Drilling equipment for precision ceramic machining
By designing precision ceramic processing equipment, the problem of difficulty in controlling force and position in manual drilling is solved, stable clamping, efficient drilling and cleaning are achieved, ceramic damage and dust pollution are reduced, and work efficiency is improved.
Patent Information
- Application Number
- CN202423071501.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-12-12
AI Technical Summary
Existing ceramic drilling work requires manual operation, which makes it difficult to control the strength and position, easily damages the ceramic, has low work efficiency, and the dust generated during drilling affects the workers.
A precision ceramic processing equipment including a drilling device, a water sprinkling and cleaning device, a clamping device and a controller is designed. The ceramic is fixed by the clamping device, drilled by the drilling device, and cleaned by the water sprinkling and cleaning device to prevent ceramic damage and dust pollution.
It achieves stable clamping and efficient drilling of ceramics, reduces ceramic damage, reduces the impact of dust on workers, and improves work efficiency.
Smart Images
Figure CN223339730U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ceramic drilling processing, in particular to a drilling device for precision ceramic processing. Background Art
[0002] Precision ceramics offer high hardness, high strength, high-temperature resistance, corrosion resistance, and excellent insulation. For example, alumina ceramics are second only to diamond in hardness, and silicon carbide ceramics can maintain stable performance even in high-temperature environments. These properties have led to a wide range of applications for precision ceramics in electronics, aerospace, medicine, chemical engineering, and other fields.
[0003] Existing ceramic drilling requires manual labor or the use of a drilling machine. Manual drilling is difficult to control in terms of force and position, can easily damage the ceramic, and results in low efficiency and inconvenience. Furthermore, the dust generated during drilling can be a nuisance to workers. Therefore, a drilling machine for precision ceramic machining is highly desirable. Utility Model Content
[0004] The present invention aims to address the existing problem of drilling holes in ceramics, which requires manual labor or a drilling machine. Manual drilling is difficult to control in terms of force and position, can easily damage the ceramic, and results in low efficiency and inconvenience. Furthermore, the dust generated during drilling can affect the operator. Therefore, a drilling device for precision ceramic machining is proposed.
[0005] The technical solution adopted by the present invention to solve its technical problems is: a drilling device for precision ceramic processing, comprising: a drilling device, a water sprinkling and cleaning device, a clamping device, a controller, and a workbench. The drilling device is arranged on the workbench, and the drilling device is connected to the workbench. The water sprinkling and cleaning device is arranged on the drilling device, and the water sprinkling and cleaning device is connected to the drilling device. The clamping device is arranged on the workbench, and the clamping device is arranged below the drilling device, and the clamping device is connected to the workbench. The controller is arranged on the side of the workbench, and the controller is fixedly connected to the side of the workbench. The controller is electrically connected to the drilling device and the water sprinkling and cleaning device.
[0006] When it is necessary to drill a hole in the ceramic, the worker places the ceramic on the clamping device, then fixes the ceramic through the clamping device, and then turns on the drilling device and the water sprinkling cleaning device through the controller.
[0007] When the worker turns on the drilling device through the controller, the drilling device drills the ceramic until the drilling is completed.
[0008] When the staff turns on the water spray cleaning device through the controller, the water spray cleaning device cleans the ceramics until the drilling is completed.
[0009] Furthermore, the clamping device includes: four limit screws, four sliders, four connecting blocks, four connecting rods, four limit blocks, and a cross sliding opening. The cross sliding opening is arranged on the workbench and is connected vertically. The four sliders are arranged vertically, the four sliders are arranged inside the cross sliding opening, the four sliders are placed in the four directions of the cross sliding opening, and the four sliders are slidably connected to the cross sliding opening. The four limit screws are arranged vertically, the four limit screws are arranged inside the cross sliding opening, the nuts of the four limit screws are arranged below the workbench, and the width of the nuts of the four limit screws is greater than the width of the cross sliding opening. The four limit screws are respectively arranged directly below the four sliders, and the four limit screws are respectively threadedly connected to the four sliders. The four connecting blocks are respectively arranged directly above the four sliders, and the four connecting blocks are respectively fixedly connected to the four sliders. The four connecting rods are arranged horizontally, their directions parallel to the four directions of the cross sliding opening, the four connecting rods are arranged above the cross sliding opening, the four connecting rods are arranged inside the four connecting blocks, and the four connecting rods are fixedly connected to the four connecting blocks. Four limit blocks are arranged above the cross sliding opening, four limit blocks are arranged on the inner sides of the four connecting rods, and the four limit blocks are fixedly connected to the four connecting rods respectively.
[0010] When drilling ceramics, the worker places the ceramics between the four limit blocks. The worker then moves the four sliders on the cross-sliding opening, which in turn drives the four connecting rods, which in turn drive the four limit blocks until the four limit blocks secure the ceramics. The worker then tightens the four limit screws, which move upward until they contact the bottom of the workbench, thus completing the clamping of the ceramics.
[0011] Furthermore, the drilling device includes: two support plates, a mounting frame, an electric telescopic rod, a drill bit, and a motor. The two support plates are arranged vertically, the two support plates are symmetrically arranged above the workbench, the two support plates are arranged on the sides of the four connecting blocks, and the lower parts of the two support plates are fixedly connected to the upper surface of the workbench. The mounting frame is arranged horizontally, the mounting frame is arranged above the two support plates, and the mounting frame is fixedly connected to the upper parts of the two support plates. The electric telescopic rod is arranged vertically, the electric telescopic rod is arranged above the workbench, the electric telescopic rod is arranged below the mounting frame, the electric telescopic rod is arranged on the inner sides of the two support plates, the upper end of the electric telescopic rod is fixedly connected to the lower surface of the mounting frame, and the electric telescopic rod is electrically connected to the controller. The axis of the motor's rotating shaft is arranged vertically, the motor is arranged above the workbench, the motor is arranged directly below the electric telescopic rod, the motor is fixedly connected to the lower end of the electric telescopic rod, and the motor is electrically connected to the controller. The drill bit is arranged vertically, the axis of the drill bit's rotating shaft coincides with the axis of the motor's rotating shaft, the drill bit is arranged above the workbench, the drill bit is arranged below the motor, and the upper end of the drill bit is fixedly connected to the rotating shaft of the motor.
[0012] Then the staff turns on the motor through the controller, and the motor drives the drill bit to rotate. Then the staff turns on the electric telescopic rod and water pump through the controller.
[0013] When the staff turns on the electric telescopic rod through the controller, the electric telescopic rod extends and drives the motor to move downward, and the motor moves downward to drive the drill bit to move downward, and the drill bit moves downward to drill the ceramic until the hole is completed. Thus, the drilling of the ceramic is completed.
[0014] Furthermore, the water sprinkling and cleaning device includes: a water tank, a water pump, a hose, a nozzle, and a fixing. The water tank is arranged above the mounting frame, and the water tank is fixedly connected to the mounting frame. The water pump is arranged inside the water tank, and the water pump is fixedly connected to the inner bottom surface of the water tank. The water inlet of the water pump is connected to the inside of the water tank, and the water pump is electrically connected to the controller. The hose is arranged on the side of the water pump, the hose passes through the side of the water tank, the hose passes through the mounting frame, and the hose is connected to the water outlet of the water pump. The fixing is arranged on the side of the motor, the fixing is arranged above the workbench, the fixing is fixedly connected to the side of the motor, and the fixing is fixedly connected to the hose. The nozzle is arranged below the hose, the nozzle is arranged on the side of the drill bit, and the nozzle is connected to the hose.
[0015] When the staff turns on the water pump through the controller, the water pump draws water from the water tank into the hose, and then the water flows from the hose into the nozzle, and finally the nozzle sprays the water toward the drill hole. The sprayed water cleans the ceramics until the drilling is completed, thus completing the cleaning of the ceramics.
[0016] Furthermore, the system includes an error-touch switch, which is provided on the controller and electrically connected to the controller.
[0017] Prevent workers from being injured by accidental touch.
[0018] Furthermore, the four limit blocks are made of rubber.
[0019] Prevents scratches on ceramic surfaces.
[0020] Furthermore, a sealing design is made for the penetration portion between the hose and the water tank.
[0021] Prevent water leakage.
[0022] Beneficial effects of the utility model:
[0023] The utility model can firmly fix the ceramic by four limit blocks, then drill holes in the ceramic by a drill bit, and then clean the surface of the ceramic by a nozzle. At the same time, the nozzle can also effectively reduce dust generated during drilling, so as not to affect the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] The present invention will be further described in detail below with reference to the accompanying drawings and specific implementation methods.
[0025] Figure 1 It is a front sectional view of the utility model;
[0026] Figure 2 This is a top view of the clamping device in the present invention;
[0027] Explanation of the accompanying reference numerals: 1. Support plate; 2. Water tank; 3. Mounting bracket; 4. Controller; 5. Workbench; 6. Limit screw; 7. Slider; 8. Water pump; 9. Electric telescopic rod; 10. Hose; 11. Limit block; 12. Connecting rod; 13. Drill bit; 14. Nozzle; 15. Fixing part; 16. Motor; 17. Cross sliding port; 18. Connecting block. DETAILED DESCRIPTION
[0028] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0029] See also Figure 1 A drilling device for precision ceramic processing includes: a drilling device, a water sprinkling and cleaning device, a clamping device, a controller 4, and a workbench 5. The drilling device is arranged on the workbench 5 and is connected to the workbench 5. The water sprinkling and cleaning device is arranged on the drilling device and is connected to the drilling device. The clamping device is arranged on the workbench 5 and is arranged below the drilling device and is connected to the workbench 5. The controller 4 is arranged on the side of the workbench 5 and is fixedly connected to the side of the workbench 5. The controller 4 is electrically connected to the drilling device and the water sprinkling and cleaning device.
[0030] When it is necessary to drill a hole in the ceramic, the worker places the ceramic on the clamping device, then fixes the ceramic by the clamping device, and then turns on the drilling device and the water sprinkling cleaning device through the controller 4.
[0031] When the worker turns on the drilling device through the controller 4 , the drilling device drills the ceramic until the drilling is completed.
[0032] When the staff turns on the water sprinkling and cleaning device through the controller 4, the water sprinkling and cleaning device cleans the ceramics until the drilling is completed.
[0033] The clamping device includes: four limit screws 6, four sliders 7, four connecting blocks 18, four connecting rods 12, four limit blocks 11, and a cross sliding opening 17. The cross sliding opening 17 is arranged on the workbench 5, and the cross sliding opening 17 is connected from top to bottom. The four sliders 7 are arranged vertically, and the four sliders 7 are arranged on the inner side of the cross sliding opening 17. The four sliders 7 are respectively placed in the four directions of the cross sliding opening 17, and the four sliders 7 are slidably connected to the cross sliding opening 17. The four limit screws 6 are arranged vertically, and the four limit screws 6 are arranged on the inner side of the cross sliding opening 17. The nuts of the four limit screws 6 are arranged below the workbench 5, and the width of the nuts of the four limit screws 6 is greater than the width of the cross sliding opening 17. The four limit screws 6 are respectively arranged directly below the four sliders 7, and the four limit screws 6 are respectively threadedly connected to the four sliders 7. The four connecting blocks 18 are respectively arranged directly above the four sliders 7, and the four connecting blocks 18 are respectively fixedly connected to the four sliders 7. The four connecting rods 12 are arranged horizontally, with their directions parallel to the four directions of the cross sliding opening 17. The four connecting rods 12 are arranged above the cross sliding opening 17 and inside the four connecting blocks 18. The four connecting rods 12 are fixedly connected to the four connecting blocks 18. Four limiting blocks 11 are arranged above the cross sliding opening 17 and inside the four connecting rods 12. The four limiting blocks 11 are fixedly connected to the four connecting rods 12 respectively.
[0034] When drilling ceramics, the worker places the ceramics between the four limit blocks 11, then moves the four sliders 7 on the cross sliding opening 17. The movement of the four sliders 7 drives the four connecting rods 12 to move, and the movement of the four connecting rods 12 drives the four limit blocks 11 to move until the four limit blocks 11 fix the ceramics. Then the worker tightens the four limit screws 6, and the four limit screws 6 move upward until they contact the bottom of the workbench 5. This completes the clamping of the ceramics.
[0035] The drilling device includes: two support plates 1, a mounting frame 3, an electric telescopic rod 9, a drill bit 13, and a motor 16. The two support plates 1 are arranged vertically, and the two support plates 1 are symmetrically arranged above the workbench 5. The two support plates 1 are arranged on the sides of the four connecting blocks 18, and the lower parts of the two support plates 1 are fixedly connected to the upper surface of the workbench 5. The mounting frame 3 is arranged horizontally, and the mounting frame 3 is arranged above the two support plates 1, and the mounting frame 3 is fixedly connected to the upper parts of the two support plates 1. The electric telescopic rod 9 is arranged vertically, and the electric telescopic rod 9 is arranged above the workbench 5, and the electric telescopic rod 9 is arranged below the mounting frame 3. The electric telescopic rod 9 is arranged on the inner side of the two support plates 1, and the upper end of the electric telescopic rod 9 is fixedly connected to the lower surface of the mounting frame 3, and the electric telescopic rod 9 is electrically connected to the controller 4. The motor 16 is disposed vertically with its rotating shaft axis aligned. The motor 16 is disposed above the workbench 5 and directly below the electric telescopic rod 9. The motor 16 is fixedly connected to the lower end of the electric telescopic rod 9 and is electrically connected to the controller 4. The drill bit 13 is disposed vertically, with its rotating shaft axis aligned with that of the motor 16. The drill bit 13 is disposed above the workbench 5 and below the motor 16. The upper end of the drill bit 13 is fixedly connected to the rotating shaft of the motor 16.
[0036] Then the staff turns on the motor 16 through the controller 4 , and the motor 16 drives the drill bit 13 to rotate. Then the staff turns on the electric telescopic rod 9 and the water pump 8 through the controller 4 .
[0037] When the worker turns on the electric telescopic rod 9 through the controller 4, the electric telescopic rod 9 extends and drives the motor 16 to move downward, and the motor 16 moves downward and drives the drill bit 13 to move downward, and the drill bit 13 moves downward to drill the ceramic until the drilling is completed. Thus, the drilling of the ceramic is completed.
[0038] The water spray cleaning device includes a water tank 2, a water pump 8, a hose 10, a nozzle 14, and a fixture 15. The water tank 2 is positioned above the mounting frame 3 and is fixedly connected to the mounting frame 3. The water pump 8 is positioned within the water tank 2 and is fixedly connected to the inner bottom surface of the water tank 2. The water inlet of the water pump 8 communicates with the interior of the water tank 2 and is electrically connected to the controller 4. The hose 10 is positioned to the side of the water pump 8, extending through the side of the water tank 2 and the mounting frame 3, and communicating with the water outlet of the water pump 8. The fixture 15 is positioned to the side of the motor 16 and above the workbench 5. The fixture 15 is fixedly connected to the side of the motor 16 and to the hose 10. The nozzle 14 is positioned below the hose 10 and to the side of the drill bit 13, communicating with the hose 10.
[0039] When the operator turns on the water pump 8 through the controller 4, the water pump 8 pumps the water in the water tank 2 into the hose 10, and then the water flows from the hose 10 into the nozzle 14. Finally, the nozzle 14 sprays the water toward the drilled hole, and the sprayed water cleans the ceramic until the drilling is completed. Thus, the ceramic cleaning is completed.
[0040] The system includes an error-touch switch, which is disposed on the controller 4 and is electrically connected to the controller 4 .
[0041] Prevent workers from being injured by accidental touch.
[0042] The four limiting blocks 11 are made of rubber.
[0043] Prevents scratches on ceramic surfaces.
[0044] The penetration portion between the hose 10 and the water tank 2 is sealed.
[0045] Prevent water leakage.
[0046] The working principle of this utility model:
[0047] When drilling ceramics, the worker places the ceramics between the four limit blocks 11, then moves the four sliders 7 on the cross sliding opening 17. The movement of the four sliders 7 drives the four connecting rods 12 to move, and the movement of the four connecting rods 12 drives the four limit blocks 11 to move until the four limit blocks 11 fix the ceramics. Then the worker tightens the four limit screws 6, and the four limit screws 6 move upward until they contact the bottom of the workbench 5. This completes the clamping of the ceramics.
[0048] Then the staff turns on the motor 16 through the controller 4 , and the motor 16 drives the drill bit 13 to rotate. Then the staff turns on the electric telescopic rod 9 and the water pump 8 through the controller 4 .
[0049] When the worker turns on the electric telescopic rod 9 through the controller 4, the electric telescopic rod 9 extends and drives the motor 16 to move downward, and the motor 16 moves downward and drives the drill bit 13 to move downward, and the drill bit 13 moves downward to drill the ceramic until the drilling is completed. Thus, the drilling of the ceramic is completed.
[0050] When the operator turns on the water pump 8 through the controller 4, the water pump 8 pumps the water in the water tank 2 into the hose 10, and then the water flows from the hose 10 into the nozzle 14. Finally, the nozzle 14 sprays the water toward the drilled hole, and the sprayed water cleans the ceramic until the drilling is completed. Thus, the ceramic cleaning is completed.
[0051] The above embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, other embodiments obtained by technicians in this field without creative work are all within the scope of protection of the present invention.
Claims
1. A drilling device for precision ceramic processing, characterized in that: include: Drilling device, water spraying and cleaning device, clamping device, controller (4), workbench (5); The drilling device is arranged on the workbench (5), and the drilling device is connected to the workbench (5); The water sprinkling and cleaning device is arranged on the drilling device, and the water sprinkling and cleaning device is connected to the drilling device; The clamping device is arranged on the workbench (5), the clamping device is arranged below the drilling device, and the clamping device is connected to the workbench (5); The controller (4) is arranged on the side of the workbench (5), the controller (4) is fixedly connected to the side of the workbench (5), and the controller (4) is electrically connected to the drilling device and the water sprinkling and cleaning device.
2. A drilling device for precision ceramic processing according to claim 1, characterized in that: The clamping device comprises: four limit screws (6), four slide blocks (7), four connecting blocks (18), four connecting rods (12), four limit blocks (11), and a cross sliding opening (17); The cross sliding opening (17) is provided on the workbench (5), and the cross sliding opening (17) is communicated with each other from top to bottom; The four sliders (7) are arranged vertically, the four sliders (7) are arranged inside the cross sliding opening (17), the four sliders (7) are respectively placed in four directions of the cross sliding opening (17), and the four sliders (7) are slidably connected to the cross sliding opening (17); The four limiting screws (6) are arranged vertically, the four limiting screws (6) are arranged on the inner side of the cross sliding opening (17), the nuts of the four limiting screws (6) are arranged below the workbench (5), and the width of the nuts of the four limiting screws (6) is greater than the width of the cross sliding opening (17), the four limiting screws (6) are respectively arranged directly below the four sliding blocks (7), and the four limiting screws (6) are respectively threadedly connected to the four sliding blocks (7); The four connecting blocks (18) are respectively arranged directly above the four sliders (7), and the four connecting blocks (18) are respectively fixedly connected to the four sliders (7); The four connecting rods (12) are arranged transversely, and their directions are parallel to the four directions of the cross sliding opening (17). The four connecting rods (12) are arranged above the cross sliding opening (17). The four connecting rods (12) are arranged on the inner sides of the four connecting blocks (18). The four connecting rods (12) are fixedly connected to the four connecting blocks (18); The four limit blocks (11) are arranged above the cross sliding opening (17), the four limit blocks (11) are arranged on the inner sides of the four connecting rods (12), and the four limit blocks (11) are fixedly connected to the four connecting rods (12) respectively.
3. The drilling equipment for precision ceramic processing according to claim 2, characterized in that: The drilling device comprises: two support plates (1), a mounting frame (3), an electric telescopic rod (9), a drill bit (13), and a motor (16); The two support plates (1) are vertically arranged, the two support plates (1) are symmetrically arranged above the workbench (5), the two support plates (1) are arranged on the sides of the four connecting blocks (18), and the lower parts of the two support plates (1) are fixedly connected to the upper surface of the workbench (5); The mounting frame (3) is arranged horizontally, the mounting frame (3) is arranged above the two support plates (1), and the mounting frame (3) is fixedly connected to the upper parts of the two support plates (1); The electric telescopic rod (9) is arranged vertically, the electric telescopic rod (9) is arranged above the workbench (5), the electric telescopic rod (9) is arranged below the mounting frame (3), the electric telescopic rod (9) is arranged on the inner side of the two support plates (1), the upper end of the electric telescopic rod (9) is fixedly connected to the lower surface of the mounting frame (3), and the electric telescopic rod (9) is electrically connected to the controller (4); The axis of the rotating shaft of the motor (16) is arranged vertically, the motor (16) is arranged above the workbench (5), the motor (16) is arranged directly below the electric telescopic rod (9), the motor (16) is fixedly connected to the lower end of the electric telescopic rod (9), and the motor (16) is electrically connected to the controller (4); The drill bit (13) is arranged vertically, the axis of the rotating shaft of the drill bit (13) coincides with the axis of the rotating shaft of the motor (16), the drill bit (13) is arranged above the workbench (5), the drill bit (13) is arranged below the motor (16), and the upper end of the drill bit (13) is fixedly connected to the rotating shaft of the motor (16).
4. The drilling equipment for precision ceramic processing according to claim 3, characterized in that: The water spray cleaning device comprises: a water storage tank (2), a water pump (8), a hose (10), a spray head (14), and a fixing member (15); The water storage tank (2) is arranged above the mounting frame (3), and the water storage tank (2) is fixedly connected to the mounting frame (3); The water pump (8) is arranged inside the water storage tank (2), the water pump (8) is fixedly connected to the inner bottom surface of the water storage tank (2), the water inlet of the water pump (8) is communicated with the interior of the water storage tank (2), and the water pump (8) is electrically connected to the controller (4); The hose (10) is arranged on the side of the water pump (8), the hose (10) passes through the side of the water storage tank (2), the hose (10) passes through the mounting frame (3), and the hose (10) is connected to the water outlet of the water pump (8); The fixing member (15) is arranged on the side of the motor (16), the fixing member (15) is arranged above the workbench (5), the fixing member (15) is fixedly connected to the side of the motor (16), and the fixing member (15) is fixedly connected to the hose (10); The nozzle (14) is arranged below the hose (10), the nozzle (14) is arranged on the side of the drill bit (13), and the nozzle (14) is communicated with the hose (10).
5. The drilling equipment for precision ceramic processing according to claim 1, characterized in that: include: Accidental touch of the switch; The false touch switch is arranged on the controller (4), and the false touch switch is electrically connected to the controller (4).
6. The drilling equipment for precision ceramic processing according to claim 2, characterized in that: The four limiting blocks (11) are made of rubber.
7. The drilling equipment for precision ceramic processing according to claim 4, characterized in that: The penetration portion of the hose (10) and the water tank (2) is designed to be sealed.