Thin plate pushing device for bathroom cabinet production

By designing a thin plate pushing device for bathroom cabinet production, the problems of low thin plate transmission efficiency and safety hazards in the existing technology are solved, and the automated, continuous and efficient transmission of thin plates is achieved, thereby improving production efficiency and product quality.

CN223341911UActive Publication Date: 2025-09-16JIANGSU JIAFEI TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422604709.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2025-09-16
Estimated Expiration
2034-10-28

AI Technical Summary

Technical Problem

In the existing bathroom cabinet production, the thin plate transmission relies on manual or semi-automatic methods, which is inefficient, prone to errors, and poses safety risks.

Method used

A thin plate pushing device is designed, which includes a machine platform, a plate support column, a conveying mechanism and a pushing mechanism. The precise design of the pushing mechanism cooperates with the conveying mechanism to achieve automatic pushing and seamless transmission of the thin plate.

Benefits of technology

It realizes the continuous and efficient automatic pushing of thin plates, improves production efficiency, ensures the stability and accuracy of transmission, and reduces the risk of manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a thin plate pushing device for bathroom cabinet production, which comprises a machine table, two plate supporting columns used for stacking thin plates are arranged on the machine table, a conveying mechanism is arranged behind the plate supporting columns, a material pushing mechanism is further arranged between the plate supporting columns on the two sides, a mounting frame is arranged on the machine table, and the plate supporting columns are arranged on the mounting frame. A plurality of rear limiting columns located behind the plate supporting columns are arranged at the front end of the mounting frame, discharging gaps are reserved between the bottom ends of the rear limiting columns and the plate supporting columns, and the pushing mechanism can sequentially push the thin plates stacked on the plate supporting columns to the conveying mechanism through the discharging gaps to be conveyed. Compared with the prior art, the automatic sheet pushing device has the advantages that stacked sheets are continuously, efficiently and automatically pushed to the conveying belt for seamless conveying.
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Description

Technical Field

[0001] The utility model relates to the technical field of bathroom cabinet production, in particular to a thin plate pushing device used in bathroom cabinet production. Background Art

[0002] In the field of sanitary ware manufacturing, especially in the production process of bathroom cabinets, the transmission of thin plate materials is a crucial link. At present, the thin plate transmission methods widely used in the market mostly rely on manual or semi-automatic means, that is, pre-stacked neatly thin plates are taken out one by one and placed on a conveyor belt for subsequent processing. However, this method has obvious limitations: first, manual operation is not only inefficient and difficult to adapt to the fast production pace, but may also cause time delays and increased labor costs on the production line; second, manual removal and placement of thin plates is prone to errors, such as position offset or uneven stacking, which in turn affects the quality of subsequent processing; finally, long-term manual operation also poses safety hazards and increases the risk of work-related accidents. Therefore, the existing technology urgently needs a device that can automatically push stacked thin plates onto a conveyor belt in a continuous, efficient and stable manner to improve production efficiency and product quality, and reduce the risks brought by manual operation. Utility Model Content

[0003] The technical problem to be solved by the utility model is to overcome the above technical defects and provide a thin plate pushing device for bathroom cabinet production.

[0004] In order to solve the above technical problems, the technical solution provided by the utility model is: a thin plate pushing device for bathroom cabinet production, including a machine platform, two plate support columns for stacking thin plates are provided on the machine platform, a conveying mechanism is provided behind the plate support columns, and a pushing mechanism is also provided between the plate support columns on both sides, a mounting frame is provided on the machine platform, and a plurality of rear limit columns located behind the plate support columns are provided at the front end of the mounting frame, a discharge gap is left between the bottom end of the rear limit column and the plate support column, and the pushing mechanism can push the thin plates stacked on the plate support column through the discharge gap into the conveying mechanism for conveying in turn.

[0005] Furthermore, the conveying mechanism includes an active roller and a driven roller rotatably arranged on the machine table and a plurality of supporting rollers, the active roller, the driven roller and the plurality of supporting rollers are connected by a transmission belt and the active roller is driven by a drive motor arranged on one side of the machine table.

[0006] Furthermore, an adjusting cylinder is provided on the mounting frame, a mounting plate is provided at the bottom end of the piston rod of the adjusting cylinder, and a plurality of pressure wheels located above the conveyor belt are rotatably provided on the mounting plate.

[0007] Furthermore, the pushing mechanism includes guide rails arranged on the machine platform and a pushing cylinder located between the guide rails, a movable plate is slidably provided on the guide rails, a pushing plate is provided on the movable plate, and the end of the pushing cylinder piston rod is fixed to the bottom of the movable plate.

[0008] Furthermore, a sliding seat is provided on the machine platform, an adjustment plate is slidably provided on the sliding seat, a long hole is provided on the adjustment plate and a clamping screw located in the long hole is threadedly connected to the sliding seat, a front limit column is provided on the adjustment plate and a thin plate stacking area is formed between the front limit column and the rear limit column.

[0009] Furthermore, the mounting frame is slidably connected to the machine platform, and lifting cylinders are provided on both sides of the machine platform, and the ends of the piston rods of the lifting cylinders are fixedly connected to the mounting frame.

[0010] The advantages of the present invention compared to the prior art are: Compared to the prior art, the most outstanding advantage of the present application is that it realizes the continuous and efficient automatic pushing of stacked thin plates onto the conveyor belt for seamless transmission. Through the close cooperation of the precisely designed pushing mechanism and the conveying mechanism, the present device can accurately push the bottom layer of thin plates from the stacking area and directly feed them onto the high-speed conveyor belt. The entire process does not require manual intervention, realizing true automated operation. This continuous pushing feature not only greatly improves production efficiency and reduces waiting time in the production process, but also ensures the continuity and stability of thin plate transmission, avoiding production interruptions caused by improper manual operation or equipment failure. Therefore, the present application has demonstrated significant technical advantages and market competitiveness in improving the overall operating efficiency of the production line and ensuring product transmission quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 The utility model is a structural schematic diagram of a thin plate pushing device used in the production of bathroom cabinets.

[0012] Figure 2 The utility model is a rear structural schematic diagram of a thin plate pushing device used in bathroom cabinet production.

[0013] Figure 3 The utility model is a structural schematic diagram of a thin plate pushing device used in bathroom cabinet production in use state.

[0014] As shown in the figure: 1. Machine table, 2. Plate support column, 3. Mounting frame, 4. Rear limit column, 5. Active roller, 6. Driven roller, 7. Support roller, 8. Conveyor belt, 9. Driving motor, 10. Adjusting cylinder, 11. Mounting plate, 12. Pressure wheel, 13. Guide rail, 14. Pushing cylinder, 15. Moving plate, 16. Pushing plate, 17. Sliding seat, 18. Adjusting plate, 19. Long hole, 20. Pressing screw, 21. Front limit column, 22. Lifting cylinder. DETAILED DESCRIPTION

[0015] The present invention will be described in further detail below with reference to the accompanying drawings.

[0016] The specific embodiments of the present invention will be further described below with reference to the accompanying drawings, wherein the same components are represented by the same reference numerals.

[0017] It should be noted that the words "front", "rear", "left", "right", "up" and "down" used in the following description refer to directions in the accompanying drawings, and the words "inside" and "outside" refer to directions toward or away from the geometric center of a specific component, respectively.

[0018] In order to make the contents of the present invention more clearly understood, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention.

[0019] Combined with attachment Figure 1 -Attached Figure 3 A thin plate pushing device for bathroom cabinet production includes a machine platform 1, which is provided with two plate support columns 2 for stacking thin plates on the machine platform 1, a conveying mechanism is provided behind the plate support columns 2, and a pushing mechanism is provided between the plate support columns 2 on both sides. A mounting frame 3 is provided on the machine platform 1, and a front end of the mounting frame 3 is provided with a plurality of rear limiting columns 4 located behind the plate support columns 2. A discharge gap is left between the bottom end of the rear limiting column 4 and the plate support column 2, and the pushing mechanism can push the thin plates stacked on the plate support columns 2 through the discharge gap in turn and push them onto the conveying mechanism for transportation.

[0020] In one embodiment, the conveying mechanism includes a driving roller 5, a driven roller 6, and several support rollers 7, which are rotatably mounted on the machine platform 1. The driving roller 5, the driven roller 6, and the support rollers 7 are connected by a conveyor belt 8. The driving roller 5 is driven by a drive motor 9 mounted on one side of the machine platform 1. When the drive motor 9 is activated, the driving roller 5 rotates, driving the conveyor belt 8 in a circular motion. This design not only ensures the stability and continuity of the sheet metal during transport, but also allows the sheet metal's transport speed to be controlled by adjusting the speed of the drive motor 9 to meet the needs of varying production cycles.

[0021] In one embodiment, mounting frame 3 is further equipped with an adjustment cylinder 10. The bottom end of the piston rod of adjustment cylinder 10 is equipped with a mounting plate 11. Mounting plate 11 rotatably mounts a plurality of pressure rollers 12 positioned above conveyor belt 8. These pressure rollers 12 are positioned above conveyor belt 8 and can be adjusted in height by adjusting cylinder 10 based on the thickness of the sheet and conveying requirements. The pressure rollers are designed to ensure that the sheet adheres closely to conveyor belt 8 during conveyance, preventing it from shifting or slipping due to speed fluctuations or external interference, thereby improving the accuracy and reliability of conveyance.

[0022] In one embodiment, the pushing mechanism includes guide rails 13 mounted on the machine platform 1 and a push cylinder 14 positioned between the rails 13. A movable plate 15 slides on the rails 13, and a push plate 16 is mounted on the movable plate 15. The end of the piston rod of the pushing cylinder 14 is fixed to the bottom of the movable plate 15. When the pushing cylinder 14 is activated, the retraction of the piston rod causes the movable plate 15 to slide backward along the rails 13, thereby pushing the push plate 16 to push the bottommost sheet off the sheet support column 2. This design enables automatic sheet pushing, reduces the burden of manual operation, and improves production efficiency.

[0023] In one embodiment, the machine 1 is provided with a sliding seat 17, on which an adjustment plate 18 is slidably provided. The adjustment plate 18 is provided with an elongated hole 19, and a clamping screw 20 located in the elongated hole 19 is threadedly connected to the sliding seat 17. The adjustment plate 18 is provided with a front limit column 21, and a thin plate stacking area is formed between the front limit column 21 and the rear limit column 4. By adjusting the position of the clamping screw 20 in the elongated hole 19 and tightening it, the position of the adjustment plate 18 on the sliding seat 17 can be flexibly adjusted. The adjustment plate 18 is also provided with a front limit column 21, which together with the rear limit column 4 forms a thin plate stacking area. This design allows the user to quickly adjust according to the size and stacking quantity of the thin plates to meet different production needs. At the same time, the setting of the front limit column 21 and the rear limit column 4 also ensures the stability and accuracy of the thin plates during the pushing process.

[0024] In one embodiment, the mounting frame 3 is slidably connected to the machine platform 1. Lifting cylinders 22 are located on both sides of the machine platform 1, and the ends of the piston rods of these cylinders 22 are fixedly connected to the mounting frame 3. To adjust the height of the mounting frame 3, simply activate the lifting cylinders 22 for rapid adjustment. This design not only enhances the flexibility and convenience of the equipment, but also allows users to flexibly configure and optimize the layout based on the actual production site conditions.

[0025] Working Principle: When the thin plate pushing device of this application is in operation, multiple thin plates to be pushed are first neatly stacked on the plate support column 2. Then, based on the actual thickness of the thin plates, the height of the rear limit column 4 on the mounting frame 3 is adjusted to ensure that the discharge clearance between the bottom end of the rear limit column 4 and the plate support column 2 is slightly greater than the thickness of the bottommost thin plate. This design ensures that when the pushing mechanism is activated, only the thin plates at the bottom are pushed.

[0026] When it's time to begin pushing the sheets, push cylinder 14 is activated. The piston rod of push cylinder 14 shortens, driving the attached movable plate 15 to slide backward along guide rail 13. The push plate 16 on movable plate 15 then moves backward. Due to the height of the discharge gap, push plate 16 only contacts the sheets on the bottom layer, pushing them through the gap and onto the conveyor mechanism behind. The upper sheets remain in place, blocked by the rear stopper 4.

[0027] As the bottom sheet is pushed onto conveyor belt 8, the sheets above it naturally fall due to gravity, filling the gap and becoming the new bottom sheet, ready for the next push. Simultaneously, drive motor 9 is activated, rotating active roller 5, which in turn drives the entire conveyor mechanism via conveyor belt 8. Driven by conveyor belt 8, the sheets pushed onto conveyor belt 8 are smoothly transported to the next processing station for further processing.

[0028] Furthermore, by adjusting the settings of the cylinder 10 and the pressure wheel 12, the degree of pressure applied by the pressure wheel 12 to the sheet on the conveyor belt 8 can be adjusted as needed, ensuring the stability and accuracy of the sheet during transport. The combined design of the sliding seat 17, adjustment plate 18, front limit column 21, and pressure screw 20 allows the user to flexibly adjust the space in the sheet stacking area based on the size and number of sheets to accommodate different production needs. Finally, the sliding connection between the mounting frame 3 and the machine platform 1, as well as the configuration of the lifting cylinder 22, provide additional flexibility and convenience to the entire pushing device, facilitating equipment maintenance and adjustment.

[0029] The above description of the present invention and its embodiments is non-limiting. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. In short, if a person skilled in the art is inspired by the above, and does not deviate from the purpose of the present invention, without inventive design, a structure and embodiment similar to the technical solution should fall within the scope of protection of the present invention.

Claims

1. A thin plate pushing device for bathroom cabinet production, characterized in that: The invention comprises a machine (1), wherein the machine (1) is provided with two plate support columns (2) for stacking thin plates, a conveying mechanism is provided behind the plate support columns (2), and a pushing mechanism is provided between the plate support columns (2) on both sides, and a mounting frame (3) is provided on the machine (1), and a front end of the mounting frame (3) is provided with a plurality of rear limiting columns (4) located behind the plate support columns (2), a discharge gap is left between the bottom end of the rear limiting column (4) and the plate support column (2), and the pushing mechanism can push the thin plates stacked on the plate support column (2) through the discharge gap into the conveying mechanism for transportation.

2. A thin plate pushing device for bathroom cabinet production according to claim 1, characterized in that: The conveying mechanism comprises an active roller (5), a driven roller (6) and a plurality of supporting rollers (7) rotatably arranged on a machine platform (1); the active roller (5), the driven roller (6) and the plurality of supporting rollers (7) are connected by a transmission belt (8); and the active roller (5) is driven by a driving motor (9) arranged on one side of the machine platform (1).

3. The thin plate pushing device for bathroom cabinet production according to claim 2, characterized in that: The mounting frame (3) is also provided with an adjusting cylinder (10), the bottom end of the piston rod of the adjusting cylinder (10) is provided with a mounting plate (11), and a plurality of pressure wheels (12) located above the conveyor belt (8) are rotatably provided on the mounting plate (11).

4. The thin plate pushing device for bathroom cabinet production according to claim 1, characterized in that: The pushing mechanism comprises guide rails (13) arranged on the machine platform (1) and a pushing cylinder (14) located between the guide rails (13); a movable plate (15) is slidably provided on the guide rails (13); a pushing plate (16) is provided on the movable plate (15); and the end of the piston rod of the pushing cylinder (14) is fixed to the bottom of the movable plate (15).

5. The thin plate pushing device for bathroom cabinet production according to claim 1, characterized in that: The machine (1) is provided with a sliding seat (17), an adjusting plate (18) is slidably provided on the sliding seat (17), an elongated hole (19) is provided on the adjusting plate (18), and a pressing screw (20) located in the elongated hole (19) is threadedly connected to the sliding seat (17), and a front limiting column (21) is provided on the adjusting plate (18), and a thin plate stacking area is formed between the front limiting column (21) and the rear limiting column (4).

6. The thin plate pushing device for bathroom cabinet production according to claim 1, characterized in that: The mounting frame (3) is slidably connected to the machine platform (1); a lifting cylinder (22) is provided on both sides of the machine platform (1); and the end of the piston rod of the lifting cylinder (22) is fixedly connected to the mounting frame (3).