Preshaping device for heat exchange tube machining

By designing a pre-forming device for heat exchange tube processing and utilizing the cooperation of an upper pressure plate, a lower pressure plate and a double-headed screw, the problem of frequent replacement of bending parts in the prior art is solved, and flexible adjustment and rapid replacement of heat exchange tubes of different sizes are achieved, thus simplifying the operation process and improving processing efficiency.

CN223338127UActive Publication Date: 2025-09-16WUXI HONGCHENG METAL PIPE CO LTD
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Patent Information

Application Number
CN202422610824.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-29
Publication Date
2025-09-16
Estimated Expiration
2034-10-29

AI Technical Summary

Technical Problem

Existing heat exchange tube processing devices require frequent replacement of bending parts of different shapes and sizes, resulting in inconvenience in use and complex operation.

Method used

A pre-forming device for heat exchange tube processing was designed. The upper and lower pressure plates and double-headed screws cooperated to achieve the bending and shaping of heat exchange tubes of different sizes. The spring, insert rod and limit rod structure were used to realize the rapid replacement and adjustment of the bending component parameters.

Benefits of technology

It realizes flexible adjustment and quick replacement of heat exchange tubes of different sizes, simplifies the operation process, and improves processing efficiency and applicability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a pre-shaping device for heat exchange tube processing, which relates to the technical field of heat exchange tube processing devices and comprises an operation table, a driving component is mounted outside the operation table, a fixing disc is mounted above the driving component, a control component is mounted outside the driving component, and the control component is mounted above the fixing disc. A fixing frame is installed outside the control assembly, a limiting groove is formed in the fixing frame, a plurality of sets of fixing blocks are slidably connected to the inner wall of the limiting groove, an upper pressing plate and a lower pressing plate are fixedly installed on one side of each fixing block, and through cooperation of the upper pressing plate, the lower pressing plate and a double-thread screw, the upper pressing plate and the double-thread screw are fixed. The movable block can be controlled to slide in the limiting groove through the double-thread screw, the distance between the upper pressing plate and the lower pressing plate can be controlled, the included angle depth between the upper pressing plate and the lower pressing plate can be adjusted when the distance between the upper pressing plate and the lower pressing plate changes, adjustment of parameters of a bent part is achieved, and use is convenient.
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Description

Technical Field

[0001] The utility model relates to a pre-forming device for processing a heat exchange tube, in particular to a pre-forming device for processing a heat exchange tube, and belongs to the technical field of heat exchange tube processing devices. Background Art

[0002] Heat exchange tubes are a type of heat-conducting component and are mainly installed in heat exchangers. For example, heat exchange tubes are installed in air conditioners, refrigerators and other equipment. For example, the heat exchange copper tubes used can quickly transfer heat due to the high thermal conductivity of copper and are widely used in various industrial and civil fields.

[0003] When in use, the heat exchange tube is installed inside the heat exchanger. According to the different needs of different heat exchangers, heat exchange tubes of different shapes need to be installed. The shape of the heat exchange tube needs to be shaped and processed. For example, a bending machine is required to bend the material tube. When in use, a bending component that can move in a circular motion applies a thrust to the material tube, causing the tube to bend and deform in the required area, making it convenient to install the heat exchange tube inside a limited space. However, different heat exchangers may require heat exchange tubes of different thicknesses and diameters. Different bending components need to be replaced for different heat exchange tubes for bending and shaping. The need to replace the bending components is more troublesome to use. For this reason, we provide a pre-forming device for heat exchange tube processing to solve the above problems. Utility Model Content

[0004] In order to solve the above problems, the present invention provides a pre-forming device for processing heat exchange tubes to solve the above problems. The specific technical solution is as follows:

[0005] A pre-forming device for processing heat exchange tubes includes an operating table, a driving component is installed on the outside of the operating table, a fixed plate is installed above the driving component, a control component is installed on the outside of the driving component, a fixed frame is installed on the outside of the control component, a limiting groove is provided inside the fixed frame, the inner wall of the limiting groove is slidably connected to multiple groups of fixed blocks, one side of the multiple groups of fixed blocks is respectively fixedly installed with an upper pressure plate and a lower pressure plate, a fixing groove is provided inside the lower pressure plate, a double-headed screw is rotatably connected inside the limiting groove, and the outer surface of the double-headed screw is threadedly connected to multiple groups of moving blocks.

[0006] Preferably, a feeding assembly is installed on the upper surface of the operating table, and a fixing assembly is installed on the outside of the operating table, and the positions of the fixing assembly and the fixing plate correspond to each other.

[0007] Preferably, the outer surface of the upper pressing plate is slidably connected to the inside of the fixed groove, the outer surface of the moving block is slidably connected to the inner wall of the limiting groove, and one side of the moving block is slidably connected to one side of the fixed block.

[0008] Preferably, a control motor is fixedly mounted on the upper surface of the fixing frame, one end of the control motor is fixedly mounted to one end of a double-headed screw, and the multiple groups of moving blocks move in opposite directions under the control of the double-headed screw.

[0009] Preferably, a connecting block is fixedly installed on one side of the fixed block, the outer surface of the connecting block is slidably connected to the inside of the moving block, the inside of the moving block is slidably connected to an insertion rod, and the outer surface of the insertion rod is slidably connected to the inside of the connecting block.

[0010] Preferably, a spring is sleeved on the outside of the insertion rod, one end of the spring is fixedly installed on the inner wall of the moving block, one end of the spring is fixedly installed on a limiting rod, one end of the limiting rod is fixedly installed on one end of the insertion rod, the outer surface of the limiting rod is slidably connected to the inside of the moving block, and the outer surface of the limiting rod is slidably connected to the inner wall of the limiting groove.

[0011] Preferably, the fixing frame is provided with fixing holes inside, the fixing holes are provided in two groups and are symmetrically arranged, and the outer surface of the insertion rod is slidably connected to the inside of the fixing hole.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] 1. The pre-forming device for processing heat exchange tubes cooperates between the upper pressing plate, the lower pressing plate and the double-headed screw. When working, the double-headed screw can control the sliding of the moving block inside the limit groove, and the distance between the upper pressing plate and the lower pressing plate can be controlled. When the spacing between the upper pressing plate and the lower pressing plate changes, the angle depth between the two can be adjusted. The corresponding parameters can be adjusted when bending and shaping heat exchange copper tubes of different sizes. It is very convenient to use and there is no need to disassemble the entire bending component. The corresponding bending component parameters can be adjusted for heat exchange copper tubes with different bending requirements, thereby realizing the adjustment of the bending component parameters and facilitating use.

[0014] 2. The pre-forming device for processing the heat exchange tube uses components such as a spring, an insert rod and a limit rod. When the insert rod enters the interior of the connecting block, the connecting block can be fixed, and the upper pressure plate or the lower pressure plate can be fixed to the outside of the moving block. When the limit rod does not contact the interior of the fixing hole, the limit rod moves under the pressure of the inner wall of the limit groove and drives the insert rod to move. At this time, the insert rod automatically moves toward the interior of the connecting block. When the limit rod moves to the position of the fixing hole, the spring can push the limit rod into the interior of the fixing hole. At this time, the connecting block is out of contact with the insert rod, and the upper and lower pressure plates can be quickly replaced, which is convenient for maintenance. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the structure of the fixing frame components of the utility model;

[0017] Figure 3 This is a schematic diagram of the internal structure of the fixing frame of the utility model;

[0018] Figure 4 This is a schematic diagram of the internal structure of the moving block of the utility model.

[0019] Description of the drawings: 1. Operating table; 2. Driving assembly; 3. Fixed disk; 4. Control assembly; 5. Fixed frame; 6. Limiting groove; 7. Fixed block; 8. Upper pressure plate; 9. Lower pressure plate; 10. Fixed groove; 11. Double-headed screw; 12. Moving block; 13. Feeding assembly; 14. Fixed assembly; 15. Control motor; 16. Connecting block; 17. Insert rod; 18. Spring; 19. Limiting rod; 20. Fixing hole. DETAILED DESCRIPTION

[0020] The present invention will now be further described with reference to the accompanying drawings.

[0021] See also Figure 1 - Figure 4 , a pre-forming device for processing heat exchange tubes, including an operating table 1, a driving component 2 is installed on the outside of the operating table 1, a fixed disk 3 is installed above the driving component 2, and a rotating motor and other components are installed inside the driving component 2, which can control the fixed disk 3 and the fixed frame 5 to rotate, so as to facilitate the bending processing of the heat exchange copper tube, a feeding component 13 is installed on the upper surface of the operating table 1, a fixing component 14 is installed on the outside of the operating table 1, and the position of the fixing component 14 corresponds to the position of the fixed disk 3. The copper tube can be fed through the feeding component 13, and the upper pressing plate 8 and the lower pressing plate 9 with the same adjustment control are installed inside the fixing component 14. The outer side of the copper tube at the position of the fixed disk 3 can be pressed and fixed by the fixing component 14, so that the bending component can be conveniently bent and formed.

[0022] A control component 4 is installed on the outside of the driving component 2, and a fixed frame 5 is installed on the outside of the control component 4. The control component 4 includes components such as an electric push rod and a slide rail. When in use, it can control the movement of the fixed frame 5 and can control the fixed frame 5 to move to the position of the fixed disk 3 to clamp the outside of the copper tube.

[0023] A limiting groove 6 is provided inside the fixing frame 5, and the inner wall of the limiting groove 6 is slidably connected to multiple groups of fixing blocks 7. An upper pressure plate 8 and a lower pressure plate 9 are fixedly installed on one side of the multiple groups of fixing blocks 7. The outer sides of the upper pressure plate 8 and the lower pressure plate 9 can be limited by the multiple groups of fixing blocks 7. The lateral contact between the fixing blocks 7 and the limiting groove 6 can also increase the stability of the upper pressure plate 8 and the lower pressure plate 9 when resisting deflection. The upper pressure plate 8 and the lower pressure plate 9 are both wedge-shaped mechanisms, which are arranged diagonally. The position of the top angle of the two can be adjusted. By adjusting the depth of the angle between the two, the copper tubes of different diameters can be adapted for bending and shaping.

[0024] A fixing groove 10 is provided inside the lower pressing plate 9, and the outer surface of the upper pressing plate 8 is slidably connected to the inside of the fixing groove 10. When the upper pressing plate 8 moves downward, it can enter the inside of the fixing groove 10. At this time, the angle depth adjustment between the upper pressing plate 8 and the lower pressing plate 9 is more convenient, which is convenient for bending copper tubes of different diameters.

[0025] The internal rotation of the limit groove 6 is connected with a double-headed screw 11, and the upper surface of the fixed frame 5 is fixedly installed with a control motor 15. One end of the control motor 15 is fixedly installed with one end of the double-headed screw 11. The double-headed screw 11 can be controlled to rotate by controlling the motor 15. The outer surface of the double-headed screw 11 is threadedly connected to multiple groups of moving blocks 12. The outer surface of the moving block 12 is slidingly connected to the inner wall of the limit groove 6. One side of the moving block 12 is slidingly connected to one side of the fixed block 7. The multiple groups of moving blocks 12 move in the opposite direction under the control of the double-headed screw 11. By controlling the rotation of the double-headed screw 11, the moving block 12 can be driven to move inside the limit groove 6, and the position of the upper pressure plate 8 and the lower pressure plate 9 can be adjusted, which is very convenient to adjust.

[0026] A connecting block 16 is fixedly installed on one side of the fixed block 7. The outer surface of the connecting block 16 is slidably connected to the inside of the moving block 12. A mounting groove is provided inside the moving block 12. After the connecting block 16 is placed into the mounting groove, the connecting block 16 can be limited. The inside of the moving block 12 is slidably connected with an insertion rod 17. The outer surface of the insertion rod 17 is slidably connected to the inside of the connecting block 16. After the insertion rod 17 enters the inside of the connecting block 16, the position of the connecting block 16 can be limited, which can further fix the upper pressure plate 8 and the lower pressure plate 9. When the control insertion rod 17 is out of contact with the connecting block 16, the connecting block 16 can be removed. At this time, the upper pressure plate 8 and the lower pressure plate 9 can be quickly replaced.

[0027] The outside of the insertion rod 17 is covered with a spring 18, one end of the spring 18 is fixedly installed on the inner wall of the moving block 12, and one end of the spring 18 is fixedly installed with a limiting rod 19, one end of the limiting rod 19 is fixedly installed on one end of the insertion rod 17, the outer surface of the limiting rod 19 is slidingly connected to the inside of the moving block 12, and the outer surface of the limiting rod 19 is slidingly connected to the inner wall of the limiting groove 6. The spring 18 can control the limiting rod 19 to move to the outside of the moving block 12. When the outside of the limiting rod 19 is not squeezed, the insertion rod 17 can follow the limiting rod 19 to move to the outside of the moving block 12. At this time, the connecting block 16 can be removed. One end of the limiting rod 19 is a wedge-shaped structure, which can move toward the inside of the connecting block 16 when squeezed from above or below.

[0028] A fixing hole 20 is provided inside the fixing frame 5, and the fixing holes 20 are provided in two groups and are arranged symmetrically. The outer surface of the insertion rod 17 is slidably connected to the inside of the fixing hole 20. The moving position of the limit rod 19 can be controlled through the fixing hole 20. When the limit rod 19 enters the position of the fixing hole 20, the insertion rod 17 is disengaged from the connecting block 16. At this time, the upper pressure plate 8 and the lower pressure plate 9 can be quickly replaced. When the moving block 12 slides inside the limiting groove 6, the inclined surface of one end of the limiting rod 19 will be squeezed. At this time, the limiting rod 19 will enter the interior of the moving block 12 and drive the insertion rod 17 to move, which can automatically fix the connecting block 16, and is very convenient to use and replace.

[0029] The electrical equipment in this application is a common electrical equipment in the prior art. This application will not elaborate on its model or internal structure, and it can also be replaced by other power sources.

[0030] When the upper and lower pressure plates 8 and 9 are in the state of being pressed down, the upper and lower pressure plates 9 are pressed down, and the upper and lower pressure plates 8 are in the state of being pressed down, and the upper and lower pressure plates 9 are in the state of being pressed down, and the upper and lower pressure plates 8 and 9 are in the state of being pressed down, and the upper and lower pressure plates 9 are in the state of being pressed down, and the upper and lower pressure plates 8 and 9 are in the state of being pressed down, and the upper and lower pressure plates 9 are in the state of being pressed down, and the upper and lower pressure plates 8 and 9 are in the state of being pressed down, and the upper and lower pressure plates 9 are in the state of being pressed down, and the upper and lower pressure plates 8 and 9 are in the state of being pressed down, and the upper and lower pressure plates 8 and 9 are in the state of being pressed down, and the upper and lower pressure plates 9 are in the state of being pressed down, and the upper and lower pressure plates 8

[0031] The technical principles of the present invention have been described above with reference to specific embodiments. These descriptions are intended solely to illustrate the principles of the present invention and should not be construed in any way as limiting the scope of protection of the present invention. Based on the explanations herein, those skilled in the art will be able to devise other specific embodiments of the present invention without inventive effort, and such embodiments will fall within the scope of protection of the claims of the present invention.

Claims

1. A pre-forming device for processing heat exchange tubes, comprising an operating table (1), characterized in that: A driving component (2) is installed on the outside of the operating table (1), a fixed plate (3) is installed above the driving component (2), a control component (4) is installed on the outside of the driving component (2), a fixed frame (5) is installed on the outside of the control component (4), a limiting groove (6) is provided inside the fixed frame (5), the inner wall of the limiting groove (6) is slidably connected to multiple groups of fixed blocks (7), one side of the multiple groups of fixed blocks (7) is fixedly installed with an upper pressure plate (8) and a lower pressure plate (9), the lower pressure plate (9) is provided with a fixing groove (10), the inner surface of the limiting groove (6) is rotatably connected to a double-headed screw (11), and the outer surface of the double-headed screw (11) is threadedly connected to multiple groups of moving blocks (12).

2. A pre-forming device for processing heat exchange tubes according to claim 1, characterized in that: A feeding assembly (13) is installed on the upper surface of the operating table (1), and a fixing assembly (14) is installed on the outside of the operating table (1), wherein the positions of the fixing assembly (14) and the fixing plate (3) correspond to each other.

3. The preforming device for processing heat exchange tubes according to claim 1, characterized in that: The outer surface of the upper pressing plate (8) is slidably connected to the interior of the fixed groove (10), the outer surface of the moving block (12) is slidably connected to the inner wall of the limiting groove (6), and one side of the moving block (12) is slidably connected to one side of the fixed block (7).

4. The preforming device for processing heat exchange tubes according to claim 1, characterized in that: A control motor (15) is fixedly mounted on the upper surface of the fixing frame (5), one end of the control motor (15) is fixedly mounted to one end of the double-headed screw (11), and the plurality of groups of moving blocks (12) move in opposite directions under the control of the double-headed screw (11).

5. The preforming device for processing heat exchange tubes according to claim 1, characterized in that: A connecting block (16) is fixedly mounted on one side of the fixed block (7), the outer surface of the connecting block (16) is slidably connected to the interior of the moving block (12), the interior of the moving block (12) is slidably connected to an insertion rod (17), and the outer surface of the insertion rod (17) is slidably connected to the interior of the connecting block (16).

6. The pre-forming device for processing heat exchange tubes according to claim 5, characterized in that: The outer portion of the insertion rod (17) is covered with a spring (18), one end of the spring (18) is fixedly mounted on the inner wall of the moving block (12), one end of the spring (18) is fixedly mounted on a limiting rod (19), one end of the limiting rod (19) is fixedly mounted on one end of the insertion rod (17), the outer surface of the limiting rod (19) is slidably connected to the interior of the moving block (12), and the outer surface of the limiting rod (19) is slidably connected to the inner wall of the limiting groove (6).

7. The pre-forming device for processing heat exchange tubes according to claim 6, characterized in that: The fixing frame (5) is provided with fixing holes (20) in its interior. The fixing holes (20) are provided in two groups and are symmetrically arranged. The outer surface of the insertion rod (17) is slidably connected to the interior of the fixing holes (20).