Stamping device for assembling bypass valve actuator

Abstract

The utility model provides a stamping device for assembling a bypass valve actuator, and belongs to the technical field of stamping equipment. The stamping device for assembling the bypass valve actuator comprises a supporting seat, a machine frame, a lower mounting seat, an upper mounting seat, a sliding block, a stamping mechanism, a displacement mechanism and a guide mechanism, the sliding block is arranged on the supporting seat in a sliding mode, the lower mounting seat is fixed to the upper surface of the sliding block, the machine frame is fixed to the upper surface of the supporting seat, and the displacement mechanism is fixed to the upper surface of the sliding block. According to the punching device for assembling the bypass valve actuator, the upper mounting base does not need to be manually operated, time and labor are saved, the punching efficiency is improved, and the punching device for assembling the bypass valve actuator is simple in structure, convenient to operate and high in practicability. And a displacement mechanism and a plurality of lower mounting seats are arranged, so that the upper shell and the lower shell can be continuously punched, the assembling efficiency of the bypass valve actuator is improved, and better use experience is brought to a user.

Description

Technical Field

[0001] The present application relates to the technical field of stamping equipment, and in particular to a stamping device for assembling a bypass valve actuator. Background Art

[0002] After searching, the Chinese patent number is CN202120952055.8, which discloses a high-strength and stable bypass valve actuator. The bypass valve actuator includes: a housing, a diaphragm, a linkage rod assembly, a spring and a spring seat. The housing is provided with an intake pipe and a linkage rod through hole. The diaphragm is arranged inside the housing and divides the inner cavity of the housing into a pressure chamber and a driven chamber. The intake pipe is connected to the pressure chamber, and the linkage rod is connected to the driven chamber through the hole. One end of the linkage rod assembly is arranged in the driven chamber and contacts the diaphragm, and the other end passes through the linkage rod through hole. The spring is sleeved on the linkage rod assembly, and one end thereof abuts on the spring seat, and the other end abuts on the linkage rod assembly. The bypass valve actuator also includes a pressure plate assembly, which includes a plate body and an actuator fixing part. The plate body is provided with a fixed connection hole, which cooperates with and is fixedly connected to the actuator fixing part. The housing is also provided with a fixing part through hole, and the actuator fixing part passes through the fixing part through hole and is fixed to the turbocharger.

[0003] At present, after the bypass valve actuator is assembled, it is necessary to use a stamping equipment to stamp and fix the upper shell and the lower shell of the shell together. The stamping method is often to place the assembled lower shell and the lower shell into the lower mounting seat, and then manually snap the upper mounting seat onto the lower mounting seat. After that, the stamping equipment performs the stamping work to fix the lower shell and the upper shell together. After that, the upper mounting seat is removed and the bypass valve actuator is taken out to complete the assembly. However, taking and placing the upper mounting seat is too time-consuming and labor-intensive, which reduces the assembly efficiency of the bypass valve actuator and brings a bad user experience. Utility Model Content

[0004] In order to make up for the above shortcomings, the present application provides a stamping device for assembling a bypass valve actuator, which aims to improve the current situation that after the bypass valve actuator is assembled, it is necessary to use stamping equipment to stamp and fix the upper shell and the lower shell of the shell together. The stamping method is often to place the assembled lower shell and the lower shell into the lower mounting seat, and then manually snap the upper mounting seat onto the lower mounting seat. After that, the stamping equipment performs the stamping work to fix the lower shell and the upper shell together, and then remove the upper mounting seat and take out the bypass valve actuator to complete the assembly. However, the removal and placement of the upper mounting seat is too time-consuming and labor-intensive, which reduces the assembly efficiency of the bypass valve actuator.

[0005] This application is implemented as follows:

[0006] The present application provides a punching device for assembling a bypass valve actuator, comprising a support seat, a frame, a lower mounting seat, an upper mounting seat, a slider, a punching mechanism, a displacement mechanism, and a guide mechanism, wherein the slider is slidably arranged on the support seat, the lower mounting seat is fixed to the upper surface of the slider, and the frame is fixed to the upper surface of the support seat;

[0007] The punching mechanism is mounted on the frame, and the punching mechanism is configured to punch the upper mounting seat;

[0008] The displacement mechanism is installed on the support seat and the slider, and the lower mounting seat is provided with multiple members, and the displacement mechanism is provided for adjusting the position of the lower mounting seat;

[0009] The guide mechanism is installed on the support seat and the upper mounting seat. The guide mechanism is used to guide the upper mounting seat to ensure that the lower mounting seat and the upper mounting seat can correspond to each other.

[0010] In one embodiment of the present application, a mounting hole is provided on the support seat, and the mounting hole is a square hole.

[0011] In one embodiment of the present application, the stamping mechanism includes a hydraulic cylinder and a stamping head, the hydraulic cylinder is fixed on the upper surface of the frame, and the end of the piston rod of the hydraulic cylinder is fixed on the upper surface of the stamping head.

[0012] In one embodiment of the present application, a button switch is further included, and the button switch is installed on the support base.

[0013] In one embodiment of the present application, the displacement mechanism includes a screw rod, a slide rod and a motor, one end of the screw rod is rotatably disposed in the support seat, and the slide rod is fixed in the support seat;

[0014] The motor is fixed on the outer wall of the support seat, the output shaft of the motor and the other end of the screw are fixed together, the slider is slidably sleeved on the slide rod, and the slider is also threadedly sleeved on the screw rod.

[0015] In one embodiment of the present application, the guide mechanism includes a T-shaped block, an L-shaped block, a spring and a guide rod, the T-shaped block is fixed on the upper surface of the support seat, and the T-shaped block slides through the L-shaped block;

[0016] One end of the spring is fixed on the T-shaped block, the other end of the spring is fixed on the lower surface of the L-shaped block, the lower end of the guide rod is fixed on the upper surface of the L-shaped block, the guide rod slides through the upper mounting seat, and the T-shaped block passes through the spring.

[0017] In one embodiment of the present application, a positioning rod is fixedly mounted on the upper surface of the lower mounting seat, a positioning groove is provided on the upper mounting seat, and the positioning rod and the positioning groove are arranged correspondingly.

[0018] In one embodiment of the present application, a sliding groove is provided on the support seat, and the sliding block is slidably arranged on the sliding groove.

[0019] The beneficial effect of the present application is that the present application obtains a stamping device for assembling a bypass valve actuator through the above-mentioned design, which does not require manual operation of the upper mounting seat, saving time and effort, and the arrangement of the displacement mechanism and multiple lower mounting seats can realize continuous stamping of the upper shell and the lower shell, thereby improving the assembly efficiency of the bypass valve actuator and bringing a better usage experience to users. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions of the implementation methods of the present application, the following is a brief introduction to the drawings required for use in the implementation methods. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying any creative work.

[0021] Figure 1 This is a schematic diagram of the three-dimensional structure of a punching device for assembling a bypass valve actuator provided in an embodiment of the present application;

[0022] Figure 2 A diagram showing the relationship between the rack and the push button switch provided in the embodiment of the present application;

[0023] Figure 3 A schematic diagram of the three-dimensional structure of the displacement mechanism provided in an embodiment of the present application;

[0024] Figure 4 A cross-sectional view of the upper mounting seat and L-shaped block provided in an embodiment of the present application.

[0025] In the figure: 110 - support base; 120 - mounting hole; 130 - frame; 140 - stamping mechanism; 141 - hydraulic cylinder; 142 - stamping head; 150 - push button switch; 160 - displacement mechanism; 161 - screw rod; 162 - slide rod; 163 - motor; 170 - lower mounting base; 180 - upper mounting base; 190 - guide mechanism; 1901 - T-block; 1902 - L-block; 1903 - spring; 1904 - guide rod; 191 - positioning rod; 192 - positioning groove; 193 - slider; 194 - slide groove. DETAILED DESCRIPTION

[0026] To make the purpose, technical solutions, and advantages of the embodiments of this application more clear, the technical solutions in the embodiments of this application will be clearly and completely described below in conjunction with the drawings in the embodiments of this application. Obviously, the described embodiments are part of the embodiments of this application, not all of the embodiments. Based on the embodiments of this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.

[0027] Example

[0028] See also Figure 1 - Figure 4 The present application provides a technical solution: a punching device for assembling a bypass valve actuator, comprising a support seat 110, a frame 130, a lower mounting seat 170, an upper mounting seat 180, a slider 193, a punching mechanism 140, a displacement mechanism 160, and a guide mechanism 190. The slider 193 is slidably arranged on the support seat 110, the lower mounting seat 170 is fixed on the upper surface of the slider 193, the frame 130 is fixed on the upper surface of the support seat 110, and a mounting hole 120 is opened on the support seat 110. The mounting hole 120 is a square hole. The setting of the mounting hole 120 facilitates the installation of the support seat 110. The push button switch 150 is also included. , the button switch 150 is installed on the support base 110. The setting of the button switch 150 is convenient for controlling the operation of the hydraulic cylinder 141 and the motor 163. A positioning rod 191 is fixedly installed on the upper surface of the lower mounting base 170, and a positioning groove 192 is provided on the upper mounting base 180. The positioning rod 191 and the positioning groove 192 are correspondingly arranged. The setting of the positioning rod 191 and the positioning groove 192 makes the lower mounting base 170 and the upper mounting base 180 more accurately engaged together. A sliding groove 194 is provided on the support base 110, and a slider 193 is slidably set on the sliding groove 194. The setting of the sliding groove 194 facilitates the movement of the slider 193 on the support base 110;

[0029] The punching mechanism 140 is mounted on the frame 130 and is used to punch the upper mounting seat 180. The punching mechanism 140 includes a hydraulic cylinder 141 and a punch head 142. The hydraulic cylinder 141 is fixed to the upper surface of the frame 130, and the end of the piston rod of the hydraulic cylinder 141 is fixed to the upper surface of the punch head 142.

[0030] The displacement mechanism 160 is mounted on the support base 110 and the slider 193. The lower mounting base 170 is provided with multiple displacement mechanisms 160. The displacement mechanism 160 is provided for adjusting the position of the lower mounting base 170. The displacement mechanism 160 includes a screw rod 161, a slide rod 162 and a motor 163. One end of the screw rod 161 is rotatably set in the support base 110, the slide rod 162 is fixed in the support base 110, the motor 163 is fixed to the outer wall of the support base 110, and the output shaft of the motor 163 and the other end of the screw rod 161 are fixed together. The slide rod 193 is slidably sleeved on the slide rod 162, and the slide rod 193 is also threadedly sleeved on the screw rod 161.

[0031] The guide mechanism 190 is installed on the support seat 110 and the upper mounting seat 180. The guide mechanism 190 is set to guide the upper mounting seat 180 to ensure that the lower mounting seat 170 and the upper mounting seat 180 can correspond together. The guide mechanism 190 includes a T-shaped block 1901, an L-shaped block 1902, a spring 1903 and a guide rod 1904. The T-shaped block 1901 is fixed on the upper surface of the support seat 110, and the T-shaped block 1901 slides through the L-shaped block 1902. One end of the spring 1903 is fixed on the T-shaped block 1901, and the other end of the spring 1903 is fixed on the lower surface of the L-shaped block 1902. The lower end of the guide rod 1904 is fixed on the upper surface of the L-shaped block 1902, and the guide rod 1904 slides through the upper mounting seat 180, and the T-shaped block 1901 penetrates the spring 1903.

[0032] Specifically, the working principle of the punching device for assembling the bypass valve actuator is as follows: when in use, the upper mounting seat 180 is sleeved on the guide rod 1904, and the assembled lower shell and upper shell are placed in the lower mounting seat 170, and then the motor 163 is operated, and the rotation of the output shaft of the motor 163 drives the screw rod 161 to rotate, and the slider 193 realizes lateral movement under the joint action of the screw rod 161 and the slide rod 162, and the motor 163 is controlled to operate to move the lower mounting seat 170 to the bottom of the upper mounting seat 180, so that the center line of the lower mounting seat 170 and the center line of the upper mounting seat 180 coincide with each other, and then the hydraulic cylinder 141 works to drive the punching head 142 to punch the upper mounting seat 180, so as to fix the upper shell and the lower shell together, and then the hydraulic cylinder The piston rod of 141 returns to its initial position, and the upper mounting seat 180 returns to its initial position under the reaction of the spring 1903. The motor 163 works to move the other lower mounting seats 170 to directly below the upper mounting seat 180. The upper shell and the lower shell are continued to be stamped and fixed according to the above steps. During the operation of the hydraulic cylinder 141, the stamped bypass valve actuator is taken out and the assembled lower shell and upper shell are added thereto. The stamping device for assembling the bypass valve actuator does not require manual operation of the upper mounting seat 180, which saves time and effort. The arrangement of the displacement mechanism 160 and multiple lower mounting seats 170 can realize continuous stamping of the upper shell and the lower shell, thereby improving the assembly efficiency of the bypass valve actuator and bringing a better user experience to the user.

[0033] It should be noted that the specific models and specifications of the hydraulic cylinder 141, the push button switch 150 and the motor 163 need to be selected and determined according to the actual specifications of the device. The specific selection calculation method adopts the existing technology in this field, so it will not be described in detail.

[0034] The power supply and principles of the hydraulic cylinder 141 , the push button switch 150 and the motor 163 are clear to those skilled in the art and will not be described in detail here.

[0035] The foregoing is merely an embodiment of the present application and is not intended to limit the scope of protection of the present application. Various modifications and variations are possible for those skilled in the art. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present application shall be included within the scope of protection of the present application. It should be noted that similar reference numerals and letters represent similar items in the following figures. Therefore, once an item is defined in one figure, it does not need to be further defined or explained in subsequent figures.

Claims

1. A punching device for assembling a bypass valve actuator, characterized in that: The invention comprises a support seat (110), a frame (130), a lower mounting seat (170), an upper mounting seat (180), a slider (193), a punching mechanism (140), a displacement mechanism (160) and a guide mechanism (190), wherein the slider (193) is slidably arranged on the support seat (110), the lower mounting seat (170) is fixed on the upper surface of the slider (193), and the frame (130) is fixed on the upper surface of the support seat (110); The punching mechanism (140) is installed on the frame (130), and the punching mechanism (140) is used to punch the upper mounting seat (180); The displacement mechanism (160) is installed on the support seat (110) and the slider (193), and a plurality of lower mounting seats (170) are provided. The displacement mechanism (160) is used to adjust the position of the lower mounting seat (170); The guide mechanism (190) is installed on the support seat (110) and the upper mounting seat (180). The guide mechanism (190) is used to guide the upper mounting seat (180) to ensure that the lower mounting seat (170) and the upper mounting seat (180) can correspond to each other.

2. A punching device for assembling a bypass valve actuator according to claim 1, characterized in that: The support seat (110) is provided with a mounting hole (120), and the mounting hole (120) is a square hole.

3. A punching device for assembling a bypass valve actuator according to claim 1, characterized in that: The punching mechanism (140) includes a hydraulic cylinder (141) and a punching head (142). The hydraulic cylinder (141) is fixed on the upper surface of the frame (130), and the end of the piston rod of the hydraulic cylinder (141) is fixed on the upper surface of the punching head (142).

4. A punching device for assembling a bypass valve actuator according to claim 1, characterized in that: It also includes a button switch (150), which is installed on the support base (110).

5. The punching device for assembling a bypass valve actuator according to claim 1, characterized in that: The displacement mechanism (160) comprises a screw rod (161), a slide rod (162) and a motor (163); one end of the screw rod (161) is rotatably disposed in the support seat (110); and the slide rod (162) is fixed in the support seat (110); The motor (163) is fixed on the outer wall of the support seat (110), the output shaft of the motor (163) and the other end of the screw rod (161) are fixed together, the slider (193) is slidably mounted on the slide rod (162), and the slider (193) is also threadedly mounted on the screw rod (161).

6. A punching device for assembling a bypass valve actuator according to claim 1, characterized in that: The guide mechanism (190) comprises a T-shaped block (1901), an L-shaped block (1902), a spring (1903) and a guide rod (1904); the T-shaped block (1901) is fixed on the upper surface of the support seat (110); and the T-shaped block (1901) slides through the L-shaped block (1902); One end of the spring (1903) is fixed on the T-shaped block (1901), and the other end of the spring (1903) is fixed on the lower surface of the L-shaped block (1902). The lower end of the guide rod (1904) is fixed on the upper surface of the L-shaped block (1902). The guide rod (1904) slides through the upper mounting seat (180), and the T-shaped block (1901) passes through the spring (1903).

7. A punching device for assembling a bypass valve actuator according to claim 1, characterized in that: A positioning rod (191) is fixedly mounted on the upper surface of the lower mounting seat (170), and a positioning groove (192) is provided on the upper mounting seat (180), wherein the positioning rod (191) and the positioning groove (192) are arranged correspondingly.

8. The punching device for assembling a bypass valve actuator according to claim 1, characterized in that: A sliding groove (194) is provided on the support seat (110), and the sliding block (193) is slidably arranged on the sliding groove (194).

Images