Automatic rectification cleaning machine for plating line

By setting up a clean water chamber and a chemical mixing chamber in the automatic rectifier cleaning machine of the electroplating line, and combining the design of the water pump, rotating rod and water guide plate, the problems of uneven chemical dissolution and inconvenient inner wall cleaning are solved, and uniform stirring of the chemical and efficient cleaning of the inner wall are achieved.

CN223337923UActive Publication Date: 2025-09-16DONGGUAN CHENGONG MACHINERY TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422586364.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-25
Publication Date
2025-09-16
Estimated Expiration
2034-10-25

AI Technical Summary

Technical Problem

The existing automatic rectifying cleaning machine for electroplating lines has problems such as poor cleaning effect, uneven dissolution of reagents and inconvenience in cleaning the inside of the device.

Method used

The clean water chamber and the chemical mixing chamber are designed to store clean water and chemical respectively. The chemical and clean water are introduced separately through the cooperation of the water pump and the U-shaped tube. The driving motor, the rotating rod and the stirring blade are combined to achieve uniform stirring of the chemical and cleaning of the inner wall. The inner wall is cleaned by the recoil effect of the water guide plate.

Benefits of technology

The uniform dissolution of the agent and the efficient cleaning of the inner wall are achieved, thereby improving the cleaning effect.

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Abstract

The utility model discloses an automatic rectification cleaning machine for plating lines, which comprises a rectification machine body, a medicament barrel is arranged on the right side of the rectification machine body, a clear water cavity and a medicament mixing cavity are respectively arranged in the medicament barrel close to the top and the bottom, and a partition plate is arranged between the clear water cavity and the medicament mixing cavity. A water guide mechanism is arranged on the right side of the partition plate, and a water injection funnel and a medicament funnel are fixedly connected to the position, close to the right side, of the top of the medicament barrel and the position, close to the bottom, of the left wall of the medicament barrel correspondingly; the two ends of the U-shaped pipe penetrate through the side wall of the agent barrel, extend into the clear water cavity and the agent mixing cavity correspondingly and are provided with first water pumps, the left wall of the U-shaped pipe is fixedly connected with a connecting pipe and communicates with the interior of the connecting pipe, and one-way valves are installed at the positions, close to the top and the bottom of the connecting pipe, in the U-shaped pipe. By means of a series of structures, the device has the advantages of being good in cleaning effect, even in cleaning agent stirring and the like.
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Description

Technical Field

[0001] The utility model relates to the technical field of rectifying and cleaning machines, in particular to an automatic rectifying and cleaning machine for an electroplating line. Background Art

[0002] In the daily maintenance of electroplating lines, cleaning the rectifier is a headache. The internal pipes of the rectifier are complicated. After a long period of use, there are many impurities inside the rectifier and the pipes are blocked. The automatic rectifier cleaning machine is mainly used for maintenance.

[0003] The existing electroplating line automatic rectifying and cleaning machine has problems such as poor cleaning effect, uneven dissolution of cleaning agents, and inconvenient cleaning inside the device for mixing agents. In response to this, we propose an electroplating line automatic rectifying and cleaning machine. Utility Model Content

[0004] Technical problems solved

[0005] The purpose of the utility model is to make up for the deficiencies of the prior art and to provide an automatic rectifying and cleaning machine for an electroplating line.

[0006] Technical Solution

[0007] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: an automatic rectifier and cleaning machine for electroplating lines, comprising a rectifier body, a medicine barrel is provided on the right side of the rectifier body, a clean water chamber and a medicine mixing chamber are respectively provided in the medicine barrel near the top and bottom, a partition is provided between the clean water chamber and the medicine mixing chamber, a water guide mechanism is provided on the right side of the partition, a water injection funnel and a medicine funnel are fixedly connected to the top of the medicine barrel near the right side and the left wall near the bottom, a U-shaped tube is provided on the left side of the medicine barrel, both ends of the U-shaped tube pass through the side wall of the medicine barrel and extend into the clean water chamber and the medicine mixing chamber respectively and are installed with a first water pump, a connecting pipe is fixedly connected to the left wall of the U-shaped tube and is connected to the inside of the connecting pipe, a one-way valve is installed in the U-shaped tube near the top and bottom of the connecting pipe, a sewage pipe is fixedly connected to the front wall of the rectifier body near the bottom, and a valve is installed on the sewage pipe.

[0008] As mentioned above, the water guide mechanism includes a U-shaped conduit, the left end of the U-shaped conduit near the top passes through the right wall of the medicine barrel and extends into the clean water chamber, and a second water pump is installed. The other end of the U-shaped conduit is fixedly connected to the right wall of the medicine barrel, and the bottom of the partition is movably connected to a water guide plate through a bearing near the middle. A water guide chamber is provided in the water guide plate near the bottom, and an L-shaped water guide hole is provided at the top of the inner cavity of the water guide chamber, and the L-shaped water guide hole is connected to the inside of the U-shaped conduit, and a number of evenly distributed arc-shaped water outlet holes are provided on the inner wall of the water guide chamber.

[0009] As mentioned above, an annular block is movably connected to the rotating shaft, a plurality of evenly distributed rotating rods are fixedly connected to the top of the annular block, a brush is fixedly connected to the side wall of the rotating rod, and a transmission mechanism is provided near the bottom of the annular block.

[0010] As mentioned above, an annular block is movably connected to the rotating shaft, a plurality of evenly distributed rotating rods are fixedly connected to the top of the annular block, a brush is fixedly connected to the side wall of the rotating rod, and a transmission mechanism is provided near the bottom of the annular block.

[0011] As mentioned above, a round tube is movably connected to the outside of the rotating shaft near the top through a bearing, and a plurality of evenly distributed connecting plates are fixedly connected to the outer wall of the round tube. The other side wall of the connecting plate is fixedly connected to the inner wall of the annular block near the top.

[0012] As mentioned above, the transmission mechanism includes a first gear, the bottom of the first gear is movably connected to the bottom of the medicine mixing chamber through a rotating shaft and a bearing, and a plurality of evenly distributed tooth blocks matching the first gear are fixedly connected to the inner wall of the annular block near the bottom. The side wall of the first gear is engaged with a second gear, and the top of the rotating shaft passes through the bottom of the second gear.

[0013] Compared with the prior art, the technical solution provided by this utility model has the following beneficial effects:

[0014] 1. The utility model is provided with a clean water chamber and a medicine mixing chamber for storing clean water and mixed medicine respectively. Through the cooperation between the first water pump, the U-shaped tube and the connecting pipe and the two one-way valves, the cleaning agent and clean water can be introduced into the connecting pipe respectively. By cleaning twice separately, the cleaning effect is guaranteed.

[0015] 2. The utility model can realize the rotation of the stirring blades to stir the materials through the cooperation between the driving motor, the rotating rod and the stirring blades, thereby ensuring the uniform mixing of the materials. At the same time, through the cooperation between the annular block and the transmission mechanism, the annular block can drive the rotating rod to rotate, and the inside of the medicine mixing chamber can be cleaned by the brush. Through the cooperation between the second water pump and the U-shaped guide tube, clean water can be introduced into the water guide plate. Through the setting of the arc-shaped water outlet, the water guide plate can form a backwash effect when discharging water, driving the water guide plate to rotate, thereby cleaning the inner wall of the medicine mixing chamber.

[0016] Other advantages, objectives and features of the present invention will be described in part in the following description and will be apparent to those skilled in the art based on an examination of the following or may be learned from the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the three-dimensional structure of the water guide plate of the present utility model;

[0019] Figure 3 This is a schematic diagram of the structure of the annular block and transmission mechanism of the utility model;

[0020] Figure 4 For the utility model Figure 1 Enlarged view of point A in the middle.

[0021] In the figure: 1. Rectifier body; 2. Chemical barrel; 3. Clean water chamber; 4. U-shaped guide tube; 5. Water guide plate; 6. Rotating rod; 7. Drive motor; 8. U-shaped tube; 9. Partition; 10. Second water pump; 11. First water pump; 12. Sewage pipe; 13. Valve; 14. Ring block; 15. First gear; 16. Second gear; 17. Round tube; 18. Connecting plate; 19. Stirring blade; 20. Rotating shaft; 21. Chemical mixing chamber. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] like Figure 1-4As shown, the utility model provides a technical solution: an automatic rectifier cleaning machine for an electroplating line, comprising a rectifier body 1, a medicine barrel 2 is provided on the right side of the rectifier body 1, a clean water chamber 3 and a medicine mixing chamber 21 are respectively provided near the top and bottom of the medicine barrel 2, a partition 9 is provided between the clean water chamber 3 and the medicine mixing chamber 21, a water guide mechanism is provided on the right side of the partition 9, a water injection funnel and a medicine funnel are respectively fixedly connected to the top near the right side and the left wall near the bottom of the medicine barrel 2, a U-shaped tube 8 is provided on the left side of the medicine barrel 2, both ends of the U-shaped tube 8 pass through the side wall of the medicine barrel 2 and extend into the clean water chamber 3 and the medicine mixing chamber 21 respectively and are installed with a first water pump 11, the left wall of the U-shaped tube 8 is fixedly connected with a connecting pipe and is connected to the connecting pipe. The two ends of the rectifier body 1 are connected, and a one-way valve is installed near the top and bottom of the connecting pipe in the U-shaped tube 8. A sewage pipe 12 is fixedly connected to the front wall of the rectifier body 1 near the bottom, and a valve 13 is installed on the sewage pipe 12. The water guide mechanism includes a U-shaped conduit 4. The left end of the U-shaped conduit 4 passes through the right wall of the medicine barrel 2 near the top and extends into the clean water chamber 3, and a second water pump 10 is installed. The other end of the U-shaped conduit 4 is fixedly connected to the right wall of the medicine barrel 2. The bottom of the partition 9 is near the middle and is movably connected to the water guide plate 5 through a bearing. A water guide cavity is opened in the water guide plate 5 near the bottom, and an L-shaped water guide hole is opened at the top of the inner cavity of the water guide cavity. The L-shaped water guide hole is connected to the inside of the U-shaped conduit 4, and a number of evenly distributed arc-shaped water outlet holes are opened on the inner wall of the water guide cavity.

[0024] The clean water chamber 3 and the drug mixing chamber 21 are set up to store clean water and mixed drugs respectively. Through the cooperation between the first water pump 11, the U-shaped tube 8 and the connecting pipe and the two one-way valves, the cleaning agent and clean water can be introduced into the connecting pipe respectively. The cleaning effect is guaranteed by two separate cleanings.

[0025] like Figure 1-4As shown, the bottom of the medicine barrel 2 is fixedly connected to a drive motor 7 near the middle through a connecting rod. The drive motor 7 and the top of the output shaft of the drive motor 7 are fixedly connected to a rotating shaft 20. The top of the rotating shaft 20 is movably connected to the bottom of the medicine barrel 2 through a bearing, and extends through the inner ring of the bearing to the medicine mixing chamber 21, and is fixedly connected to a number of evenly distributed stirring blades 19. The rotating shaft 20 is movably connected to a ring block 14, and the top of the ring block 14 is fixedly connected to a number of evenly distributed rotating rods 6. The side wall of the rotating rod 6 is fixedly connected to a brush. A transmission mechanism is provided near the bottom of the ring block 14. The rotating shaft 20 is movably connected to the medicine barrel 2. A circular tube 17 is movably connected to the outside of the shaft 20 near the top through a bearing, and a number of evenly distributed connecting plates 18 are fixedly connected to the outer wall of the circular tube 17. The side wall of the other side of the connecting plate 18 is fixedly connected to the inner wall of the annular block 14 near the top. The transmission mechanism includes a first gear 15, and the bottom of the first gear 15 is movably connected to the bottom of the inner cavity of the medicine mixing chamber 21 through a rotating shaft and a bearing. A number of evenly distributed tooth blocks matching the first gear 15 are fixedly connected to the inner wall of the annular block 14 near the bottom. The side wall of the first gear 15 is meshed with a second gear 16, and the top of the rotating shaft 20 passes through the bottom of the second gear 16.

[0026] Through the mutual cooperation between the set drive motor 7, the rotating rod 6 and the stirring blade 19, the stirring blade 19 can be rotated to stir the material, thereby ensuring uniform mixing of the material. At the same time, through the mutual cooperation between the annular block 14 and the transmission mechanism, the annular block 14 can drive the rotating rod 6 to rotate, and the inside of the medicine mixing chamber 21 can be cleaned by a brush. Through the mutual cooperation between the second water pump 10 and the U-shaped conduit 4, clean water can be introduced into the water guide plate 5. Through the setting of the arc-shaped water outlet, the water guide plate 5 can form a backwash effect when discharging water, driving the water guide plate 5 to rotate, thereby cleaning the inner wall of the medicine mixing chamber 21.

[0027] Working principle: When using this technical solution, clean water is introduced into the clean water chamber 3, and the cleaning agent is introduced into the agent mixing chamber 21. The second water pump 10 is turned on to pour clean water into the agent mixing chamber 21 to dissolve the agent. The drive motor 7 is turned on to drive the rotating shaft 20 to rotate, and the stirring blade 19 is driven to rotate to stir the material. The first water pump 11 at the bottom is turned on to introduce the cleaning agent into the rectifier body 1 for cleaning. The first water pump 11 at the top is turned on to introduce clean water for cleaning again. The valve 13 is opened to discharge sewage. When cleaning the agent mixing chamber 21, the second water pump 10 is turned on to introduce clean water into the water guide plate 5. At this time, the water guide plate 5 is rotated by the recoil force at the water outlet, thereby flushing the inside of the agent mixing chamber 21. At the same time, the drive motor 7 is turned on to drive the rotating rod 6 and the brush to clean the inner wall through the transmission mechanism.

[0028] It should be noted that, in this document, the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate positions or location relationships based on the positions or location relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention; the terms "first", "second", and "third" are only used for descriptive purposes and should not be understood as indicating or implying relative importance. In addition, unless otherwise clearly specified and limited, the terms "fixed", "installed", "connected", and "connected" should be understood in a broad sense. For example, "installed" can be a fixed connection, a detachable connection, or an integral connection; "connected" can be a mechanical connection or an electrical connection; "connected" can be a direct connection, an indirect connection through an intermediate medium, or the internal communication of two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0029] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic rectifier and cleaning machine for electroplating lines, comprising a rectifier body (1), characterized in that: A medicine barrel (2) is provided on the right side of the rectifier body (1), and a clean water chamber (3) and a medicine mixing chamber (21) are provided near the top and bottom of the medicine barrel (2), respectively. A partition (9) is provided between the clean water chamber (3) and the medicine mixing chamber (21), and a water guide mechanism is provided on the right side of the partition (9). A water injection funnel and a medicine funnel are fixedly connected to the top of the medicine barrel (2) near the right side and the left wall near the bottom, respectively. A U-shaped tube (8) is provided on the left side of the medicine barrel (2). Both ends of the U-shaped tube (8) penetrate the side wall of the medicine barrel (2) and extend into the clean water chamber (3) and the medicine mixing chamber (21) respectively and are installed with a first water pump (11). The left wall of the U-shaped tube (8) is fixedly connected to a connecting tube and is in communication with the interior of the connecting tube. One-way valves are installed near the top and bottom of the connecting tube in the U-shaped tube (8). A sewage pipe (12) is fixedly connected to the front wall of the rectifier body (1) near the bottom, and a valve (13) is installed on the sewage pipe (12).

2. The automatic rectifying and cleaning machine for electroplating lines according to claim 1, characterized in that: The water guide mechanism comprises a U-shaped conduit (4), the left end of the U-shaped conduit (4) near the top passes through the right wall of the medicine barrel (2) and extends into the clean water chamber (3), and a second water pump (10) is installed thereon. The other end of the U-shaped conduit (4) is fixedly connected to the right wall of the medicine barrel (2). The bottom of the partition (9) near the middle is movably connected to a water guide plate (5) through a bearing. A water guide chamber is provided in the water guide plate (5) near the bottom. An L-shaped water guide hole is provided at the top of the inner cavity of the water guide chamber, and the L-shaped water guide hole is connected to the inside of the U-shaped conduit (4). A plurality of evenly distributed arc-shaped water outlet holes are provided on the inner wall of the water guide chamber.

3. The automatic rectifying and cleaning machine for electroplating lines according to claim 1, characterized in that: The bottom of the medicine barrel (2) is fixedly connected to a driving motor (7) near the middle through a connecting rod. The driving motor (7) and the top of the output shaft of the driving motor (7) are fixedly connected to a rotating shaft (20). The top of the rotating shaft (20) is movably connected to the bottom of the medicine barrel (2) through a bearing, and extends through the inner ring of the bearing to the medicine mixing chamber (21), and is fixedly connected to a plurality of evenly distributed stirring blades (19).

4. The automatic rectifying and cleaning machine for electroplating lines according to claim 3, characterized in that: An annular block (14) is movably connected to the rotating shaft (20), a plurality of evenly distributed rotating rods (6) are fixedly connected to the top of the annular block (14), a brush is fixedly connected to the side wall of the rotating rod (6), and a transmission mechanism is provided near the bottom of the annular block (14).

5. The automatic rectifying and cleaning machine for electroplating lines according to claim 4, characterized in that: The outer portion of the rotating shaft (20) near the top is movably connected to a circular tube (17) through a bearing, the outer wall of the circular tube (17) is fixedly connected to a plurality of evenly distributed connecting plates (18), and the other side wall of the connecting plate (18) is fixedly connected to the inner wall of the annular block (14) near the top.

6. The automatic rectifying and cleaning machine for electroplating lines according to claim 4, characterized in that: The transmission mechanism includes a first gear (15), the bottom of the first gear (15) is movably connected to the bottom of the inner cavity of the medicine mixing chamber (21) through a rotating shaft and a bearing, a plurality of evenly distributed tooth blocks matching the first gear (15) are fixedly connected to the inner wall of the annular block (14) near the bottom, the side wall of the first gear (15) is meshed with a second gear (16), and the top end of the rotating shaft (20) passes through the bottom of the second gear (16).