Feeding and distributing device for electric connector contact pins
By designing a combination of a vibration plate, a direct vibration feeder and a clamping mechanism, the automation problem of electrical connector contact pin assembly is solved, the automatic loading and sorting of contact pins is realized, and the production efficiency is improved.
Patent Information
- Application Number
- CN202422934031.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-11-29
AI Technical Summary
In the prior art, the assembly of contact pins of electrical connectors still relies on manual methods, which cannot meet market demand and lacks automated loading and dividing devices.
A feeding and distributing device including a vibration plate, a straight vibration feeder, a clamping mechanism and a pressing limit mechanism is designed. The vibration plate and the straight vibration feeder are used to arrange the contact pins neatly, and the translation and rotation components of the clamping mechanism and the clamping assembly are used to realize the automatic clamping and distributing of the contact pins.
The automatic loading and distribution of contact pins is realized, the production efficiency is improved, and the automation requirements of electrical connector assembly are met.
Smart Images

Figure CN223341832U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electric connector assembly, in particular to a feeding and distributing device for contact pins of an electric connector. Background Art
[0002] At present, electrical connectors are widely used in various industries as important signal transmission units between devices and are used in large quantities. They have been assembled manually for a long time, which can no longer meet the growing market demand. The use of automation to replace manual assembly is bound to become an urgently needed development trend. A feeding and dividing device for the contact pins of the electrical connector is needed to facilitate the subsequent automatic assembly and pressing of the contact pins. Utility Model Content
[0003] The purpose of the utility model is to overcome the shortcomings of the prior art and provide a feeding and distributing device for contact pins of an electrical connector.
[0004] The purpose of the utility model is achieved through the following technical solutions: A feeding and distributing device for contact pins of an electrical connector, comprising a vibration plate, a straight vibration feeder, a clamping mechanism and a pressing and limiting mechanism;
[0005] The feed inlet of the direct vibration feeder is connected to the discharge outlet of the vibration plate;
[0006] The clamping mechanism is arranged on one side of the discharge port of the straight vibration feeder, and includes a translation component, a rotation component and a clamping component. The translation component is fixedly arranged, the rotation component is arranged on the translation component, and the clamping component is arranged on the rotation component. The clamping component is used to clamp the contact pin at the discharge port of the straight vibration feeder;
[0007] The pressing and limiting mechanism is arranged at the discharge port of the straight vibration feeder, and the pressing and limiting mechanism is used for limiting the contact needle.
[0008] The utility model arranges the contact pins in order by arranging a vibration plate and a straight vibration feeder, and then clamps a single contact pin through the clamping mechanism to complete the feeding and distribution of the contact pins.
[0009] In some embodiments, the translation assembly includes a vertical telescopic rod and a horizontal telescopic rod, wherein the vertical telescopic rod is fixed and the horizontal telescopic rod is disposed at the telescopic end of the vertical telescopic rod. The horizontal telescopic rod and the vertical telescopic rod enable the rotation assembly disposed on the translation assembly to translate in the horizontal and vertical directions.
[0010] In some embodiments, the horizontal telescopic rod and the vertical telescopic rod both comprise cylinders. The cylinders move at a relatively fast speed, which enables the clamping mechanism to work at a faster speed and improves work efficiency.
[0011] In some embodiments, the rotating assembly includes a rotating cylinder fixedly connected to the telescopic end of the horizontal telescopic rod. The rotating cylinder can rotate the clamping claw assembly provided on the rotating assembly to meet the needs of loading.
[0012] In some embodiments, the clamp assembly includes a pneumatic clamp and a clamping block, wherein the pneumatic clamp is connected to the rotating end of the rotary cylinder, and the two clamping blocks are provided at the power output end of the pneumatic clamp. The pneumatic clamp facilitates quick gripping of the contact pin.
[0013] In some embodiments, the clamping surfaces of the two clamping blocks are provided with a receiving groove for accommodating the contact pin. The receiving groove is provided on the clamping block so that the contact pin is located in the receiving groove when clamping the contact pin, making the clamping more stable.
[0014] In some embodiments, the press-limit mechanism includes a stopper and an elastic component. A mounting cavity is vertically provided at one end of the discharge port of the direct vibration feeder. The stopper is vertically slidably provided in the mounting cavity. The elastic component is provided in the mounting cavity. The bottom of the elastic component abuts against the bottom of the mounting cavity, and the top abuts against the stopper. The stopper is provided with a limiting groove for limiting the contact needle. One end of the limiting groove is connected to the discharge port of the direct vibration feeder, and the other end is closed. Through the stopper and the mounting cavity, when the contact needle is fed to the discharge port by the direct vibration feeder, the contact needle enters the limiting groove and is limited in position, waiting to be clamped by the clamping claw mechanism.
[0015] In some embodiments, a photoelectric sensor and a controller are also included. The photoelectric sensors are arranged on both sides of the discharge port of the straight vibration feeder. The photoelectric sensors are electrically connected to the controller, and the controller is electrically connected to the clamping mechanism. When the contact needle is sent to the discharge port by the straight vibration feeder, the photoelectric sensor is triggered, and the photoelectric sensor sends an electrical signal to the controller, and the controller outputs a signal to the clamping mechanism to clamp the contact needle.
[0016] The utility model has the following advantages:
[0017] The utility model arranges the contact pins neatly for loading by using a vibration plate and a straight vibration feeder. When the contact pins are transported to the discharge port of the straight vibration feeder, a clamping mechanism is utilized, and the translation component, the rotation component and the clamping component in the clamping mechanism are used to make the clamping component move to the discharge port of the straight vibration feeder after translation and rotation. The contact pins are then clamped by the clamping component and are held in a specific direction, which facilitates the subsequent assembly of the connector. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the overall structure of the feeding and distributing device for the contact pins of the electrical connector of the present invention;
[0019] Figure 2 This is a schematic structural diagram of the clamping mechanism of the present invention;
[0020] Figure 3 This is a structural diagram of the pressing and limiting mechanism of the utility model;
[0021] In the figure: 1. Vibrating plate; 2. Direct vibration feeder; 3. Clamping mechanism; 31. Vertical telescopic rod; 32. Horizontal telescopic rod; 33. Rotating cylinder; 34. Pneumatic clamping jaw; 35. Clamping block; 351. Accommodating slot; 4. Press-limiting mechanism; 41. Mounting cavity; 42. Stop block; 421. Limiting slot; 5. Photoelectric sensor; 6. Contact pin. DETAILED DESCRIPTION
[0022] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only for the purpose of explaining the present invention and are not intended to limit the present invention. That is, the embodiments described herein are only some embodiments of the present invention, not all embodiments. Generally, the components of the embodiments of the present invention described and illustrated in the drawings herein can be arranged and designed in a variety of different configurations.
[0023] The present invention will be further described below in conjunction with the accompanying drawings, but the protection scope of the present invention is not limited to the following description.
[0024] like Figure 1-Figure 3 As shown, a feeding and distributing device for contact pins 6 of an electrical connector includes a vibration plate 1, a straight vibration feeder 2, a clamping mechanism 3 and a pressing and limiting mechanism 4;
[0025] The feed port of the direct vibration feeder 2 is connected to the discharge port of the vibration plate 1;
[0026] The clamping mechanism 3 is arranged on one side of the discharge port of the straight vibration feeder 2, and includes a translation component, a rotation component and a clamping component. The translation component is fixed, the rotation component is arranged on the translation component, and the clamping component is arranged on the rotation component. The clamping component is used to clamp the contact pin 6 at the discharge port of the straight vibration feeder 2;
[0027] The pressing and limiting mechanism 4 is provided at the discharge port of the straight vibration feeder 2 , and the pressing and limiting mechanism 4 is used for limiting the contact needle 6 .
[0028] Specifically, in this embodiment, the vibration disk 1, the straight vibration feeder 2, and the clamping mechanism 3 are all fixedly arranged on the installation base. The vibration disk 1, the straight vibration feeder 2, and the clamping mechanism 3 are arranged in sequence according to the feeding direction. The vibration disk 1 and the straight vibration feeder 2 are both commonly used equipment for those skilled in the art, and their specific structures are not repeated here. The discharge port of the vibration disk 1 is connected to the feed port of the straight vibration feeder 2. The contact needles 6 are fed into the straight vibration feeder 2 after being arranged by the vibration disk 1. The pressing limit mechanism 4 is set at the discharge port of the straight vibration feeder 2. The pressing limit mechanism 4 is used to limit the contact needles 6 that reach the discharge port of the straight vibration feeder 2 so that the contact needles 6 can stay at the discharge port of the straight vibration feeder 2 and wait for the clamping mechanism 3 to clamp them. The feeding and distribution of the contact needles 6 are completed through the transportation and clamping of the vibration disk 1, the straight vibration feeder 2, and the clamping mechanism 3. This improves production efficiency.
[0029] Preferably, the translation assembly includes a vertical telescopic rod 31 and a horizontal telescopic rod 32. The vertical telescopic rod 31 is fixed, and the horizontal telescopic rod 32 is arranged at the telescopic end of the vertical telescopic rod 31. In this embodiment, the vertical telescopic rod 31 is fixed on one side of the discharge port of the vertical vibrating feeder 2, and the horizontal telescopic rod 32 is arranged at the telescopic end of the vertical telescopic rod 31. The telescopic direction of the horizontal telescopic rod 32 is consistent with the feeding direction of the vertical vibrating feeder 2.
[0030] Preferably, both the horizontal telescopic rod 32 and the vertical telescopic rod 31 comprise pneumatic cylinders. In this embodiment, both the horizontal telescopic rod 32 and the vertical telescopic rod 31 are pneumatic cylinders. In other embodiments, the horizontal telescopic rod 32 and the vertical telescopic rod 31 may also be electric telescopic rods. Pneumatic cylinders have a relatively high actuation speed, and using pneumatic cylinders for both the horizontal telescopic rod 32 and the vertical telescopic rod 31 facilitates achieving higher production speeds.
[0031] Preferably, the rotating assembly includes a rotating cylinder 33, which is fixedly connected to the telescopic end of the horizontal telescopic rod 32. The rotating cylinder 33 is a commonly used component by those skilled in the art, and its structure is not described in detail here. In this embodiment, the rotating end of the rotating cylinder 33 rotates within a vertical plane. The rotating cylinder 33 allows the contact pin 6 to be moved from a horizontal position to a vertical position after the clamping assembly has grasped it, facilitating subsequent assembly.
[0032] Preferably, the clamp assembly includes a pneumatic clamp 34 and a clamping block 35. The pneumatic clamp 34 is connected to the rotating end of the rotary cylinder 33, and two clamping blocks 35 are located at the power output end of the pneumatic clamp 34. The pneumatic clamp 34 is a commonly used component for those skilled in the art, and its structure is not described in detail here. In this embodiment, when the rotary cylinder 33 is horizontal, the two clamping blocks 35 located at the power output end of the pneumatic clamp 34 move toward each other to clamp the contact pin 6.
[0033] Preferably, each of the two clamping blocks 35 has a receiving groove 351 on its clamping surface for accommodating the contact pin 6. In this embodiment, the two receiving grooves 351, each with a semicircular cross-section, combine to form a circular receiving cavity when the two clamping blocks 35 move toward each other to clamp the contact pin 6. The provision of the receiving grooves 351 provides greater stability when the clamping jaw assembly grips the contact pin 6.
[0034] Preferably, the pressing limit mechanism 4 includes a stopper 42 and an elastic component, and a mounting cavity 41 is vertically provided at one end of the discharge port of the straight vibration feeder 2, and the stopper 42 is vertically slidably provided in the mounting cavity 41, and the elastic component is provided in the mounting cavity 41, and the bottom of the elastic component abuts the bottom of the mounting cavity 41, and the top abuts the stopper 42, and a limiting groove 421 for limiting the contact needle 6 is provided on the stopper 42, and one end of the limiting groove 421 is connected to the discharge port of the straight vibration feeder 2, and the other end is closed.
[0035] Specifically, in this embodiment, a mounting cavity 41 is vertically provided at one end of the discharge port of the straight vibration feeder 2, the discharge port of the straight vibration feeder 2 is located on one side of the top opening of the mounting cavity 41, and a stopper 42 is vertically slidably provided in the mounting cavity 41. An elastic component is provided between the stopper 42 and the bottom of the mounting cavity 41. In this embodiment, the elastic component is a spring. When no external force is applied, the stopper 42 protrudes from the top of the mounting cavity 41 due to the elastic force of the elastic component.
[0036] A limiting groove 421 is provided on the stop block 42. The limiting groove 421 is horizontally arranged. The length direction of the limiting groove 421 is consistent with the feeding direction of the straight vibration feeder 2. One end of the limiting groove 421 is provided with an opening and the other end is closed. The limiting groove 421 is provided with an open end connected to the discharge port of the straight vibration feeder 2. The top height of the limiting groove 421 is lower than the top height of the contact pin 6 reaching the discharge port of the straight vibration feeder 2. When the contact pin 6 is limited, the lower half of the contact pin 6 is located in the limiting groove 421 and is limited by the closed end of the limiting groove 421. When the device is working, the contact pin 6 delivered by the direct vibration feeder 2 reaches the limiting groove 421 from the discharge port of the direct vibration feeder 2. Since one end of the limiting groove 421 is closed, the contact pin 6 is limited in the limiting groove 421. When the clamping mechanism 3 is working, the clamping assembly applies a downward force to the stopper 42, causing the stopper 42 to lower. At this time, the contact pin 6 is disengaged from the limiting groove 421 and can be clamped and pulled out.
[0037] Preferably, it further includes a photoelectric sensor 5 and a controller. The photoelectric sensor 5 is arranged on both sides of the discharge port of the straight vibration feeder 2. The photoelectric sensor 5 is electrically connected to the controller, and the controller is electrically connected to the clamping mechanism 3. In this embodiment, the controller can be a PLC, an industrial computer, etc. In this embodiment, the receiving end and the transmitting end of the photoelectric sensor 5 are respectively arranged on both sides of the discharge port of the straight vibration feeder 2 and are located on both sides of the installation cavity 41. In this embodiment, the photoelectric sensor 5 is a fiber optic photoelectric sensor. The optical fiber heads of the transmitting end and the receiving end of the photoelectric sensor 5 are located on both sides of the discharge port. When the contact pin 6 reaches the limiting groove 421, the upper half of the contact pin 6 protrudes out of the limiting groove 421 and triggers the photoelectric sensor 5.
[0038] The working method of this embodiment is as follows: the contact needle 6 is initially located in the vibration disk 1, and is transported to the straight vibration feeder 2 by the vibration of the vibration disk 1. The straight vibration feeder 2 further transports the contact needle 6 to the discharge port of the straight vibration feeder 2, and the contact needle 6 enters the limiting groove 421 and is limited. When the contact needle 6 reaches the limiting groove 421, the photoelectric sensor 5 is triggered, and the electrical signal of the photoelectric sensor 5 is transmitted to the controller. The controller first controls the horizontal telescopic rod 32 of the clamping jaw mechanism 3 to move to the left, and then controls the vertical telescopic rod 31 to move downward, and then controls the rotating cylinder 33 to rotate 90° counterclockwise. At this time, the clamping jaw assembly is transformed from a vertical state to a horizontal state, and the clamping jaw The clamping block 35 of the assembly abuts against the block 42, causing the block 42 to move downward, thereby causing the contact pin 6 to disengage from the limiting groove 421. At this time, the controller controls the pneumatic clamping jaws 34 to clamp the two clamping blocks 35 to clamp the contact pin 6. Then the controller controls the horizontal telescopic rod 32 to move to the right, pulling out the contact pin 6, and then controls the vertical telescopic rod 31 to move upward, causing the clamping jaw assembly to disengage from the block 42. The block 42 rises again under the elastic force of the elastic component to limit the subsequent contact pin 6. Then, the rotary cylinder 33 is controlled to rotate 90° clockwise, so that the clamped contact pin 6 is changed from a horizontal state to a vertical state, completing the loading and distribution of the contact pin 6, which is convenient for the subsequent assembly of the electrical connector.
[0039] The above description is merely a preferred embodiment of the present invention and does not constitute any form of limitation on the present invention. Any person skilled in the art can, without departing from the scope of the present invention, utilize the above-described technical content to make many possible changes and modifications to the present invention, or modify it into an equivalent embodiment with equivalent variations. Therefore, any changes, modifications, equivalent variations, and modifications made to the above embodiments based on the technology of the present invention that do not depart from the content of the present invention are within the scope of protection of the present invention.
Claims
1. A feeding and distributing device for contact pins of an electrical connector, characterized in that: include Vibrating plate (1); A straight vibration feeder (2), wherein the feed inlet of the straight vibration feeder (2) is connected to the discharge outlet of the vibration plate (1); A clamping mechanism (3), the clamping mechanism (3) is arranged on one side of the discharge port of the straight vibration feeder (2), and comprises a translation component, a rotation component and a clamping component, the translation component is fixedly arranged, the rotation component is arranged on the translation component, the clamping component is arranged on the rotation component, and the clamping component is used to clamp the contact pin (6) at the discharge port of the straight vibration feeder (2); A pressing limit mechanism (4) is provided at the discharge port of the straight vibration feeder (2), and the pressing limit mechanism (4) is used for limiting the contact needle (6).
2. The device for feeding and distributing contact pins of an electrical connector according to claim 1, characterized in that: The translation assembly comprises a vertical telescopic rod (31) and a horizontal telescopic rod (32); the vertical telescopic rod (31) is fixedly arranged, and the horizontal telescopic rod (32) is arranged at the telescopic end of the vertical telescopic rod (31).
3. The feeding and distributing device for contact pins of an electrical connector according to claim 2, characterized in that: The horizontal telescopic rod (32) and the vertical telescopic rod (31) both comprise cylinders.
4. The device for feeding and distributing contact pins of an electrical connector according to claim 2, characterized in that: The rotating assembly comprises a rotating cylinder (33), and the rotating cylinder (33) is fixedly connected to the telescopic end of the horizontal telescopic rod (32).
5. The device for feeding and distributing contact pins of an electrical connector according to claim 4, characterized in that: The clamping jaw assembly comprises a pneumatic clamping jaw (34) and a clamping block (35), wherein the pneumatic clamping jaw (34) is connected to the rotating end of the rotary cylinder (33), and the two clamping blocks (35) are arranged at the power output end of the pneumatic clamping jaw (34).
6. The device for feeding and distributing contact pins of an electrical connector according to claim 5, characterized in that: The clamping surfaces of the two clamping blocks (35) are both provided with an accommodating groove (351) for accommodating the contact needle (6).
7. The device for feeding and distributing contact pins of an electrical connector according to claim 1, characterized in that: The pressing and limiting mechanism (4) includes a stopper (42) and an elastic component. A mounting cavity (41) is vertically provided at one end of the discharge port of the straight vibration feeder (2). The stopper (42) is vertically slidably provided in the mounting cavity (41). The elastic component is provided in the mounting cavity (41). The bottom of the elastic component abuts against the bottom of the mounting cavity (41), and the top abuts against the stopper (42). A limiting groove (421) for limiting the contact needle (6) is provided on the stopper (42). One end of the limiting groove (421) is connected to the discharge port of the straight vibration feeder (2), and the other end is closed.
8. The device for feeding and distributing contact pins of an electrical connector according to claim 1, characterized in that: It also includes a photoelectric sensor (5) and a controller, wherein the photoelectric sensor (5) is arranged on both sides of the discharge port of the straight vibration feeder (2), the photoelectric sensor (5) is electrically connected to the controller, and the controller is electrically connected to the clamping mechanism (3).