Reaction kettle for producing non-phosphorus cleaning agent

The design of the angle adjustment mechanism and the stirring mechanism solves the problems of low material removal efficiency and inconvenient cleaning of the reactor, and achieves the effects of efficient material removal and convenient cleaning.

CN223337319UActive Publication Date: 2025-09-16湖北博新材料保护有限公司
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Patent Information

Application Number
CN202421977183.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-15
Publication Date
2025-09-16
Estimated Expiration
2034-08-15

AI Technical Summary

Technical Problem

The existing reactor has low efficiency and is easily clogged when taking out materials, and is inconvenient to clean. In particular, the discharge port is narrow and the opening is vertically upward, which makes operation inconvenient.

Method used

A reactor with an angle adjustment mechanism is designed. The reactor is driven by a worm gear, and the angle adjustment and fixation of the reactor are achieved by combining a locking screw and a limit ring. It is equipped with a stirring mechanism for efficient stirring and cleaning.

Benefits of technology

It realizes efficient material removal and convenient cleaning of the reactor, improves production efficiency, and solves the problems of material removal blockage and inconvenient cleaning.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a reaction kettle for producing non-phosphorus cleaning agent, which comprises support frames and a reaction kettle body, the number of the support frames is two, the bottoms of the two support frames are fixedly connected through two reinforcing rods, the reaction kettle body is positioned between the two support frames, and the reinforcing rods are fixedly connected with the reaction kettle body. The reaction kettle body is movably connected with the supporting frame through an angle adjusting mechanism, a sealing cover is arranged at the position of an opening in the upper end of the reaction kettle body, and the sealing cover is fixedly connected with the reaction kettle body through a locking mechanism; according to the reaction kettle, the reaction kettle body can rotate between the two supporting frames through the matching of the worm gear and the worm, so that the purpose of adjusting the angle of the reaction kettle is achieved, the reaction kettle body of which the angle is adjusted can be fixed through the arranged locking screw rod, and the reaction kettle not only can efficiently take materials, but also can adjust the angle of the reaction kettle through the structural design. And after the materials are taken, the inside of the reaction kettle can be cleaned quickly and conveniently.
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Description

Technical Field

[0001] The utility model relates to the technical field of cleaning agent processing, in particular to a reaction kettle for producing phosphorus-free cleaning agents. Background Art

[0002] Detergents are products specifically formulated for cleaning. Their main components typically include surfactants, builders, and additives. There are many types of detergents, ranging from heavy-duty to light-duty, depending on the type of dirt they remove. They also come in various forms, including powder, block, paste, slurry, and liquid. Detergents are also categorized as either phosphate-containing or phosphate-free. Phosphorus-containing detergents can pollute the environment and water sources if improperly handled after use. Phosphorus-free detergents are more environmentally friendly. During the production process, the raw materials must be mixed and stirred in a reactor.

[0003] However, existing reactors typically draw material through a narrow bottom outlet. This not only reduces efficiency but also makes clogging more likely. Furthermore, cleaning the reactor after drawing material is difficult due to the vertical, upward-facing opening and high height of the reactor. Therefore, a reactor for producing a phosphate-free cleaning agent was proposed. Utility Model Content

[0004] The purpose of the utility model is to provide a reactor for producing a phosphorus-free cleaning agent to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a reactor for the production of phosphate-free cleaning agents, comprising a support frame and a reactor body, wherein the number of the support frames is two, the bottoms of the two support frames are fixedly connected by two reinforcing rods, the reactor body is located between the two support frames, and the reactor body is movably connected to the support frames through an angle adjustment mechanism, a sealing cover is provided at the upper opening position of the reactor body, the sealing cover is fixedly connected to the reactor body through a locking mechanism, a feed port is provided on the sealing cover, and a stirring mechanism for acting on the phosphate-free cleaning agent is also provided on the sealing cover, the angle adjustment mechanism consists of a mounting seat, a rotating shaft and a driving assembly acting on the rotating shaft, the upper ends of the two support frames are fixedly mounted with mounting seats, and the two mounting seats are rotatably mounted with rotating shafts, the reactor body is fixedly connected between the two rotating shafts, and the end of one rotating shaft away from the reactor body is connected to the driving assembly.

[0006] As a further preferred embodiment of the present technical solution, the support frame is a triangular structure.

[0007] As a further preferred embodiment of the present technical solution, the drive assembly consists of a worm, a worm wheel, a rotating disk, a handle, and a fixed plate. One end of the rotating shaft away from the reactor body is fixedly connected to the worm wheel, and a worm meshing with the worm wheel is provided below the worm wheel. Both ends of the worm are rotatably connected to fixed plates respectively, and the two fixed plates are fixedly connected to the side walls of the support frame. One end of the worm passes through the fixed plate and is fixedly connected to the rotating disk, and a handle is fixedly connected to the side wall of the rotating disk away from the worm.

[0008] As a further preferred embodiment of the present technical solution, the handle is away from the axis of the rotating disk, and the outer surface of the handle is frosted.

[0009] As a further preferred embodiment of the present technical solution, a threaded hole extending to the outer surface of the rotating shaft is provided on the upper surface of the mounting seat, and a locking screw threadedly matched with the threaded hole is provided in the threaded hole.

[0010] As a further preferred embodiment of the present technical solution, the locking mechanism is composed of a limiting ring and a connecting rod. A plurality of receiving grooves are provided on the side wall of the sealing cover, and the plurality of receiving grooves are arranged in a ring array. A connecting rod is provided in the receiving groove, and the upper end of the connecting rod is fixedly connected to the limiting ring, and the bottom of the connecting rod is fixedly connected to a threaded column, which is inserted into the upper end of the reactor body and connected to the reactor body through threaded cooperation.

[0011] As a further preferred embodiment of the present technical solution, the stirring mechanism consists of a motor, a central shaft and a stirring rod. The motor is fixedly connected to the center position of the upper end of the sealing cover, the center position of the bottom of the sealing cover is rotatably connected to the central shaft, the output shaft of the motor is fixedly connected to the central shaft, and a plurality of stirring rods are fixedly connected to the outer wall of the central shaft.

[0012] The utility model provides a reactor for producing a phosphorus-free cleaning agent, which has the following beneficial effects:

[0013] The utility model can make the reactor body rotate between the two support frames through the cooperation of the worm gear, so as to achieve the purpose of adjusting the angle of the reactor. The reactor body after the angle adjustment can be fixed by the provided locking screw. This structural design makes it possible not only to efficiently remove materials from the reactor, but also to quickly and conveniently clean the inside of the reactor after the removal of materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 It is a schematic diagram of the dissection of the overall structure of the utility model;

[0016] Figure 3 For this utility model Figure 1 Schematic diagram of the structure of A;

[0017] Figure 4 This is a schematic diagram of the structure of the drive assembly in the present utility model;

[0018] In the figure: 1. Support frame; 2. Reinforcement rod; 3. Reactor body; 4. Sealing cover; 5. Worm; 6. Worm gear; 7. Rotating disk; 8. Feed inlet; 9. Motor; 10. Center shaft; 11. Stirring rod; 12. Storage groove; 13. Limiting ring; 14. Connecting rod; 15. Handle; 16. Mounting seat; 17. Rotating shaft; 18. Fixing plate; 19. Locking screw. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present invention.

[0020] The utility model provides a technical solution: Figures 1 to 4 As shown, in this embodiment, a reactor for producing a phosphate-free cleaning agent includes a support frame 1 and a reactor body 3. There are two support frames 1, and the support frames 1 are of a triangular structure. The bottoms of the two support frames 1 are fixedly connected by two reinforcing rods 2. The reactor body 3 is located between the two support frames 1, and the reactor body 3 is movably connected to the support frame 1 through an angle adjustment mechanism. A sealing cover 4 is provided at the upper opening position of the reactor body 3, and the sealing cover 4 is fixedly connected to the reactor body 3 through a locking mechanism. A feed port 8 is provided on the sealing cover 4, and a stirring mechanism for acting on the phosphate-free cleaning agent is also provided on the sealing cover 4. The angle adjustment mechanism consists of a mounting seat 16, a rotating shaft 17 and a driving assembly acting on the rotating shaft 17. The upper ends of the two support frames 1 are fixedly mounted with mounting seats 16, and the rotating shafts 17 are rotatably mounted on the two mounting seats 16. The reactor body 3 is fixedly connected between the two rotating shafts 17, and the end of one rotating shaft 17 away from the reactor body 3 is connected to the driving assembly.

[0021] Among them, the driving assembly consists of a worm 5, a worm wheel 6, a rotating disk 7, a handle 15, and a fixed plate 18. A rotating shaft 17 is fixedly connected to the worm wheel 6 at one end away from the reactor body 3. A worm 5 is provided below the worm wheel 6 and is meshed with the worm wheel 6. The two ends of the worm 5 are rotatably connected to the fixed plates 18 respectively. The two fixed plates 18 are fixedly connected to the side walls of the support frame 1. One end of the worm 5 passes through the fixed plate 18 and is fixedly connected to the rotating disk 7. The handle 15 is fixedly connected to the side wall of the rotating disk 7 away from the worm 5.

[0022] The handle 15 is away from the axis of the rotating disk 7 , and the outer surface of the handle 15 is frosted.

[0023] The frosting treatment of the outer surface of the handle 15 can increase the friction between the hand of the worker and the handle 15 .

[0024] A threaded hole extending to the outer surface of the rotating shaft 17 is formed on the upper surface of the mounting seat 16 , and a locking screw 19 is provided in the threaded hole to be threadedly engaged with the threaded hole.

[0025] The locking screw 19 is rotated so that the bottom of the locking screw 19 presses the outer surface of the rotating shaft 17, thereby fixing the rotating shaft 17 and preventing the reactor body 3 from shaking randomly after the angle adjustment.

[0026] Among them, the locking mechanism consists of a limit ring 13 and a connecting rod 14. A plurality of receiving grooves 12 are opened on the side wall of the sealing cover 4. The plurality of receiving grooves 12 are in a ring array. A connecting rod 14 is arranged in the receiving groove 12. The upper end of the connecting rod 14 is fixedly connected to the limit ring 13, and the bottom of the connecting rod 14 is fixedly connected to a threaded column. The threaded column is inserted into the upper end of the reactor body 3 and is connected to the reactor body 3 through threaded cooperation.

[0027] When in use, place the sealing cover 4 at the upper opening position of the reactor body 3, and rotate the threaded column at the bottom of the connecting rod 14 into the threaded hole on the upper surface of the reactor body 3 until the bottom of the limiting ring 13 presses the upper surface of the sealing cover 4. At the same time, multiple connecting rods 14 can respectively support the three side walls of multiple storage grooves 12, thereby completing the fixation of multiple sealing covers 4.

[0028] Among them, the stirring mechanism consists of a motor 9, a central shaft 10 and a stirring rod 11. The motor 9 is fixedly connected to the center position of the upper end of the sealing cover 4, and the center position of the bottom center of the sealing cover 4 is rotatably connected to the central shaft 10. The output shaft of the motor 9 is fixedly connected to the central shaft 10, and multiple stirring rods 11 are fixedly connected to the outer wall of the central shaft 10.

[0029] When in use, the motor 9 is started to drive the central shaft 10 to rotate, which can drive the stirring rod 11 to stir the cleaning agent.

[0030] The utility model provides a reactor for producing a phosphorus-free cleaning agent. The specific working principle is as follows:

[0031] When in use, the raw materials of the cleaning agent are put into the reactor body 3 through the feed port 8, and then the motor 9 is started to drive the central shaft 10 to rotate, which can drive the stirring rod 11 to stir the cleaning agent. When the stirring is completed, the locking mechanism is released to limit the sealing cover 4, and the sealing cover 4 and the stirring mechanism integrated with the sealing cover 4 are removed, and the collection box is placed under the reactor body 3. Then, the handle 15 is held and rotated to drive the worm 5 to rotate, thereby driving the worm gear 6 to rotate, and the worm gear 6 will drive the reactor body 3 to rotate, thereby adjusting the inclination angle of the reactor body 3 so that the opening of the reactor body 3 is adjusted to be tilted downward, thereby pouring the cleaning agent inside the reactor body 3 into the collection box. After the material is taken out, the reactor body 3 is adjusted to a cleaning angle suitable for cleaning. The staff can quickly complete the cleaning work inside the reactor body 3, which is convenient for the next stirring work. The reactor can not only take out materials efficiently, but also quickly and conveniently clean the inside of the reactor after taking out materials.

[0032] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A reactor for producing a phosphorus-free cleaning agent, comprising a support frame (1) and a reactor body (3), characterized in that: There are two support frames (1), the bottoms of the two support frames (1) are fixedly connected by two reinforcing rods (2), the reactor body (3) is located between the two support frames (1), and the reactor body (3) is movably connected to the support frames (1) through an angle adjustment mechanism, a sealing cover (4) is provided at the upper opening of the reactor body (3), the sealing cover (4) is fixedly connected to the reactor body (3) through a locking mechanism, and a feed port (8) is provided on the sealing cover (4). The sealing cover (4) is also provided with a stirring mechanism for acting on the phosphorus-free cleaning agent. The angle adjustment mechanism is composed of a mounting seat (16), a rotating shaft (17) and a driving component acting on the rotating shaft (17). The upper ends of the two support frames (1) are fixedly mounted with a mounting seat (16). The rotating shaft (17) is rotatably mounted on the two mounting seats (16). The reactor body (3) is fixedly connected between the two rotating shafts (17). The end of one rotating shaft (17) away from the reactor body (3) is connected to the driving component.

2. The reactor for producing a phosphorus-free cleaning agent according to claim 1, characterized in that: The support frame (1) is a triangular structure.

3. The reactor for producing a phosphorus-free cleaning agent according to claim 1, characterized in that: The driving assembly consists of a worm (5), a worm wheel (6), a rotating disk (7), a handle (15), and a fixed plate (18). One end of the rotating shaft (17) away from the reactor body (3) is fixedly connected to the worm wheel (6). A worm (5) meshing with the worm wheel (6) is provided below the worm wheel (6). Both ends of the worm (5) are rotatably connected to the fixed plates (18). The two fixed plates (18) are fixedly connected to the side walls of the support frame (1). One end of the worm (5) passes through the fixed plate (18) and is fixedly connected to the rotating disk (7). The side wall of the rotating disk (7) away from the worm (5) is fixedly connected to the handle (15).

4. The reactor for producing a phosphorus-free cleaning agent according to claim 3, characterized in that: The handle (15) is away from the axis of the rotating disk (7), and the outer surface of the handle (15) is frosted.

5. The reactor for producing a phosphorus-free cleaning agent according to claim 3, characterized in that: A threaded hole extending to the outer surface of the rotating shaft (17) is provided on the upper surface of the mounting seat (16), and a locking screw (19) threadably matched with the threaded hole is provided in the threaded hole.

6. The reactor for producing a phosphorus-free cleaning agent according to claim 1, characterized in that: The locking mechanism is composed of a limiting ring (13) and a connecting rod (14); a plurality of receiving grooves (12) are provided on the side wall of the sealing cover (4); the plurality of receiving grooves (12) are arranged in a ring array; a connecting rod (14) is provided in the receiving groove (12); the upper end of the connecting rod (14) is fixedly connected to the limiting ring (13); the bottom of the connecting rod (14) is fixedly connected to a threaded column; the threaded column is inserted into the upper end of the reactor body (3) and is connected to the reactor body (3) through threaded engagement.

7. The reactor for producing a phosphorus-free cleaning agent according to claim 1, characterized in that: The stirring mechanism is composed of a motor (9), a central shaft (10) and a stirring rod (11); the motor (9) is fixedly connected to the center position of the upper end of the sealing cover (4); the center position of the bottom of the sealing cover (4) is rotatably connected to the central shaft (10); the output shaft of the motor (9) is fixedly connected to the central shaft (10); and a plurality of stirring rods (11) are fixedly connected to the outer wall of the central shaft (10).