Efficient automatic capping machine
By designing an efficient automatic capping machine and utilizing the rotation of a turntable to achieve efficient pressing of components, the problem of low capping efficiency in existing equipment has been solved, significantly improving production efficiency.
Patent Information
- Application Number
- CN202422950624.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-11-29
AI Technical Summary
In existing automated production equipment, the automatic capping efficiency of sensor probes is low, usually only 30 to 40 can be produced per minute, which limits production efficiency.
An efficient automatic capping machine structure is adopted, which includes a first feeding device, a second feeding device, a first turntable, a second turntable, a driving device and a pressing device. The turntable rotates to make the upper and lower stations overlap, thereby achieving efficient pressing of components.
The efficiency of component pressing is greatly improved, and the pressing task can be completed more efficiently.
Smart Images

Figure CN223341638U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of automation equipment, in particular to a high-efficiency automatic capping machine. Background Art
[0002] Some sensor probes (such as infrared sensor probes, etc.) usually include a shell and an outer cover. In existing automated production equipment, materials are provided through a vibration disk, a turntable is used as a workbench, and two sets of material transfer modules (such as the cooperation of a two-dimensional motion platform and a clamping cylinder) are used to transfer the outer cover and the shell to the turntable. Specifically, one set of material transfer modules first transfers the shell to the turntable. When the turntable drives the shell to rotate close to the vibration disk used to provide the outer cover, the other set of material transfer modules is used to transfer the outer cover to the top of the shell and press it onto the shell. Equipment with this structure requires the material transfer module to continuously move back and forth between the vibration disk and the turntable. Usually, only thirty or forty pieces can be produced per minute, which greatly limits production efficiency. Therefore, there is an urgent need for an efficient automatic capping machine to solve the above problems. Utility Model Content
[0003] The utility model aims to solve at least one of the technical problems in the prior art. To this end, the utility model proposes a high-efficiency automatic capping machine.
[0004] An embodiment of the present invention solves the technical problem by adopting a technical solution: a high-efficiency automatic capping machine, comprising a first feeding device, a second feeding device, a first turntable, a second turntable, a driving device and a pressing device;
[0005] The first loading device is used to provide a first component;
[0006] The second loading device is used to provide a second component;
[0007] The first turntable is connected to the first loading device and has a plurality of first workstations for receiving the first component spaced apart thereon; the second turntable is connected to the second loading device and has a plurality of second workstations for receiving the second component spaced apart thereon;
[0008] The driving device is connected to the first turntable and the second turntable, and is used to drive the first turntable and the second turntable to rotate so that at least one first workstation and at least one second workstation overlap each other at least at a time;
[0009] The pressing device is located on the peripheral side of the first rotating disk and / or the second rotating disk, and is used to press the first component and the second component into one.
[0010] As one of the preferred embodiments of the present invention, the first feeding device includes a first vibrating plate, a first feeding chute, a first metering component and a first detection component;
[0011] The first vibration plate is used to provide the first component;
[0012] The feeding end of the first feeding chute is connected to the first vibrating plate, and the discharging end of the first feeding chute is connected to the first turntable, so that the first component enters the first workstation through the first feeding chute;
[0013] The first metering assembly is provided at the feeding end of the first feeding chute and is used to measure the quantity of the first component;
[0014] The first detection component is arranged at the discharge end of the first feed chute, and is used to detect whether there is a first component on the first workstation connected to the discharge end of the first feed chute.
[0015] As one of the preferred embodiments of the present invention, the second feeding device includes a second vibrating plate, a second feeding chute, a second metering component and a second detection component;
[0016] The second vibration plate is used to provide the second component;
[0017] The feeding end of the second feeding chute is connected to the second vibrating plate, and the discharging end of the second feeding chute is connected to the second turntable, so that the second component enters the second workstation through the second feeding chute;
[0018] The second metering assembly is provided at the feeding end of the second feeding chute, and is used to measure the quantity of the second component;
[0019] The second detection component is arranged at the discharge end of the second feed chute, and is used to detect whether there is a second component on the second workstation connected to the discharge end of the second feed chute.
[0020] As one of the preferred embodiments of the present invention, the first turntable is located above the second turntable and their longitudinal projections at least partially overlap.
[0021] As one of the preferred embodiments of the present invention, a high-efficiency automatic capping machine also includes a first limit stop and a second limit stop. The first limit stop is arranged on the circumferential side of the first turntable and one end extends to the first loading device, and the other end extends to cross the overlapping area between the first turntable and the second turntable; the second limit stop is arranged on the circumferential side of the second turntable and one end extends to the second loading device, and the other end extends to cross the overlapping area between the first turntable and the second turntable.
[0022] As one of the preferred embodiments of the present invention, the pressing device includes a first cylinder arranged above the overlapping area between the first turntable and the second turntable and a second cylinder arranged below the overlapping area between the first turntable and the second turntable.
[0023] As one of the preferred embodiments of the present invention, the outer edge of the first turntable is recessed inwardly with a plurality of first grooves to form a first workstation, and the outer edge of the second turntable is recessed inwardly with a plurality of second grooves to form a second workstation.
[0024] As one of the preferred embodiments of the present invention, a high-efficiency automatic capping machine further includes a material discharge slide docked at the circumference of the first turntable or the second turntable for receiving the first component and the second component that have been pressed together.
[0025] The beneficial effects of the utility model are as follows: a high-efficiency automatic capping machine comprises a first loading device, a second loading device, a first turntable, a second turntable, a driving device and a pressing device; the first loading device is used to provide a first component; the second loading device is used to provide a second component; the first turntable is docked with the first loading device and has a plurality of first workstations for receiving the first component arranged thereon at intervals, and the second turntable is docked with the second loading device and has a plurality of second workstations for receiving the second component arranged thereon at intervals; the driving device is connected with the first turntable and the second turntable, and is used to drive the first turntable and the second turntable to rotate so that at least one first workstation and at least one second workstation overlap up and down at at least one moment; the pressing device is located on the circumference of the first turntable and / or the second turntable, and is used to press the first component and the second component into one; through the above structure, the first component and the second component can be transferred from the loading device to the pressing device for pressing in the form of rotation of the turntable, which greatly improves the pressing efficiency and has very good practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] The above and / or additional aspects and advantages of the present invention will become apparent and readily understood from the description of the embodiments in conjunction with the following drawings, in which:
[0027] Figure 1 It is a first structural schematic diagram of a high-efficiency automatic capping machine;
[0028] Figure 2 This is a second structural schematic diagram of a high-efficiency automatic capping machine. DETAILED DESCRIPTION
[0029] This section will describe in detail the specific embodiments of the present invention. The preferred embodiments of the present invention are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and overall technical solution of the present invention, but it cannot be understood as a limitation on the scope of protection of the present invention.
[0030] In the description of this utility model, "above," "below," and "within" are understood to be exclusive of the number indicated, while "above," "below," and "within" are understood to be inclusive of the number indicated. The use of "first" and "second" is solely for the purpose of distinguishing technical features and is not to be construed as indicating or implying relative importance, or implicitly specifying the number or order of the technical features indicated.
[0031] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.
[0032] In this utility model, unless otherwise expressly defined, terms such as "disposed," "installed," and "connected" should be interpreted broadly. For example, they may refer to direct connection or indirect connection through an intermediate medium; fixed connection or detachable connection or integral molding; mechanical connection; internal communication between two components or interaction between two components. Those skilled in the art can reasonably determine the specific meanings of these terms in this utility model based on the specific content of the technical solution.
[0033] Reference Figures 1 to 2 , an efficient automatic capping machine, comprising a first feeding device 10, a second feeding device 20, a first turntable 30, a second turntable 40, a driving device 50 and a pressing device 60;
[0034] The first loading device 10 is used to provide a first component 71;
[0035] The second loading device 20 is used to provide the second component 72;
[0036] The first turntable 30 is connected to the first loading device 10 and has a plurality of first stations for receiving the first component 71 spaced apart thereon. The second turntable 40 is connected to the second loading device 20 and has a plurality of second stations for receiving the second component 72 spaced apart thereon.
[0037] The driving device 50 is connected to the first turntable 30 and the second turntable 40, and is used to drive the first turntable 30 and the second turntable 40 to rotate so that at least one first workstation and at least one second workstation overlap vertically at at least one moment;
[0038] The pressing device 60 is located on the peripheral side of the first rotating disk 30 and / or the second rotating disk 40 and is used to press the first component 71 and the second component 72 into one body.
[0039] 1) In the present invention, the first component 71 and the second component 72 are respectively provided by the first loading device 10 and the second loading device 20. In some embodiments, the first loading device 10 includes a first vibration disk 11, a first feeding chute 12, a first metering component 13 and a first detection component 14; the first vibration disk 11 is used to provide the first component 71; the feeding end of the first feeding chute 12 is connected to the first vibration disk 11, and the discharging end of the first feeding chute 12 is connected to the first turntable 30, so that the first component 71 enters the first workstation through the first feeding chute 12; the first metering component 13 is arranged at the feeding end of the first feeding chute 12, for measuring the number of the first components 71; the first detection component 14 is arranged at the discharging end of the first feeding chute 12, for detecting whether there is a first component 71 on the first workstation connected to the discharging end of the first feeding chute 12.
[0040] The second loading device 20 includes a second vibration disk 21, a second feed chute 22, a second metering component 23 and a second detection component 24; the second vibration disk 21 is used to provide the second component 72; the feed end of the second feed chute 22 is connected to the second vibration disk 21, and the discharge end of the second feed chute 22 is connected to the second turntable 40, so that the second component 72 enters the second workstation through the second feed chute 22; the second metering component 23 is arranged at the feed end of the second feed chute 22, for measuring the number of second components 72; the second detection component 24 is arranged at the discharge end of the second feed chute 22, for detecting whether there is a second component 72 on the second workstation connected to the discharge end of the second feed chute 22.
[0041] Specifically, the first component 71 provided by the first vibration disk 11 enters the first feed chute 12, and the first metering component 13 first measures the quantity of the first component 71, and then enters the first workstation on the first turntable 30 connected to the discharge end of the first feed chute 12 through the discharge end of the first feed chute 12, wherein the discharge end of the first feed chute 12 is also provided with a first detection component 14 to detect whether there is a first component 71 on the first workstation, which is convenient for the subsequent process to make judgments; it should be noted that the working principle of the second loading device 20 is the same, which will not be repeated here.
[0042] 2) In some embodiments, the first turntable 30 is located above the second turntable 40 and the longitudinal projections of the two are at least partially overlapped; at the same time, the driving device 50 drives the first turntable 30 to rotate counterclockwise and drives the second turntable 40 to rotate clockwise, so that the first station on the first turntable 30 and the second station on the second turntable 40 are coaxial in the overlapping area, that is, the first component 71 on the first station and the second component 72 on the second station are coaxial in the overlapping area, which facilitates the pressing device 60 to press the two together; in other embodiments, the outer edge of the first turntable 30 is recessed inward with a plurality of first grooves 31 to form a first station, and the outer edge of the second turntable 40 is recessed inward with a plurality of second grooves 41 to form a second station.
[0043] 3) In some embodiments, the pressing device 60 includes a first cylinder 61 arranged above the overlapping area between the first turntable 30 and the second turntable 40, and a second cylinder 62 arranged below the overlapping area between the first turntable 30 and the second turntable 40; when the first component 71 and the second component 72 are coaxial in the overlapping area, the second cylinder 62 is first started, so that the output shaft of the second cylinder 62 at least partially closes the lower end opening of the second workstation to prevent the second component 72 from falling, and then the first cylinder 61 is started, so that the output shaft of the first cylinder 61 pushes the first component 71 close to the second component 72 until the two are pressed together; at this time, the first component 71 and the second component 72 are located together on the second workstation, and then driven by the second turntable 40 to continue to rotate.
[0044] 4) In some embodiments, a high-efficiency automatic capping machine further includes a first limit stop 81 and a second limit stop 82, wherein the first limit stop 81 is arranged on the circumferential side of the first turntable 30 and one end extends to the first loading device 10, and the other end extends to cross the overlapping area between the first turntable 30 and the second turntable 40; the second limit stop 82 is arranged on the circumferential side of the second turntable 40 and one end extends to the second loading device 20, and the other end extends to cross the overlapping area between the first turntable 30 and the second turntable 40; by setting the first limit stop 81 and the second limit stop 82, the first component 71 and the second component 72 are restricted from detaching from the first turntable 30 and the second turntable 40, so as to smoothly enter the overlapping area.
[0045] 5) In some embodiments, a high-efficiency automatic capping machine further includes a discharge chute 90 docked to the circumference of the first turntable 30 or the second turntable 40, for receiving the first component 71 and the second component 72 that have been pressed together; the first component 71 and the second component 72 that have been pressed together continue to rotate driven by the second turntable 40 until they pass through the discharge chute 90 and are sent out along the discharge chute 90 to complete the discharge.
[0046] 6) The advantage of the present invention is that the above structure can transfer the first component and the second component from the loading device to the pressing device for pressing by rotating the turntable, which greatly improves the pressing efficiency and has very good practicality.
[0047] Of course, the present invention is not limited to the above-mentioned embodiments. Those skilled in the art may make equivalent modifications or substitutions without violating the spirit of the present invention. These equivalent modifications and substitutions are all included in the scope defined by the claims of this application.
Claims
1. A high-efficiency automatic capping machine, characterized by: It comprises a first loading device (10), a second loading device (20), a first turntable (30), a second turntable (40), a driving device (50) and a pressing device (60); The first loading device (10) is used to provide a first component (71); The second loading device (20) is used to provide a second component (72); The first turntable (30) is docked with the first loading device (10) and has a plurality of first workstations for receiving the first component (71) arranged thereon at intervals; the second turntable (40) is docked with the second loading device (20) and has a plurality of second workstations for receiving the second component (72) arranged thereon at intervals; The driving device (50) is connected to the first turntable (30) and the second turntable (40), and is used to drive the first turntable (30) and the second turntable (40) to rotate so that at least one of the first workstations and at least one of the second workstations overlap vertically at at least one moment; The pressing device (60) is located on the peripheral side of the first rotating disk (30) and / or the second rotating disk (40), and is used to press the first component (71) and the second component (72) into one body.
2. The high-efficiency automatic capping machine according to claim 1, characterized in that: The first feeding device (10) comprises a first vibrating plate (11), a first feeding chute (12), a first metering component (13) and a first detection component (14); The first vibration plate (11) is used to provide a first component (71); The feeding end of the first feeding chute (12) is docked with the first vibrating plate (11), and the discharging end of the first feeding chute (12) is docked with the first turntable (30), so that the first component (71) enters the first workstation through the first feeding chute (12); The first metering component (13) is arranged at the feeding end of the first feeding chute (12) and is used to measure the quantity of the first component (71); The first detection component (14) is arranged at the discharge end of the first feed chute (12) and is used to detect whether a first component (71) is present on a first station connected to the discharge end of the first feed chute (12).
3. The high-efficiency automatic capping machine according to claim 1, characterized in that: The second feeding device (20) comprises a second vibrating plate (21), a second feeding chute (22), a second metering component (23) and a second detection component (24); The second vibration plate (21) is used to provide a second component (72); The feeding end of the second feeding chute (22) is docked with the second vibrating plate (21), and the discharging end of the second feeding chute (22) is docked with the second turntable (40), so that the second component (72) enters the second workstation through the second feeding chute (22); The second metering component (23) is arranged at the feeding end of the second feeding chute (22) and is used to measure the quantity of the second component (72); The second detection component (24) is arranged at the discharge end of the second feed chute (22) and is used to detect whether a second component (72) is present on a second station connected to the discharge end of the second feed chute (22).
4. The high-efficiency automatic capping machine according to claim 1, characterized in that: The first turntable (30) is located above the second turntable (40), and the longitudinal projections of the two turntables at least partially overlap.
5. The high-efficiency automatic capping machine according to claim 4, characterized in that: The invention also includes a first limit stopper (81) and a second limit stopper (82), wherein the first limit stopper (81) is arranged on the circumferential side of the first turntable (30), and one end of the first limit stopper extends to the first loading device (10), and the other end extends to cross the overlapping area between the first turntable (30) and the second turntable (40); and the second limit stopper (82) is arranged on the circumferential side of the second turntable (40), and one end of the second limit stopper extends to the second loading device (20), and the other end extends to cross the overlapping area between the first turntable (30) and the second turntable (40).
6. The high-efficiency automatic capping machine according to claim 4, characterized in that: The pressing device (60) includes a first cylinder (61) arranged above the overlapping area between the first turntable (30) and the second turntable (40), and a second cylinder (62) arranged below the overlapping area between the first turntable (30) and the second turntable (40).
7. The high-efficiency automatic capping machine according to claim 1, characterized in that: The outer edge of the first turntable (30) is recessed inwardly to form a plurality of first grooves (31) to form the first workstation, and the outer edge of the second turntable (40) is recessed inwardly to form a plurality of second grooves (41) to form the second workstation.
8. The high-efficiency automatic capping machine according to claim 1, characterized in that: It also includes a material discharge chute (90) docked at the peripheral side of the first turntable (30) or the second turntable (40) for receiving the first component (71) and the second component (72) that have been pressed together.