Winding machine capable of uniformly winding

By cutting copper wire holes on the side wall of the winding machine's hollow reel and combining it with a DD direct-drive motor and gear linkage structure, the problem of uneven winding of the winding machine is solved, and the uniform storage and automatic winding of the conductive copper wire are achieved.

CN223342066UActive Publication Date: 2025-09-16TAICANG LUXIU ELECTRONICS CO LTD
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Patent Information

Application Number
CN202422623266.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-29
Publication Date
2025-09-16
Estimated Expiration
2034-10-29

AI Technical Summary

Technical Problem

After long-term use, the existing winding machine has a low synchronization rate between the cylinder and the drive motor, resulting in poor winding uniformity and uneven winding.

Method used

The side wall of the hollow winding drum is cut with neatly arranged copper wire holes. Combined with the DD direct drive motor, gear linkage and threaded rod structure, the uniform winding of the conductive copper wire is achieved. The position of the wire can be observed through the glass window, and the wire is automatically stored in conjunction with the wiring tube and alloy tube.

Benefits of technology

The conductive copper wire is smoothly wound on the reel, which avoids winding failure and regional accumulation and ensures the uniformity and reliability of winding.

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Abstract

The utility model discloses a winding machine capable of uniformly winding, which relates to the technical field of winding machines and comprises a storage box, a box door arranged at one end of the storage box, a glass window arranged on the box door, a winding drum arranged in the storage box, a driving component arranged below the winding drum and a traction component arranged on one side of the winding drum. The cutting part is arranged on the side, away from the winding drum, of the traction part, and the length measuring part is arranged on the outer portion of the side, close to the cutting part, of the storage box; according to the winding machine capable of achieving uniform winding, automatic and uniform winding and storage can be achieved, and the length of a conductive copper wire entering and exiting the storage device can be judged during winding and unwinding.
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Description

Technical Field

[0001] The utility model mainly relates to the technical field of winding machines, in particular to a winding machine capable of evenly winding. Background Art

[0002] Conductive copper wire plays an important role in the fields of electronics, electrical engineering and heat conduction. It is usually used to manufacture wires, cables and sockets, etc. They can effectively transmit electrical energy or signals. Depending on the materials and specifications used, conductive copper wire can be used in low-voltage applications (such as household electricity) and high-voltage applications (such as power transmission). In electronic products and mechanical equipment, it is often used as an auxiliary material for heat dissipation. It can also be used to make sensor elements such as thermistors and strain gauges. It can be used to make key components such as terminals and contacts. These parts can ensure safe and reliable electrical connections and are ideal conductors for welding and electroplating of many metal and non-metallic materials, which makes them of great significance in the processing of electronic components. Since they are often used in large quantities, winding machines are usually used to reel the conductive copper wire and isolate it for storage. Existing winding machines usually use rotating sleeves for winding, but there is a problem of uneven winding. Therefore, a new winding machine that can reel evenly is needed.

[0003] According to application number CN202322981209.8, a winding machine that can be evenly wound is provided, including a base plate, an electric control chassis, a first take-up wheel, a first pulley and a wire sleeve. The electric control chassis is fixedly installed on the upper side of the base plate, and the rear side of the electric control chassis is fixedly installed with a drive motor. A vertical plate is fixedly installed above the base plate, and a cylinder is fixedly installed on one side of the vertical plate. The output end of the cylinder is fixedly connected to a connecting rod, one end of the connecting rod is fixedly connected to a sliding block, a column is fixedly connected above the sliding block, and a wire sleeve is fixedly installed on the top of the column.

[0004] The above-mentioned document drives the wire sleeve to swing back and forth laterally through the cylinder, so that the conductive copper wire is evenly wound on the winding wheel. However, there is a problem of poor winding uniformity due to low working synchronization between the cylinder and the drive motor after long-term use. Utility Model Content

[0005] Based on this, the purpose of the present invention is to provide a winding machine that can be evenly wound to solve the technical problems raised in the above background technology.

[0006] To achieve the above objectives, the present invention provides the following technical solutions:

[0007] A winding machine capable of uniform winding comprises a storage box, a box door provided at one end of the storage box, a glass window provided on the box door, a winding drum provided inside the storage box, a driving component provided below the winding drum, a traction component provided on one side of the winding drum, a cutting component provided on the side of the traction component away from the winding drum, and a length measuring component provided on the outside of the storage box on a side close to the cutting component.

[0008] Preferably, the interior of the winding drum is hollow, and a large number of neatly arranged copper wire holes are cut through the side wall.

[0009] Preferably, the driving component includes two driving gears arranged at the upper and lower ends of the side of the winding drum, the execution end of which is connected to the DD direct drive motor at the bottom of the winding drum and is sleeved on the first bearing at the top of the winding drum.

[0010] Preferably, the traction component includes a threaded rod arranged on one side of the winding drum, two driven gears sleeved on the upper and lower ends of the side of the threaded rod, a second bearing sleeved on the bottom and top central axis of the threaded rod, and a nut connected to the mounting block in the middle of the threaded rod.

[0011] Preferably, the mounting block includes a wiring tube welded transversely to a side surface, a sliding tube welded longitudinally to the other side, and a sliding rod passing through the sliding tube.

[0012] Preferably, the cutting component includes an alloy tube passed through the wiring tube, a through tube provided on the side wall of the alloy tube at one end away from the winding drum, two plastic buttons passed through the two ends of the through tube, blades provided on the same side of the two plastic buttons, and several springs provided on the side of the storage end of the plastic buttons.

[0013] Preferably, the length measuring component includes a through groove provided on the side of the storage box that cooperates with the alloy tube path, two rubber curtains provided inside the through groove, a scale provided at one end of the through groove, and a triangular pointer provided on the side of the alloy tube close to the scale.

[0014] In summary, this technical solution has the following beneficial effects:

[0015] In this embodiment, a large number of neatly arranged copper wire holes are cut on the side wall of the hollow winding drum. When observed from the outside through a glass window, the external conductive copper wire can be easily passed through the copper wire holes on the winding drum in conjunction with the wiring tube and the alloy tube. By starting the DD direct drive motor, fast and automatic winding can be achieved. Due to the deflection effect during rotation, there will be no detachment and winding failure.

[0016] By adjusting the height of the mounting blocks on the winding drum and the threaded rod through the linkage of each gear, the conductive copper wire can be smoothly wound up and down on the winding drum, and the speed mismatch problem will not occur in the various components of the gear linkage, thus avoiding the knotting problem caused by regional accumulation of the conductive copper wire on the winding drum. At the same time, the mounting blocks that slide up and down cooperate with the external length measuring components to effectively measure the length of the conductive copper wire entering and leaving the storage box. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is the axonometric drawing of the overall structure of the utility model;

[0018] Figure 2 It is a side axonometric view of the overall structure of the utility model;

[0019] Figure 3 This is a schematic diagram of the internal device of the present invention without the shell;

[0020] Figure 4 This is a schematic diagram of the disassembly of some components of the present invention;

[0021] Figure 5 It is a side sectional view of some components of the present invention.

[0022] Description of the drawings: 10. Storage box; 101. Box door; 102. Glass window; 11. Winding drum; 12. Driving component; 13. Traction component; 14. Cutting component; 15. Length measuring component; 111. Copper wire hole; 121. Driving gear; 122. DD direct drive motor; 123. First bearing; 131. Threaded rod; 132. Driven gear; 133. Second bearing; 134. Mounting block; 1341. Wire tube; 1342. Sliding tube; 1343. Sliding rod; 141. Alloy tube; 142. Through tube; 143. Plastic button; 144. Blade; 145. Spring; 151. Through slot; 152. Rubber curtain; 153. Scale; 154. Triangular pointer. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present invention.

[0024] Example

[0025] Please refer to the attached Figure 1 、 34, a winding machine capable of uniform winding comprises a storage box 10, a box door 101 provided at one end of the storage box 10, a glass window 102 provided on the box door 101, a winding drum 11 provided inside the storage box 10, a driving component 12 provided below the winding drum 11, a traction component 13 provided on one side of the winding drum 11, a cutting component 14 provided on the side of the traction component 13 away from the winding drum 11, and a length measuring component 15 provided on the outside of the storage box 10 close to the cutting component 14; the winding drum 11 is hollow inside, and a large number of neatly arranged copper wire holes 111 are cut through the side wall; the mounting block 134 comprises a wiring tube 1341 welded laterally to the side, a sliding tube 1342 welded longitudinally to the other side, and a sliding rod 1343 passing through the sliding tube 1342.

[0026] It should be noted that the copper wire hole 111 on the side wall of the winding drum 11 is cut at an angle, so that when the winding drum 11 starts to rotate, the conductive copper wire is bent to a certain extent, and sufficient friction is generated between the bend and the copper wire hole 111 to prevent it from falling off when the conductive copper wire starts to be wound;

[0027] Furthermore, when it is necessary to store the conductive copper wire, one end of the conductive copper wire is aligned with the entrance of the alloy tube 141 in the wiring tube 1341 and inserted. The inserted conductive copper wire is observed through the glass window 102 on the box door 101, and the position is adjusted until its entry end is inserted into the copper wire hole 111 on the side wall of the winding drum 11.

[0028] Please refer to the attached Figure 1 、 3 As shown in Figure 4, the driving component 12 includes two driving gears 121 provided at the upper and lower ends of the side of the winding drum 11, the execution end is connected to the DD direct drive motor 122 at the bottom of the winding drum 11, and a first bearing 123 is sleeved on the top of the winding drum 11; the traction component 13 includes a threaded rod 131 provided on one side of the winding drum 11, two driven gears 132 are sleeved on the upper and lower ends of the side of the threaded rod 131, a second bearing 133 is sleeved on the bottom and top central axis of the threaded rod 131, and the nut is connected to the mounting block 134 in the middle of the threaded rod 131.

[0029] It should be noted that the driving gear 121 and the driven gear 132 are in one-to-one meshing engagement, the other ends of the first bearing 123 and the second bearing 133 are both fixed to the wall of the storage box 10, and the number of threads of the threaded rod 131 needs to be limited to ensure that the conductive copper wire can be fully wound around the side wall of the take-up drum 11 when the mounting block 134 is threadedly driven to rise;

[0030] Furthermore, when a sufficient length of conductive copper wire is inserted into the copper wire hole 111, the DD direct drive motor 122 is started to cause the winding drum 11 to rotate with the first bearing 123 as the central axis, thereby pulling the conductive copper wire to be wound on the winding drum 11;

[0031] Furthermore, the two driving gears 121 at the upper and lower ends of the side of the winding drum 11 engage and drive the two driven gears 132 at the upper and lower ends of the side of the threaded rod 131, causing the threaded rod 131 to rotate around the second bearing 133 as the central axis;

[0032] Furthermore, under the limitation of the sliding tube 1342 and the sliding rod 1343 passing through the sliding tube 1342, the mounting block 134 connected by the nut moves up and down on the threaded rod 131, and the winding height of the conductive copper wire is adjusted through the wiring tube 1341 so that it is evenly and neatly wound on the side wall of the winding drum 11.

[0033] Please refer to the attached Figure 1 、 2 As shown in Figures 5 and 6, the cutting component 14 includes an alloy tube 141 passing through the wiring tube 1341, a through tube 142 provided on the side wall of the alloy tube 141 at one end away from the winding drum 11, two plastic buttons 143 passing through the two ends of the through tube 142, a blade 144 provided on the same side of the two plastic buttons 143, and several springs 145 provided on the side of the storage end of the plastic buttons 143; the length measuring component 15 includes a through groove 151 provided on the path side of the storage box 10 to cooperate with the alloy tube 141, two rubber curtains 152 provided inside the through groove 151, a scale 153 provided at one end of the through groove 151, and a triangular pointer 154 provided on the side of the alloy tube 141 close to the scale 153.

[0034] It should be noted that the operating logic for removing the conductive copper wire is the same as that for inserting the conductive copper wire, but the DD direct-drive motor 122 is in a loose state, and the conductive copper wire is removed by hand pulling; a wiping cloth can be attached to the tail end of the alloy tube 141 to wipe the inserted conductive copper wire in and out of the alloy tube 141; each scale on the scale 153 has a fixed unit, and the staff can calculate the length of the conductive copper wire to be removed based on the relative displacement of the triangular pointer 154;

[0035] Furthermore, when the conductive copper wire needs to be taken out, the conductive copper wire at the inlet end of the alloy tube 141 is pulled, causing the reel 11 to rotate in the reverse direction, and the driving gear 121 engages the driven gear 132 to cause the threaded rod 131 to rotate in the reverse direction, and the mounting block 134 also moves in the reverse direction;

[0036] Furthermore, the alloy tube 141 moves up and down in the through slot 15, driving the triangular pointer 154 to move together. The length of the pulled conductive copper wire is calculated based on the displacement distance of the triangular pointer 154 on the side of the scale 153. During this process, the two rubber curtains 152 are attached to the alloy tube 141 to prevent a large amount of air from entering the storage box 10.

[0037] Furthermore, after the conductive copper wire of a suitable length is pulled out, the two plastic buttons 143 at the upper and lower ends of the through-tube 142 are pressed to push the blade 144 to cut the conductive copper wire;

[0038] Furthermore, the two plastic buttons 143 are released, and the plastic buttons 143 and the pushing blade 144 are reset due to the rebound of the springs 145 .

[0039] The working principle of this utility model is:

[0040] First, when it is necessary to store the conductive copper wire, align one end of the conductive copper wire with the entrance of the alloy tube 141 in the wiring tube 1341 and insert it. Observe the inserted conductive copper wire through the glass window 102 on the door 101 and adjust the position until the entrance end is inserted into the copper wire hole 111 on the side wall of the winding drum 11. When a sufficient length of conductive copper wire is inserted into the copper wire hole 111, start the DD direct drive motor 122 to cause the winding drum 11 to rotate with the first bearing 123 as the central axis. Then the conductive copper wire is pulled to be wound on the winding drum 11, and the two driving gears 121 at the upper and lower ends of the side of the winding drum 11 are engaged to drive the two driven gears 132 at the upper and lower ends of the side of the threaded rod 131, causing the threaded rod 131 to rotate with the second bearing 133 as the central axis. Under the limitation of the sliding tube 1342 and the sliding rod 1343 passing through the sliding tube 1342, the mounting block 134 connected with the nut moves up and down on the threaded rod 131, and the threaded rod 131 is adjusted by the wiring tube 1341. The winding height of the conductive copper wire is adjusted so that it is evenly and neatly wound on the side wall of the winding drum 11; when the conductive copper wire needs to be taken out, the conductive copper wire at the inlet end of the alloy tube 141 is pulled, causing the winding drum 11 to reverse, the driving gear 121 engages the driven gear 132 to cause the threaded rod 131 to reverse, and the mounting block 134 also moves in the opposite direction. The alloy tube 141 moves up and down in the through-groove 15, driving the triangular pointer 154 to move together. The length of the pulled conductive copper wire is calculated according to the displacement distance of the triangular pointer 154 on the side of the scale 153. During this process, the two rubber curtains 152 fit the alloy tube 141 to prevent a large amount of air from entering the storage box 10. When the conductive copper wire of the appropriate length is pulled out, the two plastic buttons 143 at the upper and lower ends of the through-tube 142 are pressed, and the push blade 144 cuts the conductive copper wire. The two plastic buttons 143 are released, and the plastic buttons 143 and the push blade 144 are reset under the rebound of several springs 145.

[0041] The above embodiments are only for illustrating the technical idea of ​​the present invention and cannot be used to limit the protection scope of the present invention. Any changes made on the basis of the technical solution in accordance with the technical idea proposed by the present invention shall fall within the protection scope of the present invention.

Claims

1. A winding machine capable of uniform winding, comprising a storage box (10), a door (101) provided at one end of the storage box (10), and a glass window (102) provided on the door (101), characterized in that , a winding drum (11) is arranged inside the storage box (10), a driving component (12) is arranged below the winding drum (11), a traction component (13) is arranged on one side of the winding drum (11), a cutting component (14) is arranged on the side of the traction component (13) away from the winding drum (11), and a length measuring component (15) is arranged on the outside of the storage box (10) on the side close to the cutting component (14).

2. A winding machine capable of uniform winding according to claim 1, characterized in that: The winding drum (11) is hollow inside, and a large number of neatly arranged copper wire holes (111) are cut through the side wall.

3. A winding machine capable of uniform winding according to claim 1, characterized in that: The driving component (12) includes two driving gears (121) arranged at the upper and lower ends of the side of the winding drum (11), an execution end connected to a DD direct drive motor (122) at the bottom of the winding drum (11), and a first bearing (123) sleeved on the top of the winding drum (11).

4. A winding machine capable of uniform winding according to claim 1, characterized in that: The traction component (13) includes a threaded rod (131) provided on one side of the winding drum (11), two driven gears (132) sleeved on the upper and lower ends of the side of the threaded rod (131), a second bearing (133) sleeved on the bottom and top central axis of the threaded rod (131), and a nut connected to a mounting block (134) in the middle of the threaded rod (131).

5. A winding machine capable of uniform winding according to claim 4, characterized in that: The mounting block (134) includes a wiring tube (1341) welded transversely to the side, a sliding tube (1342) welded longitudinally to the other side, and a sliding rod (1343) passing through the sliding tube (1342).

6. A winding machine capable of uniform winding according to claim 5, characterized in that: The cutting component (14) includes an alloy tube (141) passing through the interior of the wiring tube (1341), a through tube (142) provided on the side wall of one end of the alloy tube (141) away from the winding drum (11), two plastic buttons (143) passing through the interior of the through tube (142) at both ends, a blade (144) provided on the same side of the two plastic buttons (143), and a plurality of springs (145) provided on the side of the storage end of the plastic buttons (143).

7. A winding machine capable of uniform winding according to claim 6, characterized in that: The length measuring component (15) includes a through groove (151) provided on the path side of the storage box (10) that cooperates with the alloy tube (141), two rubber curtains (152) provided inside the through groove (151), a scale (153) provided at one end of the through groove (151), and a triangular pointer (154) provided on the side of the alloy tube (141) close to the scale (153).

Citation Information

Patent Citations

  • Winding machine capable of uniformly winding

    CN221191051U