Anti-blocking dust remover ash hopper
By designing a dust collector hopper that prevents material blocking and using a motor to drive the discharge valve and hopper vibration assembly, the problems of hopper blockage and equipment damage are solved, and stable dust discharge and safe equipment operation are achieved.
Patent Information
- Application Number
- CN202422829393.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-20
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-11-20
AI Technical Summary
The existing dust collector hopper is easily clogged, and when cleaning dust, it is easy to cause equipment damage or incomplete cleaning due to excessive or insufficient impact force.
A dust collector hopper with anti-blocking function is designed, which includes a motor-driven discharge valve, a rotating assembly, a vibration assembly and a buffer assembly. The motor drives the discharge valve to rotate and the hopper to vibrate, combined with the buffering of the spring and piston to ensure smooth discharge of dust and avoid equipment damage.
Effectively prevent the ash hopper from being blocked, ensure the smooth discharge of dust, avoid equipment damage, and ensure the safe and stable operation of the dust collector.
Smart Images

Figure CN223341932U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dust collector ash hopper equipment, in particular to an anti-blocking ash hopper for a dust collector. Background Art
[0002] In order to ensure the operation of the dust collector, it is often necessary to use an ash hopper to temporarily store the dust cleaned by the dust collector and output it to the outside. The utility model patent with patent application number CN202323395358.2 discloses an ash hopper and dust collector for a dust collector. The pressure detection device does not need to directly contact the flue gas and dust in the ash hopper body. The material level is determined by detecting the pressure change in the ash hopper body through a pressure tube, thereby reducing signal false alarms and corrosion damage. It is suitable for high-temperature working conditions such as furnace flue gas treatment. According to the technical solution disclosed therein, when the existing dust collector ash hopper equipment is in use, on the one hand, dust is easily attached to the inner wall of the ash hopper and cannot be discharged smoothly to the outside, which is easy to cause dust congestion, which is not conducive to ensuring the safe operation of the dust collector. On the other hand, when the dust in the ash hopper is shaken off, the ash hopper is easily damaged due to excessive impact force, or the impact is too light and the purpose of cleaning cannot be achieved.
[0003] Therefore, how to design a dust collector hopper that prevents material blockage has become our current problem to be solved. Utility Model Content
[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a dust collector hopper that is anti-blocking to solve the problems raised in the above background technology. The utility model has a reasonable design and is relatively convenient to use. It is suitable for the stable delivery of dust from the dust collector.
[0005] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a dust collector hopper for preventing material blockage, comprising an ash hopper and a sleeve, a discharge assembly installed on the sleeve, the discharge assembly comprising a motor and a discharge valve, a movable assembly installed on the inner side of the discharge valve, the movable assembly comprising a bayonet and a spring 1, a rotating assembly installed on the inner side of the ash hopper, the rotating assembly comprising a rotating rod and a support rod, an impact assembly installed on the rotating rod, the impact assembly comprising a spring 2 and a hammer, a vibration assembly installed on the ash hopper, the vibration assembly comprising a sliding sleeve and a piston, a re-vibration assembly installed on the sliding sleeve, the re-vibration assembly comprising a support block and a spring 3.
[0006] Furthermore, the sleeve is welded to the bottom of the ash hopper, an outlet is welded to the bottom of the sleeve, and the outlet is connected to the bottom of the ash hopper through the sleeve.
[0007] Furthermore, the outer side of the discharge valve is clamped on the inner wall of the sleeve, the motor is installed on the outer side of the sleeve by bolts, and one end of the discharge valve passes through the inner wall of the sleeve and is keyed to the output shaft of the motor.
[0008] Furthermore, a slot is provided on the inner side of the discharge valve, one end of the bayonet is connected to the inner wall of the slot through a spring, and the other end of the bayonet passes through the slot and extends to the outside of the discharge valve, and a curved surface is provided on the inner wall of the bottom of the ash hopper.
[0009] Furthermore, the support rod is welded to the inner wall of the ash hopper, a through opening is opened on the inner side of the rotating rod, and the rotating rod is sleeved on the outer side of the support rod through the through opening.
[0010] Furthermore, the sliding sleeve is welded to the inner wall of the ash hopper, the piston is clamped on the inner side of the sliding sleeve, and the outer side of the piston is clamped on the inner wall of the sliding sleeve.
[0011] Furthermore, one side of the rotating rod is connected to the inner wall of the ash hopper through a second spring, the hammer body is welded to the top end of the rotating rod, and the piston is located on one side of the hammer body.
[0012] Furthermore, a notch may be provided on the top of the piston, the support block is welded to the inner wall of the sleeve, the support block is connected to the inner wall of the notch via a spring three, and the support block is located on the inner side of the notch.
[0013] When the dust collector is in operation, the hopper is welded to the bottom of the dust collector. After the dust collector generates dust, it falls to the inside of the hopper, and the motor drives the discharge valve to rotate, so that the dust in the hopper is discharged outward through the sleeve and the outlet, ensuring the sealing of the hopper and ensuring the ventilation and dust removal work of the dust collector. When the discharge valve rotates, when the latch pin rotates to the top, the spring 1 pushes the latch pin to the outside of the discharge valve, thereby causing the latch pin to push the bottom end of the rotating rod, the rotating rod stretches the spring 2 and rotates through the support rod until the latch pin rotates to separate from the rotating rod and is pushed to the inside of the slot under the gradual extrusion of the curved surface, ensuring the smooth rotation of the discharge valve, the spring 2 pulls the rotating rod and causes the hammer to hit the piston, and the piston hits the hopper, thereby causing the hopper to vibrate, and the dust attached to the inner wall of the hopper is settled, avoiding dust accumulation on the inner wall of the hopper, thereby effectively ensuring the smooth discharge of dust and preventing the working safety of the dust collector from being affected by excessive dust.
[0014] 2. When the ash hopper of the dust collector with anti-blocking material is hit, the piston compresses spring three and moves toward the inner wall of the ash hopper until the piston hits the inner wall of the ash hopper. The elastic force of spring three can be used to cushion the movement of the piston to prevent the collision between the piston and the ash hopper from being too strong. At the same time, after the piston completes the collision, the inner wall of the ash hopper rebounds on the piston, and the elastic force of spring three drives the piston to shake repeatedly in the sliding sleeve, thereby causing the piston to drive the sliding sleeve to vibrate through spring three and the support block, and transmit the vibration to the ash hopper, thereby causing the ash hopper to vibrate frequently, which can effectively avoid damage to the ash hopper due to excessive impact force of the piston, and can also avoid the dust from being unable to be cleaned due to insufficient vibration force through continuous vibration.
[0015] 3. The dust hopper of the dust collector with anti-blocking material is reasonably designed, more efficient and convenient to use, and suitable for the stable delivery of dust from the dust collector. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic structural diagram of a dust collector hopper that prevents material blockage according to the utility model;
[0017] Figure 2 This is a cross-sectional view of an anti-blocking dust collector hopper according to the utility model;
[0018] Figure 3 This is a schematic structural diagram of a sliding sleeve of an anti-blocking dust collector hopper according to the utility model;
[0019] In the figure: 1. Ash hopper; 2. Outlet; 3. Sleeve; 4. Motor; 5. Discharge valve; 6. Slot; 7. Pin; 8. Spring 1; 9. Curved surface; 10. Rotating rod; 11. Support rod; 12. Spring 2; 13. Hammer; 14. Sleeve; 15. Piston; 16. Support block; 17. Spring 3. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0021] See also Figures 1 to 3The utility model provides a technical solution: a dust collector hopper with anti-blocking material, including an ash hopper 1 and a sleeve 3, a discharge assembly is installed on the sleeve 3, the discharge assembly includes a motor 4 and a discharge valve 5, a movable assembly is installed on the inner side of the discharge valve 5, the movable assembly includes a bayonet 7 and a spring 8, a rotating assembly is installed on the inner side of the ash hopper 1, the rotating assembly includes a rotating rod 10 and a support rod 11, an impact assembly is installed on the rotating rod 10, the impact assembly includes a spring 12 and a hammer 13, the ash hopper 1 is installed Equipped with a vibration assembly, the vibration assembly includes a sleeve 14 and a piston 15, the sleeve 14 is equipped with a re-vibration assembly, the re-vibration assembly includes a support block 16 and a spring three 17, the sleeve 3 is welded to the bottom of the ash hopper 1, the bottom of the sleeve 3 is welded with an outlet 2, the outlet 2 is connected to the bottom of the ash hopper 1 through the sleeve 3, the inner side of the discharge valve 5 is provided with a card slot 6, one end of the card pin 7 is connected to the inner wall of the card slot 6 through a spring 8, the other end of the card pin 7 passes through the card slot 6 and extends to the outside of the discharge valve 5, the A curved surface 9 is provided on the inner wall of the bottom of the ash hopper 1. When in use, the ash hopper 1 is welded to the bottom of the dust collector. After the dust generated by the dust collector falls to the inner side of the ash hopper 1, the motor 4 drives the discharge valve 5 to rotate, and the dust in the ash hopper is discharged outward through the sleeve 3 and the outlet 2, and the sealing inside the ash hopper 1 is ensured, and the ventilation and dust removal work of the dust collector is ensured. When the discharge valve 5 rotates, when the bayonet 7 rotates to the top, the spring 18 pushes the bayonet 7 to the outside of the discharge valve 5, so that the bayonet 7 pushes the bottom end of the rotating rod 10, and the rotating rod 10 stretches the spring. The second spring 12 rotates through the support rod 11 until the pin 7 rotates to separate from the rotating rod 10 and is pushed to the inner side of the slot 6 under the gradual squeezing of the curved surface 9, ensuring the smooth rotation of the discharge valve 5. The spring 2 12 pulls the rotating rod 10 and makes the hammer 13 hit the piston 15, and the piston 15 hits the ash hopper 1, thereby causing the ash hopper 1 to vibrate, and the dust attached to the inner wall of the ash hopper 1 is settled, avoiding the accumulation of dust 1 on the inner wall of the hopper, thereby effectively ensuring the smooth discharge of dust and preventing the working safety of the dust collector from being affected by excessive dust.
[0022] In this embodiment, the outer side of the discharge valve 5 is stuck on the inner wall of the sleeve 3, and the motor 4 is installed on the outer side of the sleeve 3 by bolts. One end of the discharge valve 5 passes through the inner wall of the sleeve 3 and is keyed to the output shaft of the motor 4. The support rod 11 is welded to the inner wall of the ash hopper 1, and a through hole is opened on the inner side of the rotating rod 10. The rotating rod 10 is sleeved on the outer side of the support rod 11 through the through hole. The sliding sleeve 14 is welded to the inner wall of the ash hopper 1, and the piston 15 is stuck on the inner side of the sliding sleeve 14. The outer side of the piston 15 is stuck on the inner wall of the sliding sleeve 14. One side of the rotating rod 10 is connected to the inner wall of the ash hopper 1 through the spring 2 12. The hammer body 13 is welded to the top of the rotating rod 10. The piston 15 is located on one side of the hammer body 13. The top of the piston 15 may be provided with a notch. The support block 16 is welded to the inner wall of the sliding sleeve 14. The support block 16 is connected to the inner wall of the sliding sleeve 14 through the spring 3 1 7 is connected to the inner wall of the gap, and the support block 16 is located on the inner side of the gap. When it is hit, the piston 15 compresses the spring three 17 and moves toward the inner wall of the ash hopper 1 until the piston 15 hits the inner wall of the ash hopper 1. The elastic force of the spring three 17 can be used to buffer the movement of the piston 15 to prevent the piston 15 from hitting the ash hopper 1 too hard. At the same time, after the piston 15 completes the collision, the inner wall of the ash hopper 1 hits the piston 15, and the elastic force of the spring three 17 drives the piston 15 to shake repeatedly in the sliding sleeve 14, thereby causing the piston 15 to drive the sliding sleeve 14 to vibrate through the spring three 17 and the support block 16, and transmit the vibration to the ash hopper 1, thereby causing the ash hopper 1 to vibrate frequently, which can effectively avoid the ash hopper 1 from being damaged due to the excessive impact force of the piston 15, and can also avoid the dust from being unable to be cleaned due to insufficient vibration force through continuous vibration.
[0023] The dust hopper of the anti-blocking dust collector provides power to all electrical equipment through an external power supply. When in use, the ash hopper 1 is welded to the bottom of the dust collector. After the dust generated by the dust collector falls to the inside of the ash hopper 1, the motor 4 drives the discharge valve 5 to rotate, and the dust in the ash hopper is discharged outward through the sleeve 3 and the outlet 2, and the sealing inside the ash hopper 1 is ensured to ensure the ventilation and dust removal work of the dust collector. When the discharge valve 5 rotates, when the bayonet 7 rotates to the top, the spring 1 8 pushes the bayonet 7 to the discharge valve 5, thereby causing the latch 7 to push the bottom end of the rotating rod 10, and the rotating rod 10 extends the spring 2 12 and rotates through the support rod 11 until the latch 7 rotates to separate from the rotating rod 10 and is pushed to the inside of the card slot 6 under the gradual extrusion of the curved surface 9, ensuring the smooth rotation of the discharge valve 5, the spring 2 12 pulls the rotating rod 10 and causes the hammer 13 to hit the piston 15, and the piston 15 hits the ash hopper 1, thereby causing the ash hopper 1 to vibrate and settle the dust attached to the inner wall of the ash hopper 1. The spring 3 17 can be used to buffer the movement of the piston 15, thereby preventing the piston 15 from hitting the inner wall of the ash hopper 1 too much. At the same time, after the piston 15 completes the collision, the inner wall of the ash hopper 1 hits the piston 15, and the elastic force of the spring 3 17 drives the piston 15 to rock repeatedly in the sliding sleeve 14, thereby causing the piston 15 to drive the sliding sleeve 14 to vibrate through the spring 3 17 and the support block 16, and transmit the vibration to the ash hopper 1, thereby causing the ash hopper 1 to vibrate frequently, which can effectively avoid the ash hopper 1 being damaged due to the excessive impact force of the piston 15, and can also avoid the dust from being unable to be cleaned due to insufficient vibration force through continuous vibration.
[0024] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. A dust collector ash hopper for preventing material blockage, comprising an ash hopper (1) and a sleeve (3), wherein a material discharge assembly is mounted on the sleeve (3), and the material discharge assembly comprises a motor (4) and a material discharge valve (5), characterized in that: A movable component is installed on the inner side of the discharge valve (5), and the movable component includes a latch (7) and a spring 1 (8). A rotating component is installed on the inner side of the ash hopper (1), and the rotating component includes a rotating rod (10) and a support rod (11). An impact component is installed on the rotating rod (10), and the impact component includes a spring 2 (12) and a hammer (13). A vibration component is installed on the ash hopper (1), and the vibration component includes a sliding sleeve (14) and a piston (15). A re-vibration component is installed on the sliding sleeve (14), and the re-vibration component includes a support block (16) and a spring 3 (17).
2. The anti-blocking dust collector hopper according to claim 1, characterized in that: The sleeve (3) is welded to the bottom of the ash hopper (1), an outlet (2) is welded to the bottom of the sleeve (3), and the outlet (2) is connected to the bottom of the ash hopper (1) through the sleeve (3).
3. The anti-blocking dust collector hopper according to claim 2, characterized in that: The outer side of the discharge valve (5) is clamped on the inner wall of the sleeve (3), the motor (4) is installed on the outer side of the sleeve (3) by means of bolts, and one end of the discharge valve (5) passes through the inner wall of the sleeve (3) and is keyed to the output shaft of the motor (4).
4. The anti-blocking dust collector hopper according to claim 1, characterized in that: A slot (6) is provided on the inner side of the discharge valve (5), one end of the bayonet (7) is connected to the inner wall of the slot (6) via a spring (8), and the other end of the bayonet (7) passes through the slot (6) and extends to the outer side of the discharge valve (5). A curved surface (9) is provided on the inner wall of the bottom of the ash hopper (1).
5. The anti-blocking dust collector hopper according to claim 4, characterized in that: The support rod (11) is welded to the inner wall of the ash hopper (1), a through opening is opened on the inner side of the rotating rod (10), and the rotating rod (10) is sleeved on the outer side of the support rod (11) through the through opening.
6. The anti-blocking dust collector hopper according to claim 5, characterized in that: The sliding sleeve (14) is welded to the inner wall of the ash hopper (1), the piston (15) is clamped on the inner side of the sliding sleeve (14), and the outer side of the piston (15) is clamped on the inner wall of the sliding sleeve (14).
7. The anti-blocking dust collector hopper according to claim 6, characterized in that: One side of the rotating rod (10) is connected to the inner wall of the ash hopper (1) through a second spring (12), the hammer body (13) is welded to the top end of the rotating rod (10), and the piston (15) is located on one side of the hammer body (13).
8. The anti-blocking dust collector hopper according to claim 7, characterized in that: The top of the piston (15) may be provided with a notch, the support block (16) is welded to the inner wall of the sleeve (14), the support block (16) is connected to the inner wall of the notch via a spring (17), and the support block (16) is located on the inner side of the notch.
Citation Information
Patent Citations
Dust hopper for dust remover and dust remover
CN221333219U