Disk dividing and feeding mechanism

By designing a tray-type loading mechanism and utilizing the collaborative work of multiple transmission mechanisms and robotic arms, the problem that the existing loading mechanism can only load materials individually is solved, and efficient multi-line loading is achieved, saving costs and space.

CN223341908UActive Publication Date: 2025-09-16SUZHOU WISETECH AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202422395609.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-09-16
Estimated Expiration
2034-09-30

AI Technical Summary

Technical Problem

The existing loading mechanism can only load materials individually on one side of a device, which cannot meet the needs of multiple production lines, resulting in low processing efficiency and increased costs and space occupancy.

Method used

A tray loading mechanism is designed, which includes an equipment body, a first support frame, a load-bearing component, a lifting component, a clamping unit and a conveying mechanism. Through the coordinated work of multiple sets of transmission mechanisms and robotic arms, the cyclic transmission and flipping of the load-bearing tray are realized, thereby improving the loading efficiency.

Benefits of technology

It improves the workpiece loading efficiency, saves costs, is suitable for use in multiple production lines, and reduces space occupation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of feeding mechanisms, and particularly discloses a disc-dividing feeding mechanism which comprises an equipment body and a first supporting frame installed on the equipment body, a bearing part is arranged on the first supporting frame, a jacking part is arranged on the bearing part, a clamping unit is further arranged on the top of the bearing part, and the clamping unit is connected with the jacking part. And a conveying mechanism is further arranged on the bearing component, transmission mechanisms are arranged on the two sides of the first supporting frame correspondingly, and the two transmission mechanisms are arranged on the two sides of the conveying mechanism correspondingly. The clamping unit unlocks the bearing discs, the stacked bearing discs slide downwards by the stroke of one bearing disc through the jacking part, then the clamping unit clamps and fixes the penultimate bearing disc, and after fixing is completed, the jacking mechanism continues to slide downwards so that the bottommost bearing disc can make contact with the conveying mechanism, and the conveying mechanism conveys the bearing discs to the conveying mechanism. The conveying mechanism is used for sliding the bearing disc containing the workpieces to one side of the conveying mechanism, and the conveying mechanism is used for conveying the bearing disc to a set station.
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Description

Technical Field

[0001] The utility model relates to the technical field of feeding mechanisms, in particular to a tray-separating feeding mechanism. Background Art

[0002] With the continuous development and progress of the economy and society, mobile phones have become an indispensable electronic product in people's daily lives. The digital camera function of a mobile phone refers to whether the mobile phone can shoot still images or short videos through a built-in or external digital camera. As a new additional function of mobile phones, the digital camera function of mobile phones has been rapidly developing.

[0003] During the production and processing of mobile phone lenses, inspection equipment is usually used to inspect the components inside the camera. During the inspection process, a loading mechanism is used to transfer the products containing camera components to the designated inspection station of the inspection equipment for inspection.

[0004] The loading equipment in the prior art, such as the Chinese patent with application number: 201921153272.X, authorization announcement number CN211192589U, and name is a mobile phone component loading and welding device. The above patent discloses a mobile phone component loading and welding device, including a base and a conveying mechanism, a three-axis manipulator, a welding mechanism, a carrier and a reflow line installed on the base. The conveying mechanism and the reflow line are arranged side by side, a welding mechanism is provided at one end of the conveying mechanism, and a three-axis manipulator is provided between the conveying mechanism, the welding mechanism and the reflow line.

[0005] In the above patent, mobile phone parts are fixed by a carrier, and the carrier and mobile phone parts are clamped to the welding mechanism by a three-axis manipulator, and then the mobile phone parts are welded by the welding mechanism, which can realize automated operation. The feeding mechanism in the prior art, such as the above patent, can only perform separate feeding on one side of a device during operation. The feeding mechanism can only serve one production line. If a separate feeding mechanism is required to improve processing efficiency, it will not only increase processing costs but also occupy a large space, which has certain shortcomings. Utility Model Content

[0006] The purpose of the present invention is to provide a tray-separating feeding mechanism to solve the problems raised in the above-mentioned background technology.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a tray loading mechanism, comprising an equipment body and a first support frame installed on the equipment body, the first support frame is provided with a load-bearing component, the load-bearing component is provided with a jacking component, and a clamping unit is also provided on the top of the load-bearing component, and the load-bearing component is also provided with a conveying mechanism for conveying a load-bearing tray carrying workpieces; and transmission mechanisms are provided on both sides of the first support frame, and the two transmission mechanisms are respectively provided on both sides of the conveying mechanism.

[0008] Furthermore, the bearing component includes a mounting frame installed on the first support frame, a fixing frame is provided on the mounting frame, and multiple groups of abutment frames are fixedly connected to the top of the fixing frame, and the bearing plate is installed between the multiple groups of abutment frames; the lifting member is provided on the fixing frame.

[0009] Furthermore, the lifting member includes a first lifting cylinder installed on the bottom of the fixing frame, and a lifting plate is provided on the output end of the first lifting cylinder.

[0010] Furthermore, the clamping unit includes cylinders arranged on both sides of the fixing frame, and a clamping plate is provided at the output end of each cylinder.

[0011] Furthermore, a second support frame is fixedly connected to the first support frame, first robotic arms are provided on both sides of the second support frame, and an adsorption unit for adsorbing workpieces is provided at the output end of each first robotic arm.

[0012] Furthermore, a first flipping unit for flipping the workpiece is provided between each transmission mechanism and the corresponding first robotic arm.

[0013] Furthermore, the first flipping unit includes a flipping frame installed on the first support frame, a flipping jig is rotatably connected to the flipping frame, and a plurality of installation stations for installing workpieces are provided on the flipping jig; and a flipping motor for driving the flipping jig is provided on the flipping frame.

[0014] Furthermore, two first transfer mechanisms are provided on the first support frame for loading the workpieces flipped by the corresponding first flipping units.

[0015] Furthermore, the first migration mechanism includes a migration frame installed on the first support frame, and a truss is fixedly connected to the migration frame, a mounting plate is slidably connected to the truss, a clamping hand for clamping the workpiece is provided on the mounting plate, and a power unit is provided on the migration frame for driving the mounting plate to slide horizontally on the migration frame.

[0016] Furthermore, multiple groups of limiting units are arranged between the lifting plate and the fixed frame; the limiting units include a limiting rod fixedly connected to the bottom of the lifting plate, and a limiting groove adapted to the limiting rod is opened on the fixed frame, and the limiting rod is slidably connected in the limiting groove.

[0017] Compared with the prior art, the beneficial effect of the present invention is as follows: the tray loading mechanism is coordinated between the equipment body, the first support frame, the bearing component, the lifting component, the bearing tray, the conveying mechanism, etc., so that during use, the bearing tray carrying the workpieces after stacking is placed on the bearing component. When loading is required, the clamping unit unlocks the bearing tray, and the stacked bearing tray is slid down by the lifting component by the lifting component. Then, the clamping unit clamps and fixes the second-to-last bearing tray. After the fixation is completed, the lifting mechanism continues to slide downward so that the bottom bearing tray contacts the conveying mechanism, and the conveying mechanism is used to slide the bearing tray containing the workpieces toward one side of the transmission mechanism, and the transmission mechanism is used to transmit the bearing tray to the predetermined work station. Repeat the above operation so that the next bearing tray slides toward another transmission mechanism, and the transmission mechanism is used to transmit the bearing tray to the predetermined work station, and the cycle is repeated. While greatly improving the efficiency of workpiece loading, it can also save costs and is suitable for widespread promotion and use. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0019] Figure 1 A schematic diagram of the overall structure provided for an embodiment of the present utility model;

[0020] Figure 2 A schematic diagram of a partial structure of a device provided in an embodiment of the present utility model;

[0021] Figure 3 A schematic diagram of the structure of the first support frame in a hidden state provided by an embodiment of the utility model;

[0022] Figure 4 A schematic diagram of the installation structure of the conveying mechanism and the transmission mechanism provided in an embodiment of the present utility model;

[0023] Figure 5 A schematic diagram of the structure of the mounting method of the bearing component provided in an embodiment of the present utility model;

[0024] Figure 6 A schematic diagram of the partial structure of the lifting component provided in an embodiment of the utility model;

[0025] Figure 7 A schematic diagram of the structure of a flip unit provided in an embodiment of the present utility model;

[0026] Figure 8A schematic diagram of the partial structure of the migration mechanism provided in an embodiment of the present utility model;

[0027] Figure 9 This is a structural schematic diagram of the adsorption unit installation method provided in an embodiment of the present utility model.

[0028] Explanation of the accompanying drawings: 1. Equipment body; 2. First support frame; 3. Load-bearing component; 3.1. Mounting frame; 3.2. Fixed frame; 3.3. Abutment frame; 4. Lifting member; 4.1. First lifting cylinder; 4.2. Lifting plate; 5. Clamping unit; 6. Conveying mechanism; 7. Transmission mechanism; 8. Limiting unit; 9. Second support frame; 10. First robotic arm; 11. Adsorption unit; 12. First flipping unit; 12.1. Flipping frame; 12.2. Flipping motor; 12.3. Flipping fixture; 12.4. Installation station; 13. First migration mechanism; 13.1. Migration frame; 13.2. Truss; 13.3. Power unit; 13.4. Clamping hand. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0030] See also Figure 1-9 The utility model provides a technical solution: a tray loading mechanism, comprising an equipment body and a first support frame installed on the equipment body, the first support frame is provided with a bearing component, the bearing component is provided with a jacking component, and a clamping unit is also provided on the top of the bearing component, and the bearing component is also provided with a conveying mechanism for conveying a bearing tray carrying workpieces; and transmission mechanisms are provided on both sides of the first support frame, and the two transmission mechanisms are respectively provided on both sides of the conveying mechanism.

[0031] Specifically, the tray loading mechanism includes an apparatus body 1 and a first support frame 2 mounted on the apparatus body 1. A support member 3 is provided on the first support frame 2. Specifically, a lifting member 4 is provided on the support frame 3, and a clamping unit 5 is also provided on the top of the support frame 3. The clamping unit 5 is used to clamp the support frame containing the workpiece. The support frame 3 is also provided with a conveying mechanism 6 for conveying the support frame carrying the workpiece. Conveying mechanisms 7 are provided on both sides of the first support frame 2. Both conveying mechanisms 7 and 6 are conventional and can be used to transport the support frame. The two conveying mechanisms 7 are provided on either side of the conveying mechanism 6. Therefore, during use, the carrier plate carrying the workpieces after stacking is placed on the carrier component 3. When loading is required, the clamping unit 5 unlocks the carrier plate, and the stacked carrier plate is slid downward by the stroke of one carrier plate through the lifting member 4. Then the clamping unit 5 clamps and fixes the penultimate carrier plate. After the fixation is completed, the lifting mechanism continues to slide downward so that the bottom carrier plate contacts the conveying mechanism 6. The conveying mechanism 6 is used to slide the carrier plate containing the workpieces toward the side of the transmission mechanism 7, and the transmission mechanism 7 is used to transmit the carrier plate to the predetermined work station. Repeat the above operation so that the next carrier plate slides toward another transmission mechanism 7, and the transmission mechanism 7 is used to transmit the carrier plate to the predetermined work station, and the cycle is repeated. While greatly improving the efficiency of workpiece loading, it can also save costs and is suitable for widespread promotion and use.

[0032] In the embodiment provided by the present invention, the bearing member 3 includes a mounting frame 3.1 mounted on the first support frame 2. A fixing frame 3.2 is provided on the mounting frame 3.1. Multiple sets of abutment frames 3.3 are fixedly connected to the top of the fixing frame 3.2. The bearing tray is mounted between the multiple sets of abutment frames 3.3, thereby improving the stability of the bearing tray during installation. The lifting member 4 is also provided on the fixing frame 3.2, thereby further facilitating the use of the lifting member 4.

[0033] In the embodiment provided by the present invention, the lifting member 4 includes a first lifting cylinder 4.1 installed on the bottom of the fixing frame 3.2, and a lifting plate 4.2 is provided on the output end of the first lifting cylinder 4.1.

[0034] In the embodiment provided by the present invention, the clamping unit 5 includes cylinders arranged on both sides of the fixing frame 3.2, and each cylinder output end is provided with a clamping plate. During use, the cylinder fixes the carrier plate through the clamping plate.

[0035] In the embodiment provided by the present invention, a second support frame 9 is fixedly connected to the first support frame 2, a first robotic arm 10 is provided on both sides of the second support frame 9, and each first robotic arm 10 output end is provided with an adsorption unit 11 for adsorbing the workpiece, and the specific adsorption unit 11 can be a vacuum suction cup to adsorb the workpiece.

[0036] In the embodiment provided by the present invention, a first flipping unit 12 for flipping the workpiece is also provided between each transmission mechanism 7 and the corresponding first robotic arm 10. Since the workpiece needs to be laid flat during the subsequent inspection process, the workpiece can be flipped by the first flipping unit 12 during use to meet work needs.

[0037] In the embodiment provided by the present invention, the first flipping unit 12 includes a flip frame 12.1 mounted on the first support frame 2. A flip jig 12.3 is rotatably connected to the flip frame 12.1. The flip jig 12.3 has multiple installation stations 12.4 for installing workpieces. Furthermore, the flip frame 12.1 is provided with a flip motor 12.2 for driving the flip jig 12.3. Specifically, the flip motor 12.2 controls the flip jig 12.3 to perform a flip operation. The specific flip angle is 45°, but other angles are also possible. The details are not detailed here. It is only necessary to control the movement range of the flip motor 12.2.

[0038] In the embodiment provided by the present invention, two first transfer mechanisms 13 are further provided on the first support frame 2 to respectively load the workpieces flipped by the corresponding first flipping units 12, thereby facilitating the loading of the workpieces.

[0039] In the embodiment provided by the present invention, the first migration mechanism 13 includes a migration frame 13.1 mounted on the first support frame 2, and the migration frame 13.1 is fixedly connected to a truss 13.2, and a mounting plate is slidably connected to the truss 13.2. A clamping hand 13.4 for clamping a workpiece is provided on the mounting plate, and the migration frame 13.1 is provided with a power unit 13.3 for driving the mounting plate to slide horizontally on the migration frame 13.1. Specifically, the power unit 13.3 is also a motor. Specifically, a screw is provided on the truss 13.2, the motor drive shaft is coaxially connected to the screw, and the mounting plate is threadedly connected to the screw, thereby controlling the horizontal sliding of the mounting plate. At the same time, the clamping hand 13.4 is also controlled by a cylinder to clamp and unload the workpiece on the flip jig 12.3.

[0040] In the embodiment provided by the present invention, multiple groups of limit units 8 are arranged between the lifting plate 4.2 and the fixed frame 3.2; the limit unit 8 includes a limit rod fixedly connected to the bottom of the lifting plate 4.2, and a limit groove adapted to the limit rod is opened on the fixed frame 3.2. The limit rod is slidably connected in the limit groove, thereby further improving the stability of the lifting plate 4.2 when sliding.

[0041] It should be noted that the electrical equipment involved in this application can be powered by batteries or external power supply.

[0042] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "connected," etc. should be understood in a broad sense. For example, "connected" can mean a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be internal communication between two components. Those skilled in the art will be able to understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0043] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A tray loading mechanism, comprising a device body (1) and a first support frame (2) mounted on the device body (1), characterized in that: The first support frame (2) is provided with a bearing component (3), a lifting component (4) is provided on the bearing component (3), a clamping unit (5) is provided on the top of the bearing component (3), and a conveying mechanism (6) is provided on the bearing component (3) for conveying a bearing plate carrying a workpiece; Furthermore, transmission mechanisms (7) are provided on both sides of the first support frame (2), and the two transmission mechanisms (7) are respectively provided on both sides of the conveying mechanism (6).

2. A tray-separating loading mechanism according to claim 1, characterized in that: The bearing component (3) comprises a mounting frame (3.1) mounted on the first support frame (2); a fixing frame (3.2) is provided on the mounting frame (3.1); and a plurality of abutment frames (3.3) are fixedly connected to the top of the fixing frame (3.2); and the bearing plate is mounted between the plurality of abutment frames (3.3); The lifting member (4) is arranged on the fixing frame (3.2).

3. The tray-separating loading mechanism according to claim 2, characterized in that: The lifting member (4) comprises a first lifting cylinder (4.1) mounted on the bottom of the fixing frame (3.2), and a lifting plate (4.2) is provided on the output end of the first lifting cylinder (4.1).

4. The tray-separating loading mechanism according to claim 3, characterized in that: The clamping unit (5) comprises cylinders arranged on both sides of a fixing frame (3.2), and a clamping plate is provided at the output end of each cylinder.

5. The tray-separating loading mechanism according to claim 1, characterized in that: A second support frame (9) is fixedly connected to the first support frame (2), first robotic arms (10) are provided on both sides of the second support frame (9), and an adsorption unit (11) for adsorbing workpieces is provided at the output end of each first robotic arm (10).

6. The tray-separating loading mechanism according to claim 5, characterized in that: A first turning unit (12) for turning over a workpiece is also provided between each transmission mechanism (7) and the corresponding first mechanical arm (10).

7. The tray-separating loading mechanism according to claim 6, characterized in that: The first turning unit (12) comprises a turning frame (12.1) mounted on the first support frame (2); a turning fixture (12.3) is rotatably connected to the turning frame (12.1); and a plurality of installation stations (12.4) for installing workpieces are provided on the turning fixture (12.3); Furthermore, a turning motor (12.2) for driving the turning jig (12.3) is provided on the turning frame (12.1).

8. The tray-separating loading mechanism according to claim 7, characterized in that: The first support frame (2) is further provided with two first migration mechanisms (13) for loading the workpieces flipped by the corresponding first flipping units (12).

9. The tray-separating loading mechanism according to claim 8, characterized in that: The first migration mechanism (13) includes a migration frame (13.1) installed on the first support frame (2), and a truss (13.2) is fixedly connected to the migration frame (13.1), a mounting plate is slidably connected to the truss (13.2), a clamping hand (13.4) for clamping a workpiece is provided on the mounting plate, and a power unit (13.3) for driving the mounting plate to slide horizontally on the migration frame (13.1) is provided on the migration frame (13.1).

10. The tray-separating loading mechanism according to claim 3, characterized in that: A plurality of groups of limiting units (8) are provided between the lifting plate (4.2) and the fixing frame (3.2); The limiting unit (8) comprises a limiting rod fixedly connected to the bottom of the lifting plate (4.2); a limiting groove adapted to the limiting rod is provided on the fixing frame (3.2); and the limiting rod is slidably connected in the limiting groove.

Citation Information

Patent Citations

  • Mobile phone part feeding and welding device

    CN211192589U