Jig for machining radar shell

By introducing an inclined plate and rotating disk structure into the radar casing processing jig, combined with a drive motor and screw system, the problem of cumbersome replacement of existing jigs is solved, and rapid adaptation and fixation of radar casings of different shapes are achieved, thereby improving production efficiency and quality consistency.

CN223339230UActive Publication Date: 2025-09-16SHANGHAI SHUNSHI MECHANICAL & ELECTRICAL EQUIP CO LTD
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Patent Information

Application Number
CN202422454818.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-10
Publication Date
2025-09-16
Estimated Expiration
2034-10-10

AI Technical Summary

Technical Problem

Existing radar casing processing jigs need to be frequently replaced when facing radar casings of different shapes, which makes the replacement process cumbersome and affects production efficiency and quality consistency.

Method used

A fixture consisting of a base, a clamping assembly, and an adjustment assembly was designed. By setting an inclined plate and a rotating disk on the top of the rotating base, combined with a tilting chuck and a connecting column, rapid adaptation and fixation of radar casings of different shapes can be achieved, and automatic adjustment is achieved using a drive motor and a screw system.

Benefits of technology

It achieves rapid adaptation and fixation of radar housings of different shapes, reduces fixture replacement time, and improves production efficiency and product quality consistency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of jigs, in particular to a jig for machining a radar shell, which comprises a base, a clamping component and an adjusting component, the clamping component comprises a rotating disc and rotating seats, the rotating seats are oppositely arranged at two ends of the adjusting component, an inclined plate is arranged at the top of each rotating seat, and the bottom surface of each rotating disc is attached to the corresponding inclined plate. Inclined chucks are distributed on the side, away from the inclined plate, of the rotating disc, mounting grooves are formed in the sides, away from the rotating disc, of the inclined chucks, connecting columns matched with the mounting grooves are detachably arranged in the mounting grooves, and positioning screw holes are distributed in the four corners of the face, away from the mounting grooves, of each connecting column; a worker can install jigs used for facing the radar shells of different shapes in the connecting columns on the inclined chucks, during replacement, only the rotating disc needs to be rotated for adjustment, and the function of adapting to the radar shells of different shapes can be achieved without disassembling the jigs.
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Description

Technical Field

[0001] The utility model relates to the technical field of jigs, in particular to a jig for processing radar shells. Background Art

[0002] The radar housing is the external structure that protects the sensitive electronic components and antenna system inside the radar. The design of this housing must not only ensure the normal operation of the radar, but also take into account environmental factors, electromagnetic compatibility (EMC), mechanical strength and other factors.

[0003] Jigs are widely used tools in the manufacturing industry, primarily in product assembly, testing, and processing to ensure precision and quality. Jigs can be divided into two categories: fixtures (used to secure workpieces) and gauges (used to measure workpieces). Jig usage and design vary across industries; well-designed jigs can significantly improve production efficiency, reduce human error, and ensure product quality and consistency. In modern automated production lines, jigs are often used in conjunction with robots or other automated equipment to achieve more efficient and precise production processes.

[0004] When clamping the radar casing, the existing radar casing processing jig needs to replace different jigs to achieve the effect of fixing and clamping the radar casing of different shapes because there are many types of radar casings with different shapes. However, the replacement process is relatively cumbersome and the original jig needs to be removed and the corresponding jig needs to be installed to complete the replacement. Therefore, in order to solve the above technical problems, the utility model proposes a jig for radar casing processing. Utility Model Content

[0005] The purpose of the utility model is achieved in the following way: A jig for processing a radar casing comprises a base, a clamping assembly and an adjusting assembly, the adjusting assembly is arranged below the base, the clamping assembly is arranged above the base and the clamping assembly is connected to the adjusting assembly, the clamping assembly comprises a rotating disk and a rotating seat, the rotating seats are relatively arranged at both ends of the adjusting assembly, the top of the rotating seat is inclined at 45° and is provided with an inclined plate, the bottom surface of the rotating disk is fitted with the inclined plate, and the rotating disk is rotatably connected to the inclined plate, an inclined chuck is distributed on the side of the rotating disk away from the inclined plate, and an installation groove is provided on the side of the inclined chuck away from the rotating disk, a connecting column matching the installing groove is detachably provided in the installing groove, and positioning screw holes are distributed on the four corners of the connecting column away from the installing groove.

[0006] In the above description, a further solution is provided, in which the adjustment assembly includes a first mounting plate, a second mounting plate and opposing screws, the first mounting plate and the second mounting plate are both installed below the base, a support block is provided between the first mounting plate and the second mounting plate, the top surface of the support block extends toward the direction of the base, the top surface of the support block is fixedly connected to the bottom surface of the base, and the bottom of the rotating seat is fixedly connected to the top surface of the first mounting plate and the top surface of the second mounting plate; the first mounting plate and the second mounting plate are used to drive the rotating seat to move, so as to achieve an adaptation effect to different shell sizes.

[0007] In the above description, a further solution is provided, in which limit blocks are provided on the bottom surfaces of the two ends of the base, and the limit blocks extend toward the first mounting plate and the second mounting plate. The opposing screws are rotatably arranged between the first mounting plate, the second mounting plate and the limit plates, and one end of the opposing screws is threadedly connected to the middle part of the first mounting plate, and the end of the opposing screws away from the first mounting plate is threadedly connected to the second mounting plate. A light rod position is provided in the middle part of the opposing screws, and the support block is connected to the light rod position; the opposing screws are used to drive the first mounting plate and the second mounting plate to move.

[0008] In the above description, a further solution is provided, in which guide rods are installed on both sides of the opposing screws, and both ends of the guide rods extend in the direction away from the support block. The two ends of the guide rods pass through the first mounting plate and the second mounting plate to be connected to the limit block, and a drive motor is provided at the end of the limit block away from the guide rod, and the drive rod of the drive motor passes through the limit block and is connected to the opposing screw.

[0009] In the above description, as a further solution, a avoidance groove is provided on the top surface of the base near the rotating seat, and the avoidance groove is extended toward the bottom surface of the base.

[0010] In the above description, a further solution is provided in which a locking bolt is provided on the side of the tilting plate away from the rotating disk, and a locking screw hole matching the locking bolt is distributed near the locking bolt on the rotating disk, and the locking bolt passes through the rotating disk and is threadedly connected to the locking screw hole; the locking bolt and the locking screw hole are used to provide a positioning effect during replacement.

[0011] Compared with the prior art, the beneficial effect of the present invention is that by providing an inclined plate at a 45° tilt on the top of the rotating seat, and distributing an inclined chuck on the side of the rotating disk away from the inclined plate, the staff can install a jig for facing radar housings of different shapes in the connecting column of the inclined chuck. When replacing, they only need to rotate the rotating disk for adjustment, and there is no need to remove the jig to achieve the function of adapting to radar housings of different shapes. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1This is a schematic diagram of the three-dimensional structure of a jig for machining a radar housing according to the present invention;

[0013] Figure 2 This is a schematic diagram of the three-dimensional structure of a jig for machining a radar housing from another perspective of the present invention;

[0014] Figure 3 This is a schematic diagram of the structure decomposition of a jig for machining a radar housing according to the present invention;

[0015] In the figure: 1-base, 2-rotating disk, 3-rotating seat, 4-tilt plate, 5-tilt chuck, 6-mounting slot;

[0016] 7-connecting column, 8-positioning screw hole, 9-first mounting plate, 10-second mounting plate, 11-opposing screw;

[0017] 12-support block, 13-limit block, 14-smooth rod position, 15-guide rod, 16-drive motor;

[0018] 17-avoidance groove, 18-locking bolt, 19-locking screw hole. DETAILED DESCRIPTION

[0019] The present invention will be described in further detail below with reference to the accompanying drawings and specific implementations.

[0020] For this example, please refer to Figure 1-Figure 3 , a specifically implemented jig for radar casing processing includes a base 1, a clamping assembly and an adjusting assembly, the adjusting assembly is arranged below the base 1, the clamping assembly is arranged above the base 1 and the clamping assembly is connected to the adjusting assembly, the clamping assembly includes a rotating disk 2 and a rotating seat 3, the rotating seat 3 is relatively arranged at both ends of the adjusting assembly, the top of the rotating seat 3 is inclined at 45° and is provided with an inclined plate 4, the bottom surface of the rotating disk 2 is fitted with the inclined plate 4, and the rotating disk 2 is rotatably connected to the inclined plate 4, an inclined chuck 5 is distributed on the side of the rotating disk 2 away from the inclined plate 4, and an installation groove 6 is opened on the side of the inclined chuck 5 away from the rotating disk 2, and a connecting column 7 matching the installing groove 6 is detachably provided in the installing groove 6, and positioning screw holes 8 are distributed on the four corners of the connecting column 7 away from the installing groove 6.

[0021] The adjusting assembly includes a first mounting plate 9, a second mounting plate 10 and opposing screws 11. The first mounting plate 9 and the second mounting plate 10 are both installed below the base 1. A support block 12 is provided between the first mounting plate 9 and the second mounting plate 10. The top surface of the support block 12 extends toward the base 1. The top surface of the support block 12 is fixedly connected to the bottom surface of the base 1, and the bottom of the rotating seat 3 is fixedly connected to the top surface of the first mounting plate 9 and the top surface of the second mounting plate 10.

[0022] The bottom surfaces of both ends of the base 1 are provided with limit blocks 13, which extend toward the first mounting plate 9 and the second mounting plate 10. The opposing screw 11 is rotatably arranged between the first mounting plate 9, the second mounting plate 10 and the limit plate. One end of the opposing screw 11 is threadedly connected to the middle of the first mounting plate 9, and the end of the opposing screw 11 away from the first mounting plate 9 is threadedly connected to the second mounting plate 10. A light rod position 14 is provided in the middle of the opposing screw 11, and the support block 12 is connected to the light rod position 14.

[0023] Guide rods 15 are installed on both sides of the opposing screw 11, and both ends of the guide rod 15 extend in the direction away from the support block 12. The two ends of the guide rod 15 pass through the first mounting plate 9 and the second mounting plate 10 to be connected with the limit block 13. The limit block 13 is provided with a drive motor 16 at one end away from the guide rod 15, and the drive rod of the drive motor 16 passes through the limit block 13 and is connected to the opposing screw 11.

[0024] An avoidance groove 17 is provided on the top surface of the base 1 near the rotating seat 3, and the avoidance groove 17 is extended toward the bottom surface of the base 1. A locking bolt 18 is provided on the side of the inclined plate 4 away from the rotating disk 2. The rotating disk 2 is provided with a locking screw hole 19 matching the locking bolt 18 near the locking bolt 18. The locking bolt 18 passes through the rotating disk 2 and is threadedly connected to the locking screw hole 19.

[0025] The working process of the present utility model is as follows: a jig for processing different metal shells is connected to the connecting column 7. After the connection, the metal shell is placed in the middle of the top surface of the base 1. According to the shape of the metal shell, the locking bolt 18 is loosened, the rotating disk 2 and the tilting chuck 5 are rotated, and the jig corresponding to the metal shell is rotated to the area close to the metal shell. The locking bolt 18 is tightened to fix the tilting chuck 5, and then the driving motor 16 is turned on. The driving motor 16 drives the opposing screw 11 to rotate. When the opposing screw 11 rotates, it drives the first mounting plate 9 and the second mounting plate 10 to move toward each other, thereby achieving the effect of clamping and fixing the metal shell.

[0026] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work shall fall within the scope of protection of the present invention.

[0027] In addition, in the description of the embodiments of the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to internal connections between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on the specific circumstances. In the description of the present invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating positions or positional relationships, are based on the positions or positional relationships shown in the accompanying drawings and are intended solely for the purpose of facilitating the description of the present invention and simplifying the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0028] Finally, it should be noted that the above embodiments are only specific implementation methods of the present invention, which are used to illustrate the technical solutions of the present invention, rather than to limit them. The protection scope of the present invention is not limited thereto. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that any person skilled in the art can modify or easily conceive of changes to the technical solutions described in the above embodiments within the technical scope disclosed by the present invention, or replace some of the technical features therein with equivalents. Such modifications, changes, or replacements do not deviate from the spirit and scope of the technical solutions of the embodiments of the present invention, and should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.

Claims

1. A jig for machining a radar housing, comprising a base, a clamping assembly, and an adjusting assembly, wherein the adjusting assembly is disposed below the base, the clamping assembly is disposed above the base, and the clamping assembly and the adjusting assembly are connected, characterized in that: The clamping assembly includes a rotating disk and a rotating seat. The rotating seats are relatively arranged at both ends of the adjusting assembly. The top of the rotating seat is inclined at 45° and is provided with an inclined plate. The bottom surface of the rotating disk is fitted with the inclined plate, and the rotating disk is rotatably connected to the inclined plate. An inclined chuck is distributed on the side of the rotating disk away from the inclined plate. A mounting groove is provided on the side of the inclined chuck away from the rotating disk. A connecting column matching the mounting groove is detachably provided in the mounting groove, and positioning screw holes are distributed on the four corners of the connecting column away from the mounting groove.

2. The jig for machining a radar housing according to claim 1, characterized in that: The adjusting assembly includes a first mounting plate, a second mounting plate and opposing screws. The first mounting plate and the second mounting plate are both installed below the base. A support block is provided between the first mounting plate and the second mounting plate. The top surface of the support block extends toward the base. The top surface of the support block is fixedly connected to the bottom surface of the base, and the bottom of the rotating seat is fixedly connected to the top surface of the first mounting plate and the top surface of the second mounting plate.

3. The jig for machining a radar housing according to claim 2, characterized in that: The bottom surfaces of the two ends of the base are provided with limit blocks, which extend toward the first mounting plate and the second mounting plate. The opposing screws are rotatably arranged between the first mounting plate, the second mounting plate and the limit plates. One end of the opposing screw is threadedly connected to the middle of the first mounting plate, and the end of the opposing screw away from the first mounting plate is threadedly connected to the second mounting plate. A light rod position is provided in the middle of the opposing screw, and the support block is connected to the light rod position.

4. The jig for machining a radar housing according to claim 3, characterized in that: Guide rods are installed on both sides of the opposing screw rods, and both ends of the guide rods extend in the direction away from the support block. The two ends of the guide rods pass through the first mounting plate and the second mounting plate to be connected with the limit block. A drive motor is provided at the end of the limit block away from the guide rod, and the drive rod of the drive motor passes through the limit block and is connected to the opposing screw rod.

5. The jig for machining a radar housing according to claim 1, characterized in that: An avoidance groove is provided on the top surface of the base near the rotating seat, and the avoidance groove is conductively extended toward the bottom surface of the base.

6. The jig for machining a radar housing according to claim 1, characterized in that: A locking bolt is provided on one side of the tilting plate away from the rotating disk, and a locking screw hole matching the locking bolt is distributed at a position of the rotating disk close to the locking bolt. The locking bolt passes through the rotating disk and is threadedly connected to the locking screw hole.