Steel ball surface strengthening machine
By designing a steel ball circulation and strengthening mechanism for the steel ball surface strengthening machine, the problem of limited number of steel balls is solved, efficient steel ball strengthening and observation are achieved, and production costs are reduced.
Patent Information
- Application Number
- CN202422549084.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-10-22
AI Technical Summary
The internal space of the existing steel ball surface strengthening machine is fixed, resulting in a limited number of steel balls strengthened each time, which reduces the strengthening efficiency.
A steel ball surface strengthening machine including a steel ball circulation mechanism and a strengthening mechanism was designed. The circulation flow and power transmission of the steel balls were realized through a vertical worm and a transmission system, the number of steel balls processed in a single time was increased, and the discharge efficiency was improved through a flip arc plate and a transmission gear system.
The efficiency of steel ball strengthening is improved, the number of steel balls processed in a single time is increased, and the status of the steel balls can be observed in real time during the processing, which reduces production costs and discharge difficulty.
Smart Images

Figure CN223342768U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel ball strengthening, in particular to a steel ball surface strengthening machine. Background Art
[0002] Steel balls are divided into grinding steel balls, forging steel balls, and casting steel balls according to the production and processing technology, and are divided into bearing steel balls, stainless steel balls, carbon steel balls, copper bearing steel balls, alloy balls, etc. according to the processing materials. Among them, bearing steel balls are important basic components of industry. Alloy steel balls are a kind of spherical iron alloy wear-resistant body with carbon, chromium, manganese, molybdenum and other metal elements added as the main elements, and are produced by forging, spinning, rolling and casting. In the process of steel ball production, a strengthening machine is needed to strengthen the surface of the steel ball. However, one of the existing steel ball surface strengthening machines is limited to a fixed internal space of the strengthening machine during use, so that the number of steel balls strengthened each time is fixed, which reduces the overall steel ball strengthening efficiency. Utility Model Content
[0003] In view of the shortcomings of the existing technology, the utility model provides a steel ball surface strengthening machine, which solves the technical problem of limited number of steel balls to be strengthened and achieves the purpose of improving strengthening efficiency.
[0004] To solve the above technical problems, the present invention provides the following technical solutions: a steel ball surface strengthening machine, comprising a support base plate as a support foundation, a steel ball circulation mechanism for circulating the steel balls to be strengthened provided on the top of the support base plate, and a steel ball strengthening mechanism for strengthening the steel balls and transmitting power to the steel ball circulation mechanism provided on the support base plate;
[0005] The steel ball circulation mechanism includes a holding bin seat fixedly connected to one side of the top of the supporting base plate, a lifting tube fixedly connected to the middle of the top of the holding bin seat, a vertical worm rotatably connected to the middle of the inner side of the lifting tube, the bottom end of the vertical worm extends to the bottom of the holding bin seat and is fixedly connected to a driven bevel gear, the top of the lifting tube is fixedly connected to a buffer bucket, the bottom end of the buffer bucket is fixedly connected to a receiving bucket through a bracket, and the bottom end of the receiving bucket is connected to a transfer tube.
[0006] Preferably, a closing plate is fixedly connected to the outer side of the discharge end of the transfer pipe, and one end of the closing plate is connected to a discharge slope below the transfer pipe.
[0007] Preferably, the steel ball strengthening mechanism includes a strengthening bin arranged above the supporting base plate, a limiting ring is fixedly connected to the middle of the outer side of the strengthening bin, a docking window is opened at one end of the strengthening bin, and the closing plate is rotatably connected inside the docking window.
[0008] Preferably, a plurality of flip arc plates are distributed equidistantly around the inner wall of the reinforcement bin, and a closed circular plate is movably connected to one end of the reinforcement bin away from the docking window.
[0009] Preferably, a transmission tooth is fixedly connected to one end of the outer side of the reinforcement bin, a transmission motor is installed below the reinforcement bin through a base, and a driving gear meshing with the transmission tooth is connected to the transmission end of the transmission motor.
[0010] Preferably, one end of the driving gear is fixedly connected to a connecting bevel gear that meshes with the driven bevel gear through a connecting rod.
[0011] Preferably, a clamping seat fixedly connected to the closing plate is provided at the top end of the supporting base plate, and the clamping seat is sleeved on the outer side of the limiting ring through a bearing.
[0012] By means of the above technical solution, the present invention provides a steel ball surface strengthening machine, which has at least the following beneficial effects:
[0013] 1. Due to the setting of the steel ball circulation mechanism, the utility model makes the single processing storage capacity of the strengthening machine larger, which can improve the processing efficiency. Moreover, during the processing, the operator can also observe the processing status of the strengthened steel balls at any time, and can observe the processing status of the steel balls without stopping the processing operation.
[0014] 2. Due to the setting of the steel ball strengthening mechanism, the utility model can provide power for the steel ball circulation mechanism while strengthening the steel balls. This design can reduce the investment in motorized equipment and reduce the investment in production costs. At the same time, opening the closed circular plate can fully expose the strengthening bin to the outside, which can improve the discharge efficiency of the steel balls. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The drawings described herein are used to provide further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute improper limitations on the present application.
[0016] In the attached figure:
[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the vertical worm installation structure of the utility model;
[0019] Figure 3 This is a schematic diagram of the transmission motor installation structure of the present utility model.
[0020] In the figure: 1. Support base plate;
[0021] 2. Steel ball circulation mechanism; 201. Storage chamber; 202. Lifting tube; 203. Vertical worm; 204. Driven bevel gear; 205. Buffer bucket; 206. Receiving bucket; 207. Transfer tube; 208. Closing plate; 209. Discharge ramp; 210. Clamping seat;
[0022] 3. Steel ball strengthening mechanism; 301. Strengthening chamber; 302. Limiting ring; 303. Docking window; 304. Flip arc plate; 305. Closed circular plate; 306. Transmission gear; 307. Transmission motor; 308. Driving gear; 309. Connecting bevel gear. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0024] Example 1
[0025] The existing steel ball surface strengthening machine, one of which is limited to the fixed internal space of the strengthening machine during use, so that the number of steel balls strengthened each time is fixed, which reduces the overall steel ball strengthening efficiency. Figure 1-Figure 3 This embodiment provides a steel ball surface strengthening machine that solves the problem of limited steel ball strengthening. The device includes a support base 1 as a support foundation, a steel ball circulation mechanism 2 disposed on top of the support base 1 for circulating the steel balls being strengthened, and a steel ball strengthening mechanism 3 disposed on the support base 1 for strengthening the steel balls and transmitting power to the steel ball circulation mechanism 2. The steel ball strengthening mechanism 3 strengthens the steel balls' surfaces while transmitting power to the steel ball circulation mechanism 2, which temporarily stores and transports the strengthened steel balls.
[0026] In order to receive the steel balls overflowing from the steel ball strengthening mechanism 3 and at the same time transfer the received steel balls back to the steel ball strengthening mechanism 3, the steel ball circulation mechanism 2 comprises a holding bin 201 fixedly connected to one side of the top of the supporting base plate 1, a lifting pipe 202 fixedly connected to the middle of the top of the holding bin 201, a vertical worm 203 rotatably connected to the middle of the inner side of the lifting pipe 202, the bottom end of the vertical worm 203 extends to the bottom of the holding bin 201 and is fixedly connected to a driven bevel gear 204, a buffer bucket 205 fixedly connected to the top of the lifting pipe 202, a receiving bucket 206 fixedly connected to the bottom end of the buffer bucket 205 through a bracket, a transfer pipe 207 connected to the bottom end of the receiving bucket 206, a closing plate 208 fixedly connected to the outer side of the discharge end of the transfer pipe 207, one end of the closing plate 208 is located below the transfer pipe 207 and is connected to a discharge slope 209.
[0027] The steel ball strengthening mechanism 3 provides power to the steel ball circulation mechanism 2, driving the driven bevel gear 204 to rotate, and the driven bevel gear 204 drives the vertical worm 203 connected thereto to rotate, during which the steel balls inside the storage bin 201 will roll toward the lifting tube 202, enter the lifting tube 202 through the hole opened at the bottom end of the lifting tube 202, and the vertical worm 203 will lift the steel balls received inside the storage bin 201 to the top of the lifting tube 202, and finally pass through the lifting tube 202. 02 is discharged from the top into the buffer bucket 205, then enters the receiving bucket 206 through the buffer bucket 205, and finally enters the steel ball strengthening mechanism 3 through the transfer tube 207 connected to the bottom end of the receiving bucket 206, thereby realizing the circulation of steel balls. The steel balls in the steel ball circulation mechanism 2 can also be counted as the total number of steel balls processed this time, which can increase the number of steel balls processed in a single time, and can also observe the strengthening status of the steel balls during processing, which can improve the overall processing efficiency of the steel balls.
[0028] Example 2
[0029] On the basis of Example 1, Example 1 solves the problem that the number of steel balls for strengthening is limited, but there is still the problem that the steel ball strengthening machine is difficult to discharge. Figure 1-Figure 3 As shown, the specific implementation process is as follows: In order to dock the steel ball reinforcement mechanism 3 and the steel ball circulation mechanism 2, the steel ball reinforcement mechanism 3 includes a reinforcement chamber 301 arranged above the support base 1, a limit ring 302 is fixedly connected to the middle of the outer side of the reinforcement chamber 301, and a docking window 303 is opened at one end of the reinforcement chamber 301. The closing plate 208 is rotatably connected inside the docking window 303.
[0030] In order to lift and drop the steel ball, thereby strengthening the steel ball, a plurality of flip arc plates 304 are evenly distributed around the inner wall of the strengthening chamber 301 , and a closed circular plate 305 is movably connected to the end of the strengthening chamber 301 away from the docking window 303 .
[0031] In order to realize the rotation of the strengthening chamber 301 , one end of the outer side of the strengthening chamber 301 is fixedly connected with a transmission tooth 306 , a transmission motor 307 is installed below the strengthening chamber 301 through a base, and a driving gear 308 meshing with the transmission tooth 306 is connected to the transmission end of the transmission motor 307 .
[0032] In order to transmit the power generated by the transmission motor 307 to the steel ball circulation mechanism 2. One end of the driving gear 308 is fixedly connected to the connecting bevel gear 309 meshing with the driven bevel gear 204 through a connecting rod.
[0033] In order to fix the reinforcement chamber 301 without affecting its rotation, a clamping seat 210 fixedly connected to the closing plate 208 is provided on the top of the support base 1. The clamping seat 210 is sleeved on the outside of the limiting ring 302 through a bearing.
[0034] The transmission motor 307 drives the driving gear 308 connected to its transmission end to rotate, and the driving gear 308 drives the transmission teeth 306 meshing with it to rotate, and the transmission teeth 306 drive the reinforcement bin 301 connected to it to rotate. During this period, the clamping seat 210 can support the reinforcement bin 301 without affecting the rotation of the reinforcement bin 301. Before this, the operator adds materials to the interior of the reinforcement bin 301 through the discharge port of the discharge slope 209 opened on the closing plate 208. During the rotation of the reinforcement bin 301, the interior of the reinforcement bin 301 is equidistantly fixed. Several fixedly connected flip arc plates 304 will lift the steel balls and rotate them. After the steel balls are lifted to the upper inside of the strengthening bin 301, they will fall down, thereby strengthening the steel balls. After the strengthening is completed, the closed circular plate 305 movably connected to one end of the strengthening bin 301 can be opened to take out all the strengthened steel balls inside the strengthening bin 301. During the rotation, the driving gear 308 will also drive the connecting bevel gear 309 connected to it to rotate, and the connecting bevel gear 309 will drive the driven bevel gear 204 to rotate, thereby achieving the effect of transmitting power to the steel ball circulation mechanism 2.
[0035] It should be noted that, in this article, the terms "comprises", "includes" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or apparatus that includes a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements that are inherent to such process, method, article or apparatus.
[0036] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A steel ball surface strengthening machine, comprising a support base plate (1) as a support base, characterized in that: A steel ball circulation mechanism (2) for circulating the reinforced steel balls is provided at the top of the support base plate (1), and a steel ball reinforcement mechanism (3) for reinforcing the steel balls and transmitting power to the steel ball circulation mechanism (2) is provided on the support base plate (1); The steel ball circulation mechanism (2) comprises a storage bin seat (201) fixedly connected to one side of the top end of the support base plate (1); a lifting tube (202) is fixedly connected to the middle of the top end of the storage bin seat (201); a vertical worm (203) is rotatably connected to the middle of the inner side of the lifting tube (202); the bottom end of the vertical worm (203) extends to the bottom of the storage bin seat (201) and is fixedly connected to a driven bevel gear (204); the top end of the lifting tube (202) is fixedly connected to a buffer bucket (205); the bottom end of the buffer bucket (205) is fixedly connected to a receiving bucket (206) via a bracket; the bottom end of the receiving bucket (206) is connected to a transfer tube (207).
2. The steel ball surface strengthening machine according to claim 1, characterized in that: A closing plate (208) is fixedly connected to the outer side of the discharge end of the transfer tube (207), and one end of the closing plate (208) is connected to a discharge slope (209) below the transfer tube (207).
3. The steel ball surface strengthening machine according to claim 2, characterized in that: The steel ball strengthening mechanism (3) comprises a strengthening bin (301) arranged above the supporting base plate (1), a limiting ring (302) being fixedly connected to the middle of the outer side of the strengthening bin (301), a docking window (303) being provided at one end of the strengthening bin (301), and the closing plate (208) being rotatably connected inside the docking window (303).
4. The steel ball surface strengthening machine according to claim 3, characterized in that: A plurality of flip arc-shaped plates (304) are equidistantly distributed around the inner wall of the reinforcement chamber (301), and a closed circular plate (305) is movably connected to one end of the reinforcement chamber (301) away from the docking window (303).
5. The steel ball surface strengthening machine according to claim 3, characterized in that: One end of the outer side of the reinforcement chamber (301) is fixedly connected to a transmission tooth (306), a transmission motor (307) is installed below the reinforcement chamber (301) through a base, and a driving gear (308) meshing with the transmission tooth (306) is connected to the transmission end of the transmission motor (307).
6. The steel ball surface strengthening machine according to claim 5, characterized in that: One end of the driving gear (308) is fixedly connected to a connecting bevel gear (309) meshing with the driven bevel gear (204) via a connecting rod.
7. The steel ball surface strengthening machine according to claim 3, characterized in that: A clamping seat (210) fixedly connected to the closing plate (208) is provided at the top end of the supporting base plate (1), and the clamping seat (210) is sleeved on the outside of the limiting ring (302) via a bearing.