties vary depending on the formation conditions and composition. For example, the primary sludge from municipal sewage treatment plants is primarily composed of organic matter, while the product of industrial wastewater sedimentation tanks is mainly inorganic sediment.

[0003] Among them, sludge is a solid sediment produced by the water and sewage treatment process. It is a sludge treatment method that removes water from flowing primary, concentrated or digested sludge and converts it into semi-solid or solid mud blocks. After dehydration, the sludge moisture content can be reduced to 55% to 80%, depending on the properties of the sludge and sediment and the efficiency of the dewatering equipment.

[0004] In the market, when silt is processed into sludge, the silt is directly introduced into the processing equipment. Due to the high water content inside the silt, it is difficult to quickly shape it when processed into sludge. Therefore, it is necessary to design a new technical solution to solve this problem. The silt can be pre-treated to discharge a large amount of water inside the sludge. Utility Model Content

[0005] The purpose of the utility model is to provide a high-efficiency pretreatment device for sludge dewatering filtrate, which solves the problems raised in the background technology.

[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: a high-efficiency pretreatment device for sludge dewatering filtrate, comprising a mounting base, on which three groups of equally spaced mounting slots are provided, each group of the mounting slots being equipped with a dewatering treatment mechanism;

[0007] The dehydration processing mechanism includes a connecting cylinder rotatably installed inside the installation groove, a filter cylinder fixedly installed on the top of the connecting cylinder, a slag discharge pipe rotatably installed inside the connecting cylinder through a bearing, a gear ring fixedly installed on the bottom side of the outer wall of the connecting cylinder, and a gear meshing with the gear ring, and the top of the slag discharge pipe is located on the bottom side of the filter cylinder.

[0008] As an optional solution to the technical solution of the present application, a sewage pipe is fixedly installed on the top of the mounting seat, and three groups of equally spaced sewage outlets are installed on the side walls of the sewage pipe. The three groups of sewage outlets correspond to three groups of filter cartridges respectively. Each group of sewage outlets and slag discharge pipes is equipped with an electromagnetic valve, which can guide the material into the filter cartridge.

[0009] As an optional solution to the technical solution of the present application, three groups of equally spaced motors are fixedly installed on the bottom of the mounting base, and the three groups of motor drive output ends are respectively connected to the three groups of transmission shafts, and the three groups of transmission shafts are respectively fixed to the three groups of gear center axes, which can drive the gears to rotate.

[0010] As an optional solution to the technical solution of the present application, three groups of equidistantly distributed baffles are fixedly installed on the top of the mounting seat, and the three groups of baffles are respectively distributed on the outside of the filter cartridge. The side walls of the three groups of baffles are connected and installed with drainage pipes to prevent sewage from splashing everywhere.

[0011] As an optional solution of the technical solution of the present application, connecting frames are fixedly installed on both sides of the bottom of the mounting seat, and two groups of slag collecting pipes are fixedly installed on the bottom of the connection, so that the sludge can be discharged in a centralized manner.

[0012] As an optional solution of the technical solution of the present application, the slag collecting pipes are connected and installed with three groups of slag discharge pipes, and one end of the slag collecting pipe is connected and installed with a slag extraction pump, which can deliver negative pressure to the slag collecting pipes.

[0013] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0014] 1. The technical solution of the present application drives the gears of the dehydration treatment mechanism to rotate by driving the corresponding motors. The gear ring engaged with the gear will drive the connecting cylinder in the installation groove to rotate. Since the filter cartridge is fixedly installed on the top of the connecting cylinder, the sewage and sludge inside the filter cartridge can be continuously centrifuged to throw the sewage out from the filter holes of the filter cartridge. When the sewage inside one group of filter cartridges is discharged, the solenoid valves on the corresponding slag discharge pipes will be opened, so that the negative pressure introduced by the slag suction pump is transmitted to the top of the slag discharge pipe, and the dehydrated sludge is continuously discharged from the slag discharge pump, and the three groups of filter cartridges are synchronously centrifuged for dehydration, which greatly improves the sludge dewatering efficiency.

[0015] 2. The technical solution of this application is to fix three groups of equidistantly distributed shields on the top of the mounting seat, and the side walls of the three groups of shields are connected and installed with drainage pipes. When the rotating filter cartridge continuously centrifugally dewaters the sludge, the shield installed on the outside of the filter cartridge can well concentrate the flying sewage, avoid a large amount of sewage splashing everywhere and polluting the working environment, and finally the sewage can be efficiently discharged through the drainage pipe. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Other features, objects and advantages of the present invention will become more apparent from the detailed description of the non-limiting embodiments with reference to the following drawings:

[0017] Figure 1 This is a schematic diagram of the overall structure of a high-efficiency pretreatment device for sludge dewatering filtrate according to the utility model;

[0018] Figure 2 This is a schematic structural diagram of the dehydration treatment mechanism of a high-efficiency pretreatment device for sludge dehydration filtrate of the utility model.

[0019] In the figure: 1. Mounting seat; 11. Drain pipe; 12. Drain outlet; 13. Mounting groove; 2. Connecting cylinder; 21. Filter cartridge; 22. Slag discharge pipe; 23. Gear ring; 24. Gear; 25. Shield; 26. Drain pipe; 3. Motor; 31. Connecting frame; 32. Slag collecting pipe; 33. Slag extraction pump. DETAILED DESCRIPTION

[0020] See also Figure 1-2 The utility model provides a technical solution: a sludge dewatering filtrate high-efficiency pretreatment device, comprising a mounting base 1, on which three groups of equally spaced mounting grooves 13 are opened, and a dewatering treatment mechanism is installed in each group of mounting grooves 13;

[0021] The dehydration treatment mechanism includes a connecting tube 2 rotatably installed inside the installation groove 13, a filter tube 21 fixedly installed on the top of the connecting tube 2, a slag discharge pipe 22 rotatably installed inside the connecting tube 2 through a bearing, a gear ring 23 fixedly installed on the bottom side of the outer wall of the connecting tube 2, and a gear 24 meshing with the gear ring 23. The top of the slag discharge pipe 22 is located on the bottom side of the filter tube 21.

[0022] In this technical solution, by driving the corresponding motors 3, the gear 24 of the dehydration treatment mechanism is driven to rotate, and the gear ring 23 engaged with the gear 24 will drive the connecting cylinder 2 in the installation groove 13 to rotate. Since the filter cartridge 21 is fixedly installed on the top of the connecting cylinder 2, the sewage and sludge inside the filter cartridge 21 can be continuously centrifuged to throw the sewage out of the filter holes of the filter cartridge 21. When the sewage inside one group of filter cartridges 21 is discharged, the solenoid valves on the corresponding slag discharge pipes 22 will be opened, so that the negative pressure introduced by the slag pump 33 is transported to the top of the slag discharge pipe 22, and the dehydrated sludge is continuously discharged from the slag discharge pump, and the three groups of filter cartridges 21 are synchronously centrifuged for dehydration, which greatly improves the sludge dewatering efficiency.

[0023] In some technical solutions, three groups of equidistantly distributed shields 25 are fixedly installed on the top of the mounting seat 1, and the three groups of baffles are respectively distributed on the outside of the filter cartridge 21. The side walls of the three groups of shields 25 are connected and installed with drainage pipes 26 to prevent sewage from splashing everywhere.

[0024] In this technical solution, when the rotating filter cartridge 21 continuously centrifugally dewaters the sludge, the baffle 25 installed on the outside of the filter cartridge 21 can well concentrate the flying sewage, avoid a large amount of sewage splashing everywhere and polluting the working environment, and finally the sewage can be efficiently discharged through the drain pipe 26.

[0025] In some technical solutions, connecting frames 31 are fixedly installed on both sides of the bottom of the mounting seat 1, and slag collecting pipes 32 are fixedly installed on the two sets of connecting bottoms, which can discharge the sludge in a centralized manner. The slag collecting pipes 32 are connected and installed with three sets of slag discharge pipes 22. A slag extraction pump 33 is installed at one end of the slag collecting pipe 32, which can deliver negative pressure to the slag collecting pipe 32.

[0026] In this technical solution, by opening the electromagnetic valves on the corresponding slag discharge pipes 22, the negative pressure introduced by the slag pump 33 is transported to the top of the slag discharge pipe 22, and the dehydrated sludge is continuously discharged from the slag discharge pump.

[0027] In some technical solutions, three groups of equally spaced motors 3 are fixedly installed at the bottom of the mounting base 1. The drive output ends of the three groups of motors 3 are respectively connected to the three groups of transmission shafts. The three groups of transmission shafts are respectively fixed to the central axes of the three groups of gears 24, which can drive the gears 24 to rotate.

[0028] In this technical solution, by driving the corresponding motors 3, the dehydration treatment mechanism gear 24 is driven to rotate, and the gear ring 23 engaged with the gear 24 will drive the connecting cylinder 2 in the installation groove 13 to rotate. Since the filter cylinder 21 is fixedly installed on the top of the connecting cylinder 2, the sewage and sludge inside the filter cylinder 21 can be continuously centrifuged.

[0029] In some technical solutions, a sewage pipe 11 is fixedly installed on the top of the mounting seat 1, and three groups of equally spaced sewage outlets 12 are installed on the side wall of the sewage pipe 11. The three groups of sewage outlets 12 correspond to the three groups of filter cartridges 21 respectively. Each group of sewage outlets 12 and slag discharge pipe 22 is equipped with an electromagnetic valve, which can guide the material into the filter cartridge 21.

[0030] In this technical solution, by opening the electromagnetic valves on a group of sewage outlets 12, the sewage and sludge inside the sewage pipe 11 are continuously introduced into the interior of a group of filter cartridges 21.

[0031] When using a high-efficiency pretreatment device for sludge dewatering filtrate, it should be noted that the utility model is a high-efficiency pretreatment device for sludge dewatering filtrate, and each component is a universal standard part or a component known to those skilled in the art, and its structure and principle can be known to those skilled in the art through technical manuals or through conventional experimental methods.

[0032] When in use, first open the electromagnetic valve on a group of sewage outlets 12 to continuously introduce the sewage and sludge inside the sewage pipe 11 into a group of filter cartridges 21, and drive the corresponding motors 3 to drive the dehydration treatment mechanism gear 24 to rotate, and the gear ring 23 engaged with the gear 24 will drive the connecting cylinder 2 in the installation groove 13 to rotate. Since the filter cartridge 21 is fixedly installed on the top of the connecting cylinder 2, the sewage and sludge inside the filter cartridge 21 can be continuously centrifuged to throw the sewage out of the filter holes of the filter cartridge 21. When the sewage in one group of filter cartridges 21 is discharged, the electromagnetic valve on the corresponding slag discharge pipe 22 will be opened to allow the slag pump 33 to introduce Negative pressure is delivered to the top of the slag discharge pipe 22, and the dehydrated sludge is continuously discharged from the slag discharge pump, and the three groups of filter cartridges 21 are synchronously centrifuged for dehydration, which greatly improves the sludge dewatering efficiency. At the same time, three groups of equidistantly distributed baffles 25 are fixedly installed on the top of the mounting seat 1, and the side walls of the three groups of baffles 25 are connected and installed with a drain pipe 26. When the rotating filter cartridge 21 continuously centrifugally dehydrates the sludge, the baffle 25 installed on the outside of the filter cartridge 21 can well concentrate the flying sewage, avoid a large amount of sewage splashing everywhere and polluting the working environment, and finally the sewage can be efficiently discharged through the drain pipe 26.

Claims

1. A high-efficiency pretreatment device for sludge dewatering filtrate, comprising a mounting base (1), characterized in that: The mounting seat (1) is provided with three groups of equally spaced mounting grooves (13), and a dehydration treatment mechanism is installed in each group of the mounting grooves (13); The dehydration treatment mechanism comprises a connecting cylinder (2) rotatably mounted inside the mounting groove (13), a filter cylinder (21) fixedly mounted on the top of the connecting cylinder (2), a slag discharge pipe (22) rotatably mounted inside the connecting cylinder (2) via a bearing, a gear ring (23) fixedly mounted on the bottom side of the outer wall of the connecting cylinder (2), and a gear (24) meshed with the gear ring (23), wherein the top of the slag discharge pipe (22) is located on the bottom side of the inside of the filter cylinder (21).

2. The high-efficiency pretreatment device for sludge dewatering filtrate according to claim 1, characterized in that: A sewage pipe (11) is fixedly mounted on the top of the mounting seat (1), and three groups of sewage outlets (12) are connected and mounted on the side wall of the sewage pipe (11) at equal intervals. The three groups of sewage outlets (12) correspond to the three groups of filter cartridges (21) respectively, and a solenoid valve is mounted on each group of sewage outlets (12) and slag discharge pipe (22).

3. The high-efficiency pretreatment device for sludge dewatering filtrate according to claim 1, characterized in that: Three groups of equally spaced motors (3) are fixedly mounted on the bottom of the mounting seat (1); the drive output ends of the three groups of motors (3) are respectively connected to three groups of transmission shafts; and the three groups of transmission shafts are respectively fixed to the central shafts of the three groups of gears (24).

4. The high-efficiency pretreatment device for sludge dewatering filtrate according to claim 1, characterized in that: Three groups of equidistantly distributed shields (25) are fixedly mounted on the top of the mounting seat (1), and the three groups of shields are respectively distributed outside the filter cartridge (21), and the side walls of the three groups of shields (25) are connected and installed with drainage pipes (26).

5. The high-efficiency pretreatment device for sludge dewatering filtrate according to claim 1, characterized in that: Connecting frames (31) are fixedly mounted on both sides of the bottom of the mounting seat (1), and slag collecting pipes (32) are fixedly mounted on the two groups of connecting bottoms.

6. The high-efficiency pretreatment device for sludge dewatering filtrate according to claim 5, characterized in that: The slag collecting pipes (32) are connected and installed with the three groups of slag discharge pipes (22), and one end of the slag collecting pipes (32) is connected and installed with a slag extraction pump (33).