Reinforcement cage welding device for cement telegraph pole machining

By designing a steel cage welding device consisting of a frame, a movable plate and an electric drive, the problems of complexity and high cost of existing equipment were solved, and efficient welding and convenient maintenance were achieved in small workshops.

CN223338739UActive Publication Date: 2025-09-16LIAONING XUTAI POLE TOWER MANUFACTURING CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422720386.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-08
Publication Date
2025-09-16
Estimated Expiration
2034-11-08

AI Technical Summary

Technical Problem

The existing cement pole processing steel cage welding equipment has a complex structure and high cost, making it inconvenient for small workshops to use and maintain.

Method used

A steel cage welding device is designed, which includes a frame, a movable plate, a fixed plate, a support plate, and rotatable positioning holes and through holes. It is driven by electric slide rails, gears and motors to achieve the fixing and welding of steel bars. It has a simple structure and is easy to maintain.

Benefits of technology

It achieves efficient welding of steel cages, is suitable for small workshop production, reduces equipment costs and simplifies the maintenance process.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223338739U_ABST
    Figure CN223338739U_ABST
Patent Text Reader

Abstract

The utility model is suitable for the technical field of telegraph pole machining, and provides a cement telegraph pole machining reinforcement cage welding device which comprises a rack, a movable plate is arranged on the rack in a sliding mode, a rotating ring is rotatably arranged in the movable plate, and a fixed plate is fixedly connected to the position, located on the rear side of the movable plate, of the rack. And a fixing ring is rotatably arranged in the fixing plate. According to the welding device for the reinforcement cage with the cement telegraph pole machining function, firstly, reinforcing steel bars are inserted into positioning holes in fixing rings, then through holes of supporting rings are inserted into the reinforcing steel bars, finally, the reinforcing steel bars are inserted into positioning holes in rotating rings, the reinforcing steel bars are fixed, and after fixing is completed, a welding hand and a supporting plate are moved to the rearmost side; and finally, the steel bars are welded by rotating a rotating ring, a fixing ring and a supporting ring, after welding is completed, the rotating ring and the supporting ring are separated from the welded steel bars, and the steel bar cage is taken out, so that the device is simple in structure, suitable for being used in small workshops and convenient to maintain.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of electric pole processing, in particular to a steel cage welding device for processing cement electric poles. Background Art

[0002] The technical principle of steel cage welding is mainly based on the principle of arc welding. During the welding process, an arc is formed between the welding rod and the workpiece. The high temperature of the arc melts the welding rod and the workpiece surface to form a molten pool. The molten welding rod core transitions to the molten pool in a droplet shape and fuses with the molten workpiece. After cooling and solidification, a weld is formed, thereby connecting the steel bars into one.

[0003] The existing cement pole processing steel cage welding usually requires the use of high-quality welding materials and advanced welding equipment to improve the quality and efficiency of welding. However, most of the existing welding equipment has a complex structure and high cost, which makes it inconvenient to maintain and is not suitable for small workshop production. Utility Model Content

[0004] The utility model provides a cement utility pole processing steel cage welding device, aiming to solve the problems that the welding equipment has a complex structure and a high cost of the equipment, which makes it inconvenient to repair and unsuitable for production and use in small workshops.

[0005] The utility model is implemented as follows: a cement electric pole processing steel cage welding device comprises a frame, a movable plate is slidably provided on the frame, a rotating ring is rotatably provided in the movable plate, a fixed plate is fixedly connected to the frame and located at the rear side of the movable plate, a fixing ring is rotatably provided in the fixed plate, a support plate is slidably provided on the frame and located between the movable plate and the fixed plate, a support ring is rotatably provided in the support plate, positioning holes for fixing steel bars are provided on the inner side surfaces of the rotating ring and the fixed ring, through holes adapted for steel bars are provided on the surface of the support ring, an accommodating ring is fixedly connected to the rear side of the support ring, a welding rod for binding steel bars is provided in the accommodating ring, and a welding rod for welding is slidably provided on the frame and located at the rear side of the accommodating ring.

[0006] Preferably, electric slide rails are provided on both sides of the top of the rack, and each surface of the electric slide rail is slidably provided with a first sliding block and a second sliding block, the first sliding block is located in front of the second sliding block, the bottom of the movable plate is fixedly connected to the surface of the first sliding block, and the bottom of the support plate is fixedly connected to the surface of the second sliding block.

[0007] Preferably, a first gear is fixedly connected to the surface of the rotating ring, a first motor is fixedly connected to one side of the bottom of the movable plate, the output shaft of the first motor is fixedly connected to a second gear meshing with the first gear, and a third gear meshing with the first gear is rotatably provided on the other side of the bottom of the movable plate.

[0008] Preferably, a guide ring is fixedly connected to the surface of the support ring, and guide rollers adapted to the guide ring are provided on both sides of the bottom of the support plate.

[0009] Preferably, a fourth gear is fixedly connected to the surface of the fixing ring, a second motor is fixedly connected to one side of the bottom of the fixing plate, the output shaft of the second motor is fixedly connected to a fifth gear meshing with the fourth gear, and a sixth gear meshing with the fourth gear is rotatably provided on the other side of the bottom of the fixing plate.

[0010] Preferably, a accommodating box is provided on one side of the frame along its length direction, a third motor is fixedly connected to the front side of the accommodating box, an output shaft of the third motor is fixedly connected to a screw rod, a threaded sleeve is threadedly connected to the surface of the screw rod, and the surface of the threaded sleeve is fixedly connected to the bottom of the welding hand.

[0011] Beneficial effects

[0012] Compared with the prior art, the beneficial effects of the present invention are as follows: the present invention is a cement electric pole processing steel cage welding device, first inserting the steel bar into the positioning hole in the fixed ring, then inserting the through hole of the support ring into the steel bar, and finally inserting the positioning hole in the rotating ring into the steel bar to fix the steel bar. After the fixation is completed, the welding hand and the support plate are moved to the rear side, and finally the steel bar is welded by rotating the rotating ring, the fixed ring and the support ring. After the welding is completed, the steel cage can be taken out by separating the rotating ring and the support ring from the welded steel bar. Therefore, the device has a simple structure and is suitable for use in small workshops and is easy to repair and process. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a side structural diagram of the utility model;

[0014] Figure 2 This is a schematic diagram of the top view structure of the present utility model;

[0015] Figure 3 This is a schematic diagram of the front structure of the movable ring in the utility model;

[0016] Figure 4 This is a schematic diagram of the front structure of the support plate in the utility model;

[0017] Figure 5 This is a schematic diagram of the front structure of the fixing ring in the present utility model.

[0018] In the figure: 1. Frame; 2. Movable plate; 3. Fixed plate; 4. Support plate; 5. Accommodating ring; 6. Welding rod; 7. Welding hand; 8. Rebar; 9. Electric slide rail; 10. First sliding block; 11. First gear; 12. Positioning hole; 13. First motor; 14. Second gear; 15. Through hole; 16. Guide ring; 17. Guide roller; 18. Third gear; 19. Second motor; 20. Fourth gear; 21. Fifth gear; 22. Second sliding block; 23. Rotating ring; 24. Fixed ring; 25. Support ring; 26. Sixth gear; 27. Third motor; 28. Screw; 29. ​​Threaded sleeve. DETAILED DESCRIPTION

[0019] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0020] See also Figure 1-5 The present invention provides a technical solution: a cement electric pole processing steel cage welding device, comprising a frame 1, a movable plate 2 is slidably provided on the frame 1, a rotating ring 23 is rotatably provided in the movable plate 2, a fixing plate 3 is fixedly connected to the frame 1 and located at the rear side of the movable plate 2, a fixing ring 24 is rotatably provided in the fixing plate 3, a supporting plate 4 is slidably provided on the frame 1 and located between the movable plate 2 and the fixing plate 3, a supporting ring 25 is rotatably provided in the supporting plate 4, and a positioning hole 12 is opened in the inner side of the rotating ring 23 and the fixing ring 24 for fixing the steel bar 8, a through hole 15 is opened on the surface of the supporting ring 25 and adapted for the steel bar 8, an accommodating ring 5 is fixedly connected to the rear side of the supporting ring 25, a welding rod 6 for binding the steel bar 8 is arranged in the said accommodating ring 5, and a welding hand 7 for welding the welding rod 6 is slidably provided on the frame 1 and located at the rear side of the accommodating ring 5

[0021] In this embodiment, during the welding process, the steel bars 8 are rotated by rotating the rotating ring 23, the fixed ring 24 and the support ring 25, so that the steel bars 8 on the rotating ring 23, the fixed ring 24 and the support ring 25 are welded to the welding rod 6.

[0022] The welding hand 7 is prior art and will not be described in detail here.

[0023] The distance moved by the welding hand 7 is consistent with the distance moved by the support plate 4, and they move synchronously.

[0024] When it is necessary to weld the steel bars 8, first move the movable plate 2 and the support plate 4 to the front side, and then insert the steel bars 8 into the positioning holes 12 of the fixing ring 24 in the fixing plate 3 on the rear side in turn. After the insertion is completed, drive the support plate 4 to support the through hole 15 of the support ring 25 and the inserted steel bars 8 to support the steel bars 8. Finally, drive the movable plate 2 to drive the positioning holes 12 on the rotating ring 23 to align with the steel bars 8, and then place the welding rod 6 in the accommodating ring 5 on the steel bars 8, and weld them with the welding hand 7. After the welding is completed, the movable plate 2 and the support plate 4 are separated from the steel bars 8 to form a steel bar 8 cage.

[0025] Furthermore, electric slide rails 9 are provided on both sides of the top of the rack 1, and a first sliding block 10 and a second sliding block 22 are slidably provided on the surface of each electric slide rail 9. The first sliding block 10 is located in front of the second sliding block 22, and the bottom of the movable plate 2 is fixedly connected to the surface of the first sliding block 10, and the bottom of the support plate 4 is fixedly connected to the surface of the second sliding block 22.

[0026] In this embodiment, when the steel bar 8 needs to be installed in the fixed ring 24, the electric slide rail 9 is started to drive the first sliding block 10 and the second sliding block 22 to move backward, thereby driving the movable plate 2 and the support plate 4 to move to the front side of the frame 1. Then, after the steel bar 8 is inserted into the fixed ring 24, the electric slide rail 9 is started to drive the first sliding block 10 and the second sliding block 22 to move forward, so that the second sliding block 22 drives the support plate 4 to move to the front side of the fixed ring 24, and the first sliding block 10 drives the movable plate 2 so that the steel bar 8 is inserted into the positioning hole 12 in the rotating ring 23.

[0027] Furthermore, the surface of the rotating ring 23 is fixedly connected to the first gear 11, the bottom side of the movable plate 2 is fixedly connected to the first motor 13, the output shaft of the first motor 13 is fixedly connected to the second gear 14 meshing with the first gear 11, and the other side of the bottom of the movable plate 2 is rotatably provided with a third gear 18 meshing with the first gear 11, the surface of the support ring 25 is fixedly connected to the guide ring 16, and guide rollers 17 adapted to the guide ring 16 are provided on both sides of the bottom of the support plate 4, the surface of the fixed ring 24 is fixedly connected to the fourth gear 20, the bottom side of the fixed plate 3 is fixedly connected to the second motor 19, the output shaft of the second motor 19 is fixedly connected to the fifth gear 21 meshing with the fourth gear 20, and the other side of the bottom of the fixed plate 3 is rotatably provided with a sixth gear 26 meshing with the fourth gear 20.

[0028] In this embodiment, the first motor 13 and the second motor 19 rotate synchronously and in the same direction.

[0029] When the first motor 13 is started, its output shaft drives the second gear 14 to rotate, and further drives the first gear 11 and the rotating ring 23 to rotate, thereby realizing the rotation operation of the steel bar 8.

[0030] The cooperation between the guide ring 16 and the guide roller 17 enables the support ring 25 to maintain a stable track when rotating or moving, thereby reducing friction and vibration and improving the accuracy and stability of welding.

[0031] When the first motor 13 is started, the second motor 19 is started synchronously, and its output shaft drives the fifth gear 21 to rotate, and then drives the fourth gear 20 and the fixing ring 24 to rotate, thereby realizing the rotation operation of the steel bar 8.

[0032] Furthermore, a accommodating box is provided on one side of the frame 1 along its length direction, and a third motor 27 is fixedly connected to the front side of the accommodating box, and the output shaft of the third motor 27 is fixedly connected to a screw rod 28, and a threaded sleeve 29 is threadedly connected to the surface of the screw rod 28, and the surface of the threaded sleeve 29 is fixedly connected to the bottom of the welding hand 7.

[0033] In this embodiment, the driving of the third motor 27 is synchronized with the driving of the electric slide rail 9, so that the welding hand 7 and the support plate 4 move in unison.

[0034] By starting the third motor 27 to drive the screw rod 28 to rotate, the threaded sleeve 29 is driven to slide along the length direction of the frame 1, thereby driving the welding hand 7 to move.

[0035] The working principle and usage process of the present invention: After the present invention is installed, first insert the steel bar 8 into the positioning hole 12 in the fixing ring 24, then insert the through hole 15 of the support ring 25 into the steel bar 8, and finally insert the positioning hole 12 in the rotating ring 23 into the steel bar 8 to fix the steel bar 8. After the fixation is completed, the welding hand 7 and the support plate 4 are moved to the rear side, and finally the steel bar 8 is welded by rotating the rotating ring 23, the fixing ring 24 and the support ring 25. After the welding is completed, the steel bar 8 cage can be taken out by separating the rotating ring 23 and the support ring 25 from the welded steel bar 8.

[0036] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A cement utility pole processing steel cage welding device, comprising a frame (1), characterized in that: A movable plate (2) is slidably provided on the frame (1), a rotating ring (23) is rotatably provided in the movable plate (2), a fixed plate (3) is fixedly connected to the frame (1) and located at the rear side of the movable plate (2), a fixed ring (24) is rotatably provided in the fixed plate (3), a support plate (4) is slidably provided on the frame (1) and located between the movable plate (2) and the fixed plate (3), a support ring (25) is rotatably provided in the support plate (4), The inner side surfaces of the rotating ring (23) and the fixed ring (24) are both provided with positioning holes (12) for fixing the steel bars (8); the surface of the support ring (25) is provided with a through hole (15) adapted to the steel bars (8); the rear side of the support ring (25) is fixedly connected with a receiving ring (5); a welding rod (6) for tying the steel bars (8) is arranged in the receiving ring (5); a welding hand (7) for welding the welding rod (6) is slidably arranged on the frame (1) and located at the rear side of the receiving ring (5).

2. A cement utility pole processing steel cage welding device as claimed in claim 1, characterized in that: Electric slide rails (9) are provided on both sides of the top of the frame (1), and a first sliding block (10) and a second sliding block (22) are slidably provided on the surface of each electric slide rail (9), the first sliding block (10) is located in front of the second sliding block (22), the bottom of the movable plate (2) is fixedly connected to the surface of the first sliding block (10), and the bottom of the support plate (4) is fixedly connected to the surface of the second sliding block (22).

3. A cement utility pole processing steel cage welding device as claimed in claim 1, characterized in that: A first gear (11) is fixedly connected to the surface of the rotating ring (23), a first motor (13) is fixedly connected to one side of the bottom of the movable plate (2), an output shaft of the first motor (13) is fixedly connected to a second gear (14) meshing with the first gear (11), and a third gear (18) meshing with the first gear (11) is rotatably provided on the other side of the bottom of the movable plate (2).

4. A cement utility pole processing steel cage welding device as claimed in claim 1, characterized in that: A guide ring (16) is fixedly connected to the surface of the support ring (25), and guide rollers (17) adapted to the guide ring (16) are provided on both sides of the bottom of the support plate (4).

5. The cement utility pole processing steel cage welding device according to claim 1, characterized in that: A fourth gear (20) is fixedly connected to the surface of the fixing ring (24), a second motor (19) is fixedly connected to one side of the bottom of the fixing plate (3), an output shaft of the second motor (19) is fixedly connected to a fifth gear (21) meshing with the fourth gear (20), and a sixth gear (26) meshing with the fourth gear (20) is rotatably provided on the other side of the bottom of the fixing plate (3).

6. A cement utility pole processing steel cage welding device as claimed in claim 1, characterized in that: A receiving box is provided on one side of the frame (1) along its length direction, a third motor (27) is fixedly connected to the front side of the receiving box, an output shaft of the third motor (27) is fixedly connected to a screw rod (28), a threaded sleeve (29) is threadedly connected to the surface of the screw rod (28), and a surface of the threaded sleeve (29) is fixedly connected to the bottom of the welding hand (7).