Rust removal equipment for hardware machining
By designing automated hardware rust removal equipment and using a motor-driven gear system and dust collection system, the problems of rust debris flying and manual operation affecting efficiency were solved, and efficient automated rust removal and rust debris collection were achieved.
Patent Information
- Application Number
- CN202422512846.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-17
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-10-17
AI Technical Summary
Existing hardware rust removal equipment has an impact on the environment and personnel when rust chips are scattered, and the hardware needs to be removed manually after rust removal is completed, which affects efficiency.
A rust removal device for hardware processing was designed, which includes a rust removal box, a clamping assembly, a movable plate, and a motor-driven gear system to realize the automatic replacement of hardware and rust chip collection. The motor drives the gear to rotate, and the rack moves the plate to automatically remove the rust-removed hardware and block the entry of un-rusted parts. The rust chips are collected in combination with a dust collection system.
It improves the automation efficiency of hardware rust removal, reduces the impact of rust chips on the environment, simplifies the operation process, and improves rust removal efficiency.
Smart Images
Figure CN223339120U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of hardware processing, in particular to rust removal equipment for hardware processing. Background Art
[0002] Hardware refers to traditional hardware products, also known as small hardware, which refers to the five metals of gold, silver, copper, iron and tin. After artificial processing, it can be made into works of art or metal devices such as knives and swords. Hardware in modern society is more extensive, such as hardware tools, hardware parts, daily hardware, construction hardware and security products.
[0003] At present, when rust removal is performed on hardware, rust chips will float into the air during the rust removal process, which will affect the surrounding environment and workers. In the existing technology, the hardware is placed in a box for rust removal, so that the rust chips cannot spread into the air. However, after each rust removal process is completed, the box needs to be manually opened to remove the rust-removed hardware and then replace the un-rusted hardware, which is too inconvenient and will affect the rust removal efficiency of the hardware.
[0004] Therefore, it is necessary to invent a kind of hardware processing rust removal equipment to solve the above problems. Utility Model Content
[0005] The purpose of the utility model is to provide a rust removal device for hardware processing to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a rust removal device for hardware processing, comprising a rust removal box, a rust removal assembly is provided on the top of the rust removal box, a partition is connected to the rust removal box, a movable plate is provided on the top of the partition, and a plurality of sealing plates are connected to the top of the movable plate, and movable openings corresponding to the sealing plates are provided on the left and right sides of the rust removal box, a clamping assembly is provided between two adjacent sealing plates, a mounting groove is provided on the front side of the movable plate, and a rack is connected in the mounting groove, the front side of the rust removal box is connected to a support plate, the top of the support plate is connected to a first motor, the output end of the first motor is connected to a gear, the front side of the rust removal box is provided with an opening corresponding to the gear, and the gear is meshed with the rack.
[0007] Preferably, the rust removal assembly includes an electric telescopic rod connected to the top of the rust removal box, the bottom of the electric telescopic rod is connected to a U-shaped frame, the top of the U-shaped frame is connected to a push plate, the top of the push plate is connected to a second motor, and the output end of the second motor passes through the push plate and is connected to the rust removal disk.
[0008] Preferably, a collecting box is provided at the bottom of the partition, a ventilation mesh is provided on the left side of the collecting box, a ventilation port is provided on the left side of the rust removal box, a removal port corresponding to the collecting box is provided on the right side of the rust removal box, a handle is connected to the right side of the collecting box, a fan is connected to the rear side of the rust removal box, an air inlet corresponding to the fan is provided on the rear sides of the rust removal box and the collecting box, a three-way pipe is connected to the top of the fan, and hoses are connected to the left and right ends of the three-way pipe, two dust hoods are connected to the top of the push plate, and the other end of the hose passes through the rust removal box and the push plate and is connected to the dust hood.
[0009] Preferably, the clamping assembly includes a placement block, the bottom of the placement block is connected to the top of the movable plate, a cavity is opened in the placement block, and a bidirectional threaded rod is connected to the cavity, the outer wall of the bidirectional threaded rod is connected to two threaded barrels, the tops of the two threaded barrels are connected to pull rods, the top of the placement block is opened with a strip opening corresponding to the pull rod, the top of the pull rod is connected to a splint, and the front and rear ends of the bidirectional threaded rod are connected to rotating blocks.
[0010] The technical effects and advantages of this utility model are:
[0011] By using the first motor to drive the gear to rotate, the gear moves the rack when rotating, and the rack pulls the moving plate. The moving plate pulls the two sets of clamping assemblies and multiple sealing plates on it, so that the hardware that has been derusted in the rust removal box is moved out, and the hardware that has not been derusted is moved into the rust removal box. When the moving plate is moved, there are always two sealing plates in the moving openings on the left and right sides of the rust removal box to seal the rust removal box, which can facilitate the direct removal of the hardware after the rust is removed, and allow the next hardware to enter the rust removal box, thereby improving the rust removal efficiency of the hardware. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0013] Figure 2 For this utility model Figure 1 A schematic diagram of the front structure of FIG.
[0014] Figure 3 For this utility model Figure 1 Schematic diagram of the rear structure;
[0015] Figure 4 This is a side sectional structural diagram of the placement block of the utility model;
[0016] Figure 5 For this utility model Figure 2 Schematic diagram of the enlarged structure of part A.
[0017] In the figure: 1. Rust removal box; 2. Rust removal assembly; 21. Electric telescopic rod; 22. U-shaped frame; 23. Push plate; 24. Second motor; 25. Rust removal tray; 3. Partition; 4. Moving plate; 5. Sealing plate; 6. Clamping assembly; 61. Placement block; 62. Bidirectional threaded rod; 63. Threaded cylinder; 64. Pull rod; 65. Clamp; 66. Rotating block; 7. Rack; 8. Support plate; 9. First motor; 10. Gear; 11. Collection box; 12. Ventilation mesh; 13. Handle; 14. Fan; 15. Tee pipe; 16. Hose; 17. Dust hood. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0019] The utility model provides Figure 1-5 The rust removal equipment shown in the figure for hardware processing includes a rust removal box 1, a rust removal component 2 is provided on the top of the rust removal box 1, a partition 3 is connected to the rust removal box 1, a movable plate 4 is provided on the top of the partition 3, and a plurality of sealing plates 5 are connected to the top of the movable plate 4. The left and right sides of the rust removal box 1 are provided with movable openings corresponding to the sealing plates 5, and a clamping component 6 is provided between two adjacent sealing plates 5. A mounting groove is provided on the front side of the movable plate 4, and a rack 7 is connected in the mounting groove. The front side of the rust removal box 1 is connected to a support plate 8, and the top of the support plate 8 is connected to a first motor 9. The output end of the first motor 9 is connected to a gear 10. The front side of the rust removal box 1 is provided with an opening corresponding to the gear 10, and the gear 10 is meshed with the rack 7. After the rust removal of the hardware in the rust removal box 1 is completed, the first motor 9 is used to drive the gear 10 to rotate. The gear 10 drives the rack 7 to move during rotation. The rack 7 pulls the movable plate 4. The movable plate 4 pulls the two sets of clamping assemblies 6 and multiple sealing plates 5 thereon to move the hardware that has been rusted out of the rust removal box 1 out of it, and the hardware that has not been rusted is moved into the rust removal box 1. When the movable plate 4 is moved, there are always two sealing plates 5 in the movable openings on the left and right sides of the rust removal box 1 to seal the rust removal box 1, which can facilitate the direct removal of the hardware after the rust removal is completed, and allow the next hardware to enter the rust removal box 1, thereby improving the rust removal efficiency of the hardware.
[0020] The rust removal assembly 2 includes an electric telescopic rod 21 connected to the top of the rust removal box 1, the bottom of the electric telescopic rod 21 is connected to a U-shaped frame 22, the top of the U-shaped frame 22 is connected to a pushing plate 23, the top of the pushing plate 23 is connected to a second motor 24, the output end of the second motor 24 passes through the pushing plate 23 and is connected to a rust removal disk 25, by using the electric telescopic rod 21 to push the U-shaped frame 22, the U-shaped frame 22 pushes the pushing plate 23, and the pushing plate 23 pushes the rust removal disk 25 to contact the hardware, and by using the second motor 24 to drive the rust removal disk 25 to rotate, the rust removal disk 25 can be used to remove rust from the hardware.
[0021] A collecting box 11 is provided at the bottom of the partition 3, a ventilation mesh plate 12 is provided on the left side of the collecting box 11, a ventilation port is provided on the left side of the rust removal box 1, a removal port corresponding to the collecting box 11 is provided on the right side of the rust removal box 1, a handle 13 is connected to the right side of the collecting box 11, a fan 14 is connected to the rear side of the rust removal box 1, an air inlet corresponding to the fan 14 is provided on the rear sides of the rust removal box 1 and the collecting box 11, a sealing gasket is provided at the air inlet of the rust removal box 1 and the collecting box 11, a tee pipe 15 is connected to the top of the fan 14, and a hose 16 is connected to the left and right ends of the tee pipe 15, pushing the plate 2 3 is connected to two dust hoods 17 on the top, and the other end of the hose 16 passes through the rust removal box 1 and the push plate 23 and is connected to the dust hood 17. The rust chips are absorbed by the fan 14 and sucked into the dust hood 17. Then, the rust chips enter the hose 16 through the dust hood 17 and enter the three-way pipe 15 through the hose 16. Then, the air enters the collection box 11 through the air inlets on the rust removal box 1 and the collection box 11. The air is discharged through the vents, while the rust chips remain in the collection box 11 due to the setting of the ventilation mesh plate 12. By pulling the handle 13, the collection box 11 can be taken out of the rust removal box 1.
[0022] The clamping assembly 6 includes a placement block 61, the bottom of the placement block 61 is connected to the top of the movable plate 4, a cavity is opened in the placement block 61, and a bidirectional threaded rod 62 is connected to the cavity, the outer wall of the bidirectional threaded rod 62 is connected to two threaded cylinders 63, the tops of the two threaded cylinders 63 are connected to a pull rod 64, the top of the placement block 61 is opened with a strip opening corresponding to the pull rod 64, the top of the pull rod 64 is connected to a splint 65, the front and rear ends of the bidirectional threaded rod 62 are connected to a rotating block 66, the hardware that needs to be rusted is placed between the two splints 65, by rotating the rotating block 66, the rotating block 66 drives the bidirectional threaded rod 62 to rotate, the bidirectional threaded rod 62 drives the two threaded cylinders 63 to move, the threaded cylinder 63 pulls the pull rod 64, so that the pull rod 64 slides in the strip opening, the pull rod 64 pulls the splint 65, and the two splints 65 can be used to clamp the hardware.
[0023] Working principle of this utility model:
[0024] The hardware that needs to be derusted is placed between the two clamping plates 65, and the rotating block 66 is rotated, and the rotating block 66 drives the two-way threaded rod 62 to rotate, and the two-way threaded rod 62 drives the two threaded cylinders 63 to move, and the threaded cylinder 63 pulls the pull rod 64, so that the pull rod 64 slides in the strip mouth, and the pull rod 64 pulls the clamping plate 65, and the two clamping plates 65 can be used to clamp the hardware, and the electric telescopic rod 21 is used to push the U-shaped frame 22, and the U-shaped frame 22 pushes the pushing plate 23, and the pushing plate 23 pushes the rust removal disk 25 to contact the hardware, and the second motor 24 is used to drive the rust removal disk 25 to rotate, and the rust removal disk 25 can be used to remove rust from the hardware. During the rust removal process, the fan 14 is used to absorb the rust chips, and the rust chips are sucked into the dust hood 17, and then enter the hose 16 through the dust hood 17, and are sucked into the hose 16 through the soft The pipe 16 enters the three-way pipe 15, and then enters the collection box 11 through the air inlets on the rust removal box 1 and the collection box 11. The air is discharged through the vents, while the rust chips remain in the collection box 11 due to the setting of the ventilation mesh plate 12. The collection box 11 can be taken out of the rust removal box 1 by pulling the handle 13. After the rust removal of the hardware in the rust removal box 1 is completed, the first motor 9 is used to drive the gear 10 to rotate. The gear 10 moves when rotating, and the rack 7 pulls the movable plate 4. The movable plate 4 pulls the two sets of clamping assemblies 6 and multiple sealing plates 5 thereon to move the hardware that has been rusted out of the rust removal box 1 out of it, and the hardware that has not been rusted is moved into the rust removal box 1. When the movable plate 4 is moved, there are always two sealing plates 5 in the movable openings on the left and right sides of the rust removal box 1 to seal the rust removal box 1.
[0025] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A rust removal device for hardware processing, comprising a rust removal box, a rust removal assembly being provided on the top of the rust removal box, characterized in that: A partition is connected to the rust removal box, a movable plate is provided on the top of the partition, and a plurality of sealing plates are connected to the top of the movable plate. Moving openings corresponding to the sealing plates are provided on the left and right sides of the rust removal box, and a clamping assembly is provided between two adjacent sealing plates. A mounting groove is provided on the front side of the movable plate, and a rack is connected in the mounting groove. The front side of the rust removal box is connected to a support plate, and the top of the support plate is connected to a first motor. The output end of the first motor is connected to a gear. The front side of the rust removal box is provided with an opening corresponding to the gear, and the gear is meshed with the rack.
2. The rust removal equipment for hardware processing according to claim 1, characterized in that: The rust removal assembly includes an electric telescopic rod connected to the top of the rust removal box, the bottom of the electric telescopic rod is connected to a U-shaped frame, the top of the U-shaped frame is connected to a push plate, the top of the push plate is connected to a second motor, and the output end of the second motor passes through the push plate and is connected to the rust removal disk.
3. The rust removal equipment for hardware processing according to claim 2, characterized in that: A collecting box is provided at the bottom of the partition, a ventilation mesh plate is provided on the left side of the collecting box, a ventilation port is provided on the left side of the rust removal box, a removal port corresponding to the collecting box is provided on the right side of the rust removal box, a handle is connected to the right side of the collecting box, a fan is connected to the rear side of the rust removal box, an air inlet corresponding to the fan is provided on the rear sides of the rust removal box and the collecting box, a three-way pipe is connected to the top of the fan, and hoses are connected to the left and right ends of the three-way pipe, two dust hoods are connected to the top of the push plate, and the other end of the hose passes through the rust removal box and the push plate and is connected to the dust hood.
4. The rust removal equipment for hardware processing according to claim 1, characterized in that: The clamping assembly includes a placement block, the bottom of which is connected to the top of the movable plate, a cavity is provided in the placement block, and a bidirectional threaded rod is connected to the cavity, the outer wall of the bidirectional threaded rod is connected to two threaded cylinders, the tops of the two threaded cylinders are connected to pull rods, the top of the placement block is provided with a strip opening corresponding to the pull rod, the top of the pull rod is connected to a splint, and the front and rear ends of the bidirectional threaded rod are connected to rotating blocks.