Pulse bag type dust collector with anti-blocking function
By designing a cleaning mechanism in the pulse bag dust collector and using a motor-driven scraper to clean the dust on the heating resistor network, the blockage problem caused by humid gas is solved, ensuring the normal operation of the dust collector and air quality.
Patent Information
- Application Number
- CN202422795257.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-17
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-11-17
AI Technical Summary
Existing pulse bag dust collectors are prone to clogging under humid gas conditions, and existing anti-clogging measures such as resistance wire heating mesh covers are easily clogged by dust accumulation, affecting the drying effect and air quality.
A cleaning mechanism is designed, including a motor, a worm gear assembly, a drive rod, an electromagnet, a permanent magnet block, a scraper, etc., which is used to scrape and clean the heating resistor network after it cools down to avoid clogging, and dust is cleaned through the sliding structure of the scraper and the heating resistor network.
It effectively avoids the blockage of the heating resistor network, protects the scraper brush, ensures the normal operation of the dust collector and air quality, and improves the dust cleaning efficiency.
Smart Images

Figure CN223337023U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pulse bag dust collectors, in particular to a pulse bag dust collector with an anti-clogging function. Background Art
[0002] When the pulse bag dust collector is working normally, the dust-laden gas enters the ash hopper from the air inlet. Due to the rapid expansion of the gas volume, some coarser dust particles fall into the ash hopper due to inertia or natural sedimentation, and most of the remaining dust particles rise with the air flow into the bag chamber. After being filtered by the filter bag, the dust particles are retained on the outside of the filter bag. The purified gas enters the upper box from the inside of the filter bag, and is then discharged into the atmosphere through the valve plate hole and the exhaust port, thereby achieving the purpose of dust removal.
[0003] In the existing technology, during the dust collection process of the pulse bag dust collector, if the exhaust gas is humid and contains a lot of water vapor, the humid gas mixed with dust particles is easy to adhere to the wall of the dust filter bag, which may cause blockage and the exhaust air quality cannot be guaranteed.
[0004] The existing patent (Announcement No.: CN212700976U) discloses a pulse bag dust collector with an anti-clogging function. The setting of the resistance wire heating mesh cover can dry out moisture, preventing the moist gas from mixing with dust particles and adhering to the wall of the dust filter bag. On the one hand, it can improve the cleaning effect and facilitate dust discharge. On the other hand, it can prevent the dust collector from being blocked and ensure its normal operation. The setting of the activated carbon filter cotton in the filter can filter the exhaust gas to ensure the quality of the exhausted air. The setting of the agitator can increase the dust discharge rate and prevent the ash discharge port from being blocked.
[0005] To address this issue, existing patents propose a solution that uses a resistance wire to heat the mesh to dry the air, preventing dust from adsorbing onto the dust filter bag and causing clogging. However, in actual use, dust may adhere to the resistance wire heating mesh, which not only affects the drying effect but can also accumulate over time, eventually leading to clogging. Summary of the Invention
[0006] The purpose of the utility model is to provide a pulse bag dust collector with an anti-clogging function, which can scrape and clean the heating resistor network after cooling to avoid clogging and protect the brush on the scraper to solve the problems raised in the above background technology.
[0007] To achieve the above-mentioned object, the present invention provides the following technical solution: a pulse bag dust collector with an anti-clogging function, comprising a dust collection shell, a dust collection shell fixedly mounted below the dust collection shell, an exhaust pipe passing through the outer wall of the dust collection shell, an air intake pipe passing through the outer wall of the dust collection shell, a support frame fixedly mounted inside the dust collection shell, a heating resistor network embedded in the support frame, and a cleaning mechanism provided below the heating resistor network;
[0008] The cleaning mechanism includes a motor, which is embedded in one side of the outer wall of the dust falling shell, and the power output end of the motor is connected to a worm gear assembly, a driving rod is passed through the interior of the worm gear assembly, and a mounting shell is fixedly installed on the top of the driving rod, an electromagnet is embedded in the interior of the mounting shell, and a permanent magnet block is slidably connected to the top of the mounting shell, a bearing rod is passed through the interior of the heating resistor net, and a scraper is fixed to the outer wall of one end of the bearing rod passing through the heating resistor net.
[0009] Preferably, the permanent magnet block penetrates into the interior of the bearing rod, and a sliding structure is formed between the permanent magnet block and the mounting shell.
[0010] Preferably, the scraper is in close contact with the heating resistor mesh, and a sliding structure is formed between the scraper and the heating resistor mesh.
[0011] Preferably, the outer wall of the driving rod is rotatably connected to a sleeve, and the outer wall of the sleeve is fixedly mounted with a fixing plate.
[0012] Preferably, a spring is embedded on one side of the permanent magnet block at the top of the mounting shell, and a resisting block is fixedly mounted on the top of the spring.
[0013] Preferably, a scraping mechanism is provided above the heating resistor net, and the scraping mechanism includes a connecting plate, which is fixedly mounted on the top end of the supporting rod, and an extension plate is fixedly mounted on the outer wall of the connecting plate, a telescopic block is passed through the bottom end of the extension plate, and an accommodation groove is provided between the support frame and the heating resistor net.
[0014] Preferably, the telescopic block is tightly fitted with the heating resistor network, and a sliding structure is formed between the heating resistor network and the telescopic block.
[0015] Compared with the prior art, the beneficial effects of the present invention are:
[0016] 1. The utility model is equipped with a motor, a worm gear assembly, a drive rod, a mounting shell, an electromagnet, a permanent magnet block, a bearing rod and a scraper, and is equipped with a sleeve, a fixing plate, a spring and a resistance block. It can scrape and clean the heating resistor network after it cools down, avoiding blockage and protecting the brush on the scraper.
[0017] 2. The utility model can limit the bearing rod through the connecting plate, extension plate, telescopic block and placement groove to prevent it from detaching from the heating resistor network. At the same time, it can clean the dust and debris above the heating resistor network and push it to the dust collection shell for unified discharge. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0019] Figure 1 This is the overall structural view of the utility model;
[0020] Figure 2 This is a schematic structural diagram of the support frame of the utility model;
[0021] Figure 3 This is a schematic structural diagram of the drive rod of the utility model;
[0022] Figure 4 This is a schematic diagram of the structure of the installation shell of the utility model;
[0023] Figure 5 This is a structural diagram of the telescopic block of the utility model.
[0024] Description of reference numerals:
[0025] 1. Dust removal shell; 2. Dust collection shell; 3. Air inlet pipe; 4. Exhaust pipe; 5. Support frame; 6. Heating resistor network; 7. Cleaning mechanism; 701. Motor; 702. Worm gear assembly; 703. Drive rod; 704. Mounting shell; 705. Electromagnet; 706. Permanent magnet block; 707. Bearing rod; 708. Scraper; 8. Sleeve; 9. Fixed plate; 10. Spring; 11. Resistance block; 12. Scraping mechanism; 1201. Connecting plate; 1202. Extension plate; 1203. Telescopic block; 1204. Mounting slot. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0027] The utility model provides a technical solution:
[0028] See also Figures 1 to 4 , a pulse bag dust collector with anti-clogging function, including a dust removal shell 1, a dust falling shell 2 is fixedly installed below the dust removal shell 1, an exhaust pipe 4 is penetrated into the outer wall of the dust removal shell 1, an air inlet pipe 3 is penetrated into the outer wall of the dust falling shell 2, a support frame 5 is fixedly installed inside the ash falling shell 2, a heating resistor network 6 is embedded in the interior of the support frame 5, and a cleaning mechanism 7 is provided below the heating resistor network 6; the cleaning mechanism 7 includes a motor 701, the motor 701 is embedded in one side of the outer wall of the ash falling shell 2, the power output end of the motor 701 is connected to a worm gear assembly 702, a drive rod 703 is penetrated from the inside of the worm gear assembly 702, and a mounting shell 704 is fixedly installed on the top of the drive rod 703, and the mounting shell 704 is embedded inside. It is equipped with an electromagnet 705, and the top of the mounting shell 704 is slidably connected to a permanent magnet block 706. A load-bearing rod 707 passes through the inside of the heating resistor net 6, and a scraper 708 is fixed to the outer wall of one end of the load-bearing rod 707 that passes through the heating resistor net 6. The permanent magnet block 706 passes through the inside of the load-bearing rod 707, and a sliding structure is formed between the permanent magnet block 706 and the mounting shell 704. The scraper 708 fits tightly against the heating resistor net 6, and a sliding structure is formed between the scraper 708 and the heating resistor net 6. The outer wall of the driving rod 703 is rotatably connected to the sleeve 8, and the outer wall of the sleeve 8 is fixedly installed with a fixing plate 9. A spring 10 is embedded on one side of the permanent magnet block 706 at the top of the mounting shell 704, and a resistance block 11 is fixedly installed on the top of the spring 10.
[0029] By adopting the above technical solution, the exhaust gas entering the ash falling shell 2 through the air intake pipe 3 is first dried and dehumidified by the heating resistor net 6 embedded in the support frame 5, and then rises to the dust removal shell 1 for dust removal, and is discharged through the exhaust pipe 4. After being started by the electromagnet 705, the permanent magnet block 706 with the same magnetic pole is pushed, and the bearing rod 707 is slid into the installation shell 704, and the scraper 708 is allowed to contact the heating resistor net 6. After cooling, scraping and cleaning can be performed to avoid blockage. The adjustment and control of the electromagnet 705 can prevent the heating resistor net 6 from overheating and causing damage to the brush of the scraper 708. The motor 701 drives the worm gear assembly 702, so that the drive rod 703 can rotate stably under the support of the sleeve 8 and the fixed plate 9, thereby driving the scraper 708 to rotate to clean the heating resistor net 6 to avoid blockage. When cleaning is completed, the electromagnet 705 is closed and the elastic contraction of the spring 10 drives the resistance block 11 to reset the permanent magnet block 706.
[0030] Specifically, such as Figure 2 and Figure 5As shown, a scraping mechanism 12 is provided above the heating resistor net 6, and the scraping mechanism 12 includes a connecting plate 1201, which is fixedly mounted on the top of the load-bearing rod 707, and an extension plate 1202 is fixedly mounted on the outer wall of the connecting plate 1201, and a telescopic block 1203 is passed through the bottom end of the extension plate 1202, and a placement groove 1204 is provided between the support frame 5 and the heating resistor net 6, and the telescopic block 1203 fits tightly with the heating resistor net 6, and a sliding structure is formed between the heating resistor net 6 and the telescopic block 1203.
[0031] By adopting the above technical solution, the connecting plate 1201 is used to prevent the supporting rod 707 from being detached. When the supporting rod 707 rises to allow the scraper 708 brush to fit the heating resistor net 6, the telescopic block 1203 embedded in the extension plate 1202 is telescoped and abuts against the top of the heating resistor net 6, thereby scraping off the dust above, etc., and detaching from the placement groove 1204 and entering the dust removal shell 2.
[0032] Working principle: After the exhaust gas enters the dust collecting shell 2 through the air inlet pipe 3, it is dried and dehumidified by the heating resistance net 6 embedded in the support frame 5, and then enters the dust collecting shell 1, is filtered by the filter bag, and is finally discharged through the exhaust pipe 4. When cleaning is required, the electromagnet 705 is first started to push the permanent magnet block 706 with the same magnetic pole to slide along the mounting shell 704, so that the permanent magnet block 706 penetrates the bearing rod 707, and then the motor 701 is started to rotate the drive rod 703 through the worm gear assembly 702, thereby driving the mounting shell 704, and allowing the brush on the scraper 708 to fit the heating resistance net 6 for brushing and cleaning. When the permanent magnet block 706 cannot align with the reserved hole of the bearing rod 707, it can be driven by the motor 701 to adjust the angle for penetration. When drying is in progress, the electric motor is closed. The magnet 705 prevents the brush from sticking to the heating resistor net 6 and causing damage. It rotates and engages with the drive rod 703 through the sleeve 8 and is fixed inside the dust removal shell 2 with the fixing plate 9, thereby maintaining the stable rotation of the drive rod 703. When the electromagnet 705 is closed, the elastic contraction of the spring 10 drives the resistance block 11 to reset the permanent magnet block 706. When the bearing rod 707 slides, it is prevented from separating from the heating resistor net 6 through the connecting plate 1201. At the same time, when the bearing rod 707 lifts the connecting plate 1201, the telescopic block 1203 embedded in the extension plate 1202 is extended and retracted, and contacts the top of the heating resistor net 6, thereby following the rotation of the bearing rod 707 to scrape off the adsorbed dust, etc., and separate from the placement groove 1204 and enter the dust removal shell 2, and finally discharged through the valve set at the bottom.
[0033] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. A pulse bag dust collector with anti-clogging function, comprising a dust collecting shell (1), characterized in that: A dust collecting shell (2) is fixedly installed below the dust collecting shell (1), an exhaust pipe (4) is inserted into the outer wall of the dust collecting shell (1), an air inlet pipe (3) is inserted into the outer wall of the dust collecting shell (2), and a support frame (5) is fixedly installed inside the dust collecting shell (2), a heating resistance net (6) is embedded inside the support frame (5), and a cleaning mechanism (7) is provided below the heating resistance net (6); The cleaning mechanism (7) comprises a motor (701), the motor (701) being embedded in one side of the outer wall of the dust falling shell (2), and the power output end of the motor (701) being connected to a worm gear assembly (702), a driving rod (703) passing through the interior of the worm gear assembly (702), and a mounting shell (704) being fixedly mounted on the top end of the driving rod (703), an electromagnet (705) being embedded in the interior of the mounting shell (704), and a permanent magnet block (706) being slidably connected to the top end of the mounting shell (704), a bearing rod (707) passing through the interior of the heating resistance net (6), and a scraper (708) being fixed to the outer wall of one end of the bearing rod (707) passing through the heating resistance net (6).
2. The pulse bag dust collector with anti-clogging function according to claim 1, characterized in that: The permanent magnet block (706) penetrates into the interior of the bearing rod (707), and a sliding structure is formed between the permanent magnet block (706) and the mounting shell (704).
3. The pulse bag dust collector with anti-clogging function according to claim 1, characterized in that: The scraper (708) is tightly fitted to the heating resistor net (6), and a sliding structure is formed between the scraper (708) and the heating resistor net (6).
4. The pulse bag dust collector with anti-clogging function according to claim 1, characterized in that: The outer wall of the driving rod (703) is rotatably connected to a sleeve (8), and a fixing plate (9) is fixedly mounted on the outer wall of the sleeve (8).
5. The pulse bag dust collector with anti-clogging function according to claim 4, characterized in that: A spring (10) is embedded on one side of the permanent magnet block (706) at the top of the mounting shell (704), and a resisting block (11) is fixedly mounted on the top of the spring (10).
6. The pulse bag dust collector with anti-clogging function according to claim 1, characterized in that: A scraping mechanism (12) is provided above the heating resistor network (6), the scraping mechanism (12) comprising a connecting plate (1201), the connecting plate (1201) being fixedly mounted on the top end of the bearing rod (707), and an extension plate (1202) being fixedly mounted on the outer wall of the connecting plate (1201), a telescopic block (1203) extending from the bottom end of the extension plate (1202), and a placement groove (1204) being provided between the support frame (5) and the heating resistor network (6).
7. The pulse bag dust collector with anti-clogging function according to claim 6, characterized in that: The telescopic block (1203) is tightly fitted to the heating resistor network (6), and a sliding structure is formed between the heating resistor network (6) and the telescopic block (1203).
Citation Information
Patent Citations
Pulse bag type dust collector with anti-blocking function
CN212700976U