Emulsifying and thickening agent mixing and filtering device
By integrating stirring and filtering functions, the emulsion thickener mixing and filtering device uses a scraper device to automatically scrape off the deposits on the inner wall of the tank and the filter plate, thus solving the adhesion problem in the emulsion thickener mixing and filtering device, improving the mixing effect and filtering efficiency, and reducing costs.
Patent Information
- Application Number
- CN202422797592.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-11-18
AI Technical Summary
In existing emulsified thickener mixing and filtering devices, the emulsified thickener easily adheres to the filter screen and the inner wall of the tank, resulting in reduced filtration efficiency, waste of raw materials, and increased equipment costs.
An emulsifier thickener mixing and filtering device is designed, which integrates stirring and filtering functions. The scraper device is used to scrape the deposits on the inner wall of the tank and the filter plate. Combined with the drive component, automatic scraping is achieved to reduce the adhesion phenomenon.
It improves mixing effect and filtration efficiency, reduces raw material waste and equipment costs, and improves the efficiency and cost-effectiveness of the production process.
Smart Images

Figure CN223337166U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of emulsifying and thickening agent mixing and filtering, and more specifically, to an emulsifying and thickening agent mixing and filtering device. Background Art
[0002] Emulsifier and thickener mixture filtration is to mix the emulsifier and thickener together so that they can exert their functions simultaneously. On the other hand, filtration is to remove impurities, undissolved particles or agglomerates that may be generated during the mixing process.
[0003] Currently, the filtration of mixed emulsion thickeners primarily involves stirring and then filtering the resulting viscous liquid through a filter. This split step requires two sets of equipment, increasing equipment costs. Furthermore, a filter is typically used to complete the filtration process, installed in a filtration device such as a filter tank. When the mixed viscous liquid flows through the filter, agglomerated thickener or emulsifier is trapped on the filter surface, while the remaining emulsion thickener passes through the filter and continues on to the subsequent process. However, the viscous emulsion thickener is prone to adhesion when it comes into contact with the inner wall of the filter tank and the filter screen. This adhesion not only occurs on the filter screen surface, but also often on the inner wall of the filter tank, especially around the top of the filter screen. This often prevents some emulsion thickener from passing through the filtration process, resulting in waste of raw materials. Furthermore, as the amount of adhesion increases, the effective filtration area gradually decreases, the filtration resistance increases, and the filtration efficiency decreases, seriously affecting the efficiency and cost-effectiveness of the entire production process.
[0004] Therefore, an emulsified thickener mixing and filtering device is proposed to solve the problems of adhesion between the inner wall and the filter screen, waste and reduced filtering efficiency. Utility Model Content
[0005] In view of the shortcomings of the existing technology, the purpose of the utility model is to provide an emulsifier thickener mixing and filtering device that realizes the scraping function, avoids adhesion, improves the mixing effect and efficiency, and reduces the cost increase.
[0006] To achieve the above objectives, the present invention provides the following technical solutions:
[0007] A mixing and filtering device for an emulsified thickener comprises a tank assembly, a mixing shell, a telescopic sleeve, a mixing assembly and a driving assembly, wherein the tank assembly is suitable for providing a stirring and filtering environment for the emulsified thickener; the tank assembly comprises a tank cover, which is fixedly connected to the mixing shell, a tank body is provided at the bottom end of the tank cover, and a filter plate is provided inside the tank body; the mixing shell is arranged at the top end of the tank assembly, and the mixing shell is suitable for providing an installation environment for the driving assembly; the telescopic sleeve is arranged at the bottom end of the mixing shell, and the telescopic sleeve is suitable for providing the mixing shell with the function of moving up and down; the mixing assembly is arranged inside the tank assembly; the mixing assembly comprises a first gear, a mixing connecting rod is provided at the bottom end of the first gear, a bearing is provided on the outer wall of the mixing connecting rod, a mixing disk is provided at the bottom end of the mixing connecting rod, a fourth gear is provided on the outer wall of the bearing, and a scraper plate is provided at the bottom end of the fourth gear; the driving assembly is arranged inside the mixing shell.
[0008] By adopting the above technical solution, a single tank achieves both mixing and filtering. When adding material to the tank assembly, an external motor drives the telescopic sleeve to lift the mixing housing, telescopic sleeve, mixing assembly, and drive assembly. After the tank lid rises, the operator can add material to the tank. The filter plate filters the thickener after internal mixing. However, the thickener easily adheres to the tiny holes in the filter plate and the inner wall of the tank. In this case, equipment is required to scrape the tiny holes in the inner wall of the tank and the filter plate to reduce adhesion and improve mixing effect and efficiency.
[0009] The present invention is further configured as follows: the first gear is fixedly connected to the mixing connecting rod and the mixing disk; the inner wall of the bearing is fixedly connected to the mixing connecting rod; and the mixing connecting rod is arranged at the bottom end of the first gear.
[0010] The utility model is further configured as follows: the outer wall diameter of the bearing is consistent with the inner wall diameter of the fourth gear, the mixing connecting rod and the fourth gear are coaxially arranged, and the size of the fourth gear is larger than that of the first gear.
[0011] The utility model is further configured as follows: the driving assembly includes a second gear, a driving connecting rod is inserted into the center of the second gear, and a third gear is inserted into the bottom end of the driving connecting rod.
[0012] The utility model is further configured as follows: the size of the second gear is larger than that of the third gear; a driving motor is provided on the side of the mixing housing away from the second gear; and a pulley is fixedly connected to the output end of the driving motor.
[0013] The utility model is further configured as follows: a driven pulley is fixedly connected to the outer side of the hybrid connecting rod, and a belt is transmitted between the pulley and the driven pulley.
[0014] By adopting the above technical solution, the driving motor is started to drive the pulley to rotate, the belt transmission drives the driven wheel to rotate, the rotation of the driven wheel drives the mixing connecting rod to rotate, the first gear follows the rotation and drives the second gear engaged with it to rotate, the second gear is driven by the driving connecting rod to drive the third gear to rotate, the third gear is engaged with the fourth gear, so that the scraper plate at the bottom end of the fourth gear rotates, and the scraping function is realized through cooperation, thereby improving the mixing effect and reducing cost increase.
[0015] In summary, this application includes at least one of the following beneficial technical effects:
[0016] 1. Mixing and filtering are achieved within a single tank. When adding material to the tank assembly, an external motor drives the telescopic sleeve to lift the mixing housing, telescopic sleeve, mixing assembly, and drive assembly. After the tank lid rises, the operator can add material to the tank. The filter plate filters the thickener after mixing. However, the thickener easily adheres to the tiny holes in the filter plate and the inner wall of the tank. In this case, equipment is required to scrape the tiny holes in the inner wall of the tank and the filter plate to reduce adhesion and improve mixing effect and efficiency.
[0017] 2. Start the drive motor to drive the pulley to rotate, the belt drive drives the driven wheel to rotate, the driven wheel rotates and drives the mixing connecting rod to rotate, the first gear follows the rotation and drives the second gear meshing with it to rotate, the second gear is driven by the driving connecting rod to drive the third gear to rotate, the third gear meshes with the fourth gear, and the scraper plate at the bottom of the fourth gear rotates. Through cooperation, the scraping function is realized, the mixing effect is improved, and the cost increase is reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a structural diagram of the emulsifying thickener mixing and filtering device of the utility model.
[0019] Figure 2 It is a schematic diagram of the internal structure of the utility model.
[0020] Figure 3 for Figure 1 Sectional view in the AA cutting direction.
[0021] Figure 4 This is an exploded schematic diagram of the mixing assembly in the present invention.
[0022] Figure 5 This is an exploded schematic diagram of the drive assembly in the present invention.
[0023] Description of reference numerals: 1, tank assembly; 11, tank cover; 12, tank body; 13, filter plate;
[0024] 2. Hybrid shell;
[0025] 3. Telescopic rod;
[0026] 4. Mixing assembly; 41. First gear; 42. Mixing connecting rod; 43. Bearing; 44. Mixing disk; 45. Fourth gear; 46. Scraper;
[0027] 5. Driving assembly; 51. Second gear; 52. Driving connecting rod; 53. Third gear; 54. Driving motor; 55. Pulley; 56. Driven pulley; 57. Belt. DETAILED DESCRIPTION
[0028] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments in this application can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0029] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by ordinary technicians in the technical field to which this application belongs.
[0030] For example 1, please refer to Figure 1-5 , the utility model provides the following technical solutions:
[0031] Specifically refers to an emulsifying thickener mixing and filtering device, see Figure 1-2 , including a tank assembly 1, a mixing shell 2, a telescopic sleeve rod 3, a mixing assembly 4 and a driving assembly 5. The tank assembly 1 is suitable for providing a stirring and filtering environment for the emulsified thickener; the mixing shell 2 is arranged at the top of the tank assembly 1, and the mixing shell 2 is suitable for providing an installation environment for the driving assembly 5; the telescopic sleeve rod 3 is arranged at the bottom of the mixing shell 2, and the telescopic sleeve rod 3 is suitable for providing the mixing shell 2 with the function of moving up and down; the mixing assembly 4 is arranged inside the tank assembly 1; and the driving assembly 5 is arranged inside the mixing shell 2.
[0032] See Figure 3 The tank assembly 1 includes a tank cover 11, which is fixedly connected to the mixing shell 2. A tank body 12 is provided at the bottom of the tank cover 11, and a filter plate 13 is provided inside the tank body 12. When adding materials to the inside of the tank assembly 1, the telescopic sleeve 3 is lifted to drive the mixing shell 2, the telescopic sleeve 3, the mixing assembly 4, and the driving assembly 5 to rise. After the tank cover 11 rises, the operator can add materials to the inside of the tank body 12. The filter plate 13 filters the thickener that has been mixed internally. However, the thickener easily adheres to the tiny holes of the filter plate 13 and the inner wall of the tank body 12. At this time, equipment is needed to scrape the tiny holes of the inner wall of the tank body 12 and the filter plate 13 to reduce adhesion. The mixing assembly 4 scrapes the inner wall while mixing the thickener. The specific structure of the mixing assembly 4 is as follows:
[0033] See Figure 4The mixing assembly 4 includes a first gear 41, a mixing rod 42 disposed at the bottom end of the first gear 41, a bearing 43 disposed on the outer wall of the mixing rod 42, a mixing disk 44 disposed at the bottom end of the mixing rod 42, a fourth gear 45 disposed on the outer wall of the bearing 43, and a scraper 46 disposed at the bottom end of the fourth gear 45. The first gear 41 is fixedly connected to the mixing rod 42 and the mixing disk 44, and the inner wall of the bearing 43 is fixedly connected to the mixing rod 42. The mixing rod 42 is disposed at the bottom end of the first gear 41. The outer wall diameter of the bearing 43 is consistent with the inner wall diameter of the fourth gear 45. The mixing rod 42 and the fourth gear 45 are coaxially arranged, and the size of the fourth gear 45 is larger than that of the first gear 41.
[0034] Specifically, the mixing component 4 is driven to operate by the driving component 5, wherein the mixing link 42 is first driven by the driving component 5, and the rotation of the mixing link 42 drives the first gear 41 and the mixing disk 44 to rotate. The mixing disk 44 mixes the inside of the tank body 12, and the first gear 41 continues to drive the gear in the driving component 5 meshing with it. After the first gear 41 and the gear in the driving component 5 are decelerated, the power is transmitted to the fourth gear 45, driving the fourth gear 45 to rotate. The rotation of the fourth gear 45 drives the scraper plate 46 to rotate, and the thickener attached to the inner wall of the tank body 12 and the top of the filter plate 13 is scraped off, thereby reducing the adhesion phenomenon and improving the mixing effect. When the thickener is mixed, the mixing disc 44 needs to rotate at a high speed. If the scraper plate 46 also scrapes the tank body 12 and the filter plate 13 at the same speed, it is easy to generate a large centrifugal force to damage the tank body 12 and the filter plate 13. Therefore, it is necessary to slow it down. If a drive is added, the cost will increase. By cooperating with the drive assembly 5 and the mixing assembly 4, a set of motor drive can be realized to drive the two devices to operate together. The specific structure of the drive assembly 5 is as follows:
[0035] See Figure 5 The drive assembly 5 includes a second gear 51, with a drive connecting rod 52 inserted at its center. A third gear 53 is inserted at the bottom end of the drive connecting rod 52. The second gear 51 is larger than the third gear 53. A drive motor 54 is provided on the side of the mixing housing 2 away from the second gear 51. A pulley 55 is fixedly connected to the output end of the drive motor 54. A driven pulley 56 is fixedly connected to the outer side of the mixing rod 42. A belt 57 is driven between the pulley 55 and the driven pulley 56. When the drive motor 54 is activated, the pulley 55 rotates. The belt 57 drives the driven pulley 56, which in turn rotates the mixing rod 42. The first gear 41 rotates accordingly, driving the second gear 51 meshed with it. The second gear 51, driven by the drive connecting rod 52, drives the third gear 53. The third gear 53 meshes with the fourth gear 45, causing the scraper 46 at the bottom end of the fourth gear 45 to rotate. This interaction achieves a scraping function, improving mixing efficiency and reducing costs.
[0036] Obviously, the embodiments described above are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.
Claims
1. An emulsifying and thickening agent mixing and filtering device, characterized in that: It comprises a tank assembly (1), a mixing housing (2), a telescopic sleeve (3), a mixing assembly (4) and a driving assembly (5), wherein the tank assembly (1) is suitable for providing a stirring and filtering environment for an emulsified thickener; The tank assembly (1) comprises a tank cover (11), the tank cover (11) being fixedly connected to the mixing shell (2), a tank body (12) being provided at the bottom end of the tank cover (11), and a filter plate (13) being provided inside the tank body (12); The mixing housing (2) is arranged at the top of the tank assembly (1), and the mixing housing (2) is suitable for providing an installation environment for the driving assembly (5); The telescopic sleeve rod (3) is arranged at the bottom end of the mixing housing (2), and the telescopic sleeve rod (3) is suitable for providing the mixing housing (2) with a function of moving up and down; The mixing assembly (4) is arranged inside the tank assembly (1); The mixing assembly (4) comprises a first gear (41), a mixing connecting rod (42) is provided at the bottom end of the first gear (41), a bearing (43) is provided on the outer wall of the mixing connecting rod (42), a mixing disk (44) is provided at the bottom end of the mixing connecting rod (42), a fourth gear (45) is provided on the outer wall of the bearing (43), and a scraper plate (46) is provided at the bottom end of the fourth gear (45); The drive assembly (5) is arranged inside the mixing housing (2).
2. The emulsifying and thickening agent mixing and filtering device according to claim 1, characterized in that: The first gear (41) is fixedly connected to the mixing connecting rod (42) and the mixing disk (44); the inner wall of the bearing (43) is fixedly connected to the mixing connecting rod (42); and the mixing connecting rod (42) is arranged at the bottom end of the first gear (41).
3. The emulsifying thickener mixing and filtering device according to claim 2, characterized in that: The outer wall diameter of the bearing (43) is consistent with the inner wall diameter of the fourth gear (45), the mixing connecting rod (42) and the fourth gear (45) are coaxially arranged, and the size of the fourth gear (45) is larger than that of the first gear (41).
4. The emulsifying and thickening agent mixing and filtering device according to claim 1, characterized in that: The driving assembly (5) comprises a second gear (51), a driving connecting rod (52) is plugged into the center of the second gear (51), and a third gear (53) is plugged into the bottom end of the driving connecting rod (52).
5. The emulsifying and thickening agent mixing and filtering device according to claim 4, characterized in that: The size of the second gear (51) is larger than that of the third gear (53); a driving motor (54) is provided on a side of the mixing housing (2) away from the second gear (51); and a pulley (55) is fixedly connected to the output end of the driving motor (54).
6. The emulsifying and thickening agent mixing and filtering device according to claim 5, characterized in that: A driven wheel (56) is fixedly connected to the outside of the mixing link (42), and a belt (57) is transmitted between the pulley (55) and the driven wheel (56).