Bonding machine for pearl wool board production
By designing a bonding machine for the production of pearl cotton boards with automatic alignment and bonding, the problem of high manpower consumption caused by manual alignment and stacking of pearl cotton boards in the existing technology is solved, automated production is achieved, and efficiency is improved.
Patent Information
- Application Number
- CN202422814853.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-11-19
AI Technical Summary
The existing bonding machines used in the production of pearl cotton boards require manual alignment and stacking of the pearl cotton boards, resulting in a large consumption of manpower.
A bonding machine consisting of a three-sided table, a placement slot, a lifting cylinder and an operating arm was designed. The pearl cotton board was automatically aligned through the placement slot, and the lifting cylinder and operating arm were used to automatically complete the bonding process.
The workload of manual alignment and stacking of pearl cotton boards is reduced, production efficiency is improved, and manpower consumption is reduced.
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Figure CN223340043U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bonding machines, in particular to a bonding machine for producing pearl cotton boards. Background Art
[0002] Pearl cotton board is a lightweight, soft material with cushioning properties. Made from polyethylene resin through a physical foaming process, it forms a closed-cell foam plastic and is widely used in packaging and protective applications. Pearl cotton board features lightweight, softness, excellent impact resistance, resistance to deformation, non-toxicity, odorlessness, and environmental friendliness. Available in a variety of colors, including white, red, and blue, with standard thicknesses of 0.3mm, 0.5mm, and 0.7mm, Pearl cotton board can be customized to meet customer needs.
[0003] Pearl cotton board is widely used in the packaging of high-end fragile gifts such as electronic appliances, instruments and meters, computers, audio equipment, medical equipment, industrial control chassis, hardware products, handicrafts, glass, ceramics, home appliances, spray coatings, furniture, alcohol, and resins. It can also be used in building waterproofing, carpet interlayers, sound insulation, and thermal insulation. The production of pearl cotton board requires bonding multiple pieces of pearl cotton board, which usually requires the use of a bonding machine. The pearl cotton board production bonding machine is a special equipment used to bond pearl cotton board to other materials. Through heating and pressurization, the pearl cotton board and other materials are firmly bonded together to meet the packaging and protection needs of different products.
[0004] Common bonding machines for pearl cotton board production require workers to align the two pearl cotton boards when bonding them together, and then place them on the bonding machine, suck up the upper pearl cotton board with a suction cup, and then move the upper pearl cotton board to a heater to heat it, and then move it back to its original position to bond the upper pearl cotton board to the lower pearl cotton board together. However, manually aligning and stacking the two pearl cotton boards requires workers to constantly carry out the loading and unloading process, which is relatively manpower-consuming. In view of this, the present application proposes a bonding machine for pearl cotton board production. Utility Model Content
[0005] In view of the deficiencies in the prior art, the utility model provides a bonding machine for the production of pearl cotton boards, which has the advantages of eliminating the need to align and stack two pearl cotton boards and reducing the process of loading and unloading materials. It solves the problem that the common bonding machine for the production of pearl cotton boards requires staff to align the two pearl cotton boards when bonding two pearl cotton boards together, and then place them on the bonding machine, suck up the upper pearl cotton board with a suction cup, and then move the upper pearl cotton board to a heater for heating, and then move it back to its original position, and bond the upper pearl cotton board to the lower pearl cotton board together. However, manually aligning and stacking the two pearl cotton boards requires staff to carry out the loading and unloading process all the time, which is more labor-intensive.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solution: a bonding machine for the production of pearl cotton boards, comprising a three-sided table, two placement slots being provided on the top of the three-sided table, the two placement slots being located on the left and right surfaces of the three-sided table, a lifting cylinder being fixedly installed on the bottom of the placement slot, a lifting base being fixedly installed on the movable end of the lifting cylinder, and the size of the placement slot being equal to the size of the pearl cotton board.
[0007] Furthermore, a heating platen is fixedly installed on the top of the three-sided table, and the heating platen is located on the middle table surface of the three-sided table. A heater is fixedly installed on the inner top wall of the three-sided table, and the heater is electrically connected to the heating platen.
[0008] Furthermore, an intermediate bottom plate is fixedly installed on the inner side wall of the three-sided table, and a support tube is fixedly installed on the top of the intermediate bottom plate.
[0009] Furthermore, a mounting plate is fixedly mounted on the top of the support tube, and a rotating cylinder is rotatably mounted on the top of the mounting plate.
[0010] Furthermore, a rotating motor is fixedly mounted on the bottom of the mounting plate, and an output shaft of the rotating motor is fixedly connected to the bottom of the rotating cylinder.
[0011] Furthermore, a supporting top plate is fixedly mounted on the movable end of the rotating cylinder, and a turntable is fixedly mounted on the top of the supporting top plate.
[0012] Furthermore, four operating arms are fixedly mounted on the side of the turntable, and a suction cup is fixedly mounted on one end of each of the four operating arms. The four operating arms are cross-shaped, and the four suction cups are located at four positions of the turntable.
[0013] Compared with the prior art, the present invention provides a bonding machine for producing pearl cotton boards, which has the following beneficial effects:
[0014] The bonding machine for producing pearl cotton boards places multiple pearl cotton boards in a placement slot on the top of a three-sided table. The placement slot is the same size as the pearl cotton boards. When placed in the placement slot, they are automatically aligned. At the same time, multiple pearl cotton boards are stacked together and lifted up one by one by a lifting cylinder for use, eliminating the need for workers to constantly load materials. This solves the problem of common bonding machines for producing pearl cotton boards. When bonding two pearl cotton boards together, workers need to align the two pearl cotton boards, then place them on the bonding machine, suck up the upper pearl cotton board with a suction cup, then move the upper pearl cotton board to a heater for heating, and then move it back to its original position to bond the upper pearl cotton board to the lower pearl cotton board. However, manually aligning and stacking the two pearl cotton boards requires workers to constantly carry out the loading and unloading process, which is more labor-intensive. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the structure of the utility model;
[0016] Figure 2 This is a side sectional schematic diagram of the structure of the utility model;
[0017] Figure 3 This is a top view of the operating arm of the utility model;
[0018] Figure 4 It is a three-dimensional schematic diagram of the three-sided table of the utility model.
[0019] In the figure: 1. Three-sided table; 2. Placement slot; 3. Lifting cylinder; 4. Lifting base plate; 5. Heating plate; 51. Heater; 6. Middle base plate; 7. Support tube; 8. Mounting plate; 9. Rotating cylinder; 10. Rotating motor; 11. Support top plate; 12. Turntable; 13. Operating arm; 14. Suction cup. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0021] Example 1: Please refer to Figures 1 to 4A bonding machine for producing pearl cotton boards comprises a three-sided table 1, with two placement slots 2 defined on the top. The two placement slots 2 are located on the left and right surfaces of the three-sided table 1. A lifting cylinder 3 is fixedly mounted at the bottom of the placement slots 2, and a lifting base plate 4 is fixedly mounted at the movable end of the lifting cylinder 3. The size of the placement slots 2 is equal to the size of the pearl cotton boards. Multiple pearl cotton boards are placed in the placement slots 2. Due to the constraints of the placement slots 2, the multiple pearl cotton boards are automatically lifted up one at a time by the lifting cylinder 3, eliminating the need for workers to constantly load the materials.
[0022] Among them, a heating platen 5 is fixedly installed on the top of the three-sided table 1, and the heating platen 5 is located on the middle table surface of the three-sided table 1. A heater 51 is fixedly installed on the inner top wall of the three-sided table 1, and the heater 51 is electrically connected to the heating platen 5. The pearl cotton board is in contact with the heating platen 5 to heat the pearl cotton board, making it easier to stick the pearl cotton board to another pearl cotton board.
[0023] At the same time, an intermediate bottom plate 6 is fixedly installed on the inner side wall of the three-sided table 1, and a support tube 7 is fixedly installed on the top of the intermediate bottom plate 6.
[0024] Among them, a mounting plate 8 is fixedly installed on the top of the support tube 7, and a rotating cylinder 9 is rotatably installed on the top of the mounting plate 8.
[0025] Secondly, a rotating motor 10 is fixedly mounted on the bottom of the mounting plate 8, and an output shaft of the rotating motor 10 is fixedly connected to the bottom of the rotating cylinder 9. The rotating motor 10 drives the rotating cylinder 9 to rotate.
[0026] Example 2: Please refer to Figures 1 to 4 On the basis of the first embodiment, a supporting top plate 11 is fixedly mounted on the movable end of the rotating cylinder 9 , and a turntable 12 is fixedly mounted on the top of the supporting top plate 11 .
[0027] Four operating arms 13 are fixedly mounted on the side of the turntable 12, each with a suction cup 14 fixed at one end. The four operating arms 13 are cross-shaped, and the four suction cups 14 are located at four positions on the turntable 12. The rotating cylinder 9 rotates, driving the support top plate 11 to rotate, driving the turntable 12 to rotate, and driving the four operating arms 13 to shift positions. The rotating cylinder 9 drives the suction cups 14 down, sucking up the EPE sheet in the placement slot 2 on one side. It is then rotated to the heating platen 5 to heat, and then rotated to the placement slot 2 on the other side to contact the EPE sheet therein, bonding the two EPE sheets together. The bonded EPE sheets are then rotated to an empty space and placed down.
[0028] When this embodiment is in use, multiple pearl cotton boards are placed in the placement groove 2. Due to the limitation of the placement groove 2, the multiple pearl cotton boards are automatically lifted. At the same time, the lifting cylinder 3 lifts the pearl cotton boards one at a time, eliminating the need for staff to continuously load materials. The pearl cotton boards are automatically bonded together through four interchangeable operating arms 13.
[0029] The electrical components mentioned in this article are all electrically connected to the main controller and the power supply. The main controller can be a conventional known device that controls a computer, etc., and the existing public power connection technology is not described in detail in this article.
[0030] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.
[0031] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A bonding machine for producing pearl cotton boards, comprising a three-sided table (1), characterized in that: Two placement slots (2) are provided on the top of the three-sided table (1), and the two placement slots (2) are located on the left and right surfaces of the three-sided table (1). A lifting cylinder (3) is fixedly installed at the bottom of the placement slot (2), and a lifting bottom plate (4) is fixedly installed at the movable end of the lifting cylinder (3). The size of the placement slot (2) is equal to that of the pearl cotton board.
2. The bonding machine for producing pearl cotton board according to claim 1, characterized in that: A heating platen (5) is fixedly installed on the top of the three-sided table (1), and the heating platen (5) is located on the middle table surface of the three-sided table (1). A heater (51) is fixedly installed on the inner top wall of the three-sided table (1), and the heater (51) is electrically connected to the heating platen (5).
3. The bonding machine for producing pearl cotton board according to claim 1, characterized in that: An intermediate bottom plate (6) is fixedly mounted on the inner side wall of the three-sided platform (1), and a support tube (7) is fixedly mounted on the top of the intermediate bottom plate (6).
4. The bonding machine for producing pearl cotton board according to claim 3, characterized in that: A mounting plate (8) is fixedly mounted on the top of the support tube (7), and a rotating cylinder (9) is rotatably mounted on the top of the mounting plate (8).
5. The bonding machine for producing pearl cotton board according to claim 4, characterized in that: A rotating motor (10) is fixedly mounted on the bottom of the mounting plate (8), and an output shaft of the rotating motor (10) is fixedly connected to the bottom of the rotating cylinder (9).
6. The bonding machine for producing pearl cotton board according to claim 5, characterized in that: A supporting top plate (11) is fixedly mounted on the movable end of the rotating cylinder (9), and a rotating disk (12) is fixedly mounted on the top of the supporting top plate (11).
7. The bonding machine for producing pearl cotton board according to claim 6, characterized in that: Four operating arms (13) are fixedly mounted on the side of the turntable (12), one end of each of the four operating arms (13) is fixedly mounted with a suction cup (14), the four operating arms (13) are cross-shaped, and the four suction cups (14) are located at four positions of the turntable (12).