Electroplating device for superhard coated abrasive tool
By introducing a circulating filtration system and a rotating mechanism into the electroplating device, the problem of impurity accumulation in the electroplating solution was solved, the uniformity and adhesion of the electroplating layer were improved, and the production efficiency and quality of superhard coated abrasive tools were improved.
Patent Information
- Application Number
- CN202422805591.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-11-15
AI Technical Summary
When existing electroplating devices are in use, impurities accumulate in the plating solution, affecting the uniformity and adhesion of the electroplated layer, leading to defects in the electroplating process and seriously restricting the production efficiency and quality of superhard coated abrasive tools.
A plating device for superhard coated abrasive tools was designed. The device includes a circulation device, a filter plate, and an output pipe to form a plating liquid circulation and filtration system. Combined with an electric telescopic rod, a motor, and a rotating rod, the device can achieve stable clamping and rotation of the abrasive tool and efficient circulation and filtration of the plating liquid, thereby reducing impurity accumulation.
It improves the quality and uniformity of the electroplating layer, simplifies the maintenance process, enhances the versatility and flexibility of the electroplating equipment, reduces electroplating dead corners, and improves production efficiency and product quality.
Smart Images

Figure CN223342853U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of grinding tools, in particular to an electroplating device for superhard coated grinding tools. Background Art
[0002] As we all know, in existing industrial manufacturing, super-hard coated abrasives are widely used in precision machining, mold manufacturing, aerospace and other tasks due to their excellent wear resistance, high hardness and good processing performance. However, in the production process of such abrasives, electroplating is a crucial step, which is directly related to the final performance and quality of the abrasives.
[0003] Existing electroplating equipment often has the problem of impurities accumulating in the plating solution over time, which not only affects the uniformity and adhesion of the electroplating layer, but may also cause defects in the electroplating process, seriously restricting the production efficiency and product quality of superhard coated abrasives. Utility Model Content
[0004] (1) Technical problems solved
[0005] In view of the deficiencies in the prior art, the utility model provides an electroplating device for a superhard coated abrasive tool.
[0006] (2) Technical solution
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an electroplating device for superhard coated abrasive tools, comprising a processing box, a circulation device and a connecting pole, the processing box being provided with a groove, the connecting pole being in the groove, the inner side wall of the processing box being provided with a connecting cavity, the bottom wall of the groove being provided with an output pipe, the output pipe passing through the groove and the upper side wall of the connecting cavity, a filter box being provided at the center of the bottom wall of the connecting cavity, the circulation device being in the filter box, the circulation device comprising a slide, a slider and a filter plate, the output pipe passing through the upper side wall of the filter box, the slide being symmetrically arranged at both ends of the inner side of the filter box, the slider passing through the slide and being slidably connected thereto, the two ends of the filter plate being connected to the slider, the filter plate being adapted to the filter box, the positive side wall of the filter box being provided with an opening, the positive side wall of the filter plate being provided with a sealing plate, the sealing plate passing through the filter plate and being sealed with it, connecting pipes with a water pump being provided on both sides of the lower end of the filter box, and the upper end of the connecting pipe passing through the upper end of the groove side wall.
[0008] In order to ensure that the grinding tool can be stably clamped and moved during the electroplating process, the utility model has the following improvements: support frames are provided at both ends of the upper side of the processing box, a feeding device is provided at the lower end of the support frame, a fixed frame is provided at the lower end of the feeding device, and a symmetrical electric telescopic rod is provided in the fixed frame, and a fixed block is provided at one end of the electric telescopic rod.
[0009] In order to enable the grinding tool to rotate during the electroplating process, the present invention has the following improvements: a motor is provided on one side wall of the fixed frame, and a rotating rod is provided at one end of one of the electric telescopic rods, which passes through the side wall of the fixed frame and is connected to the output end of the motor.
[0010] In order to facilitate the removal of the filter plate, the present invention has the following improvements: an auxiliary port is provided on the front side wall of the processing box.
[0011] In order to reduce the vibration and noise of the electroplating device during operation, the utility model has the following improvements: placement pads are provided at the four corners of the bottom wall of the processing box.
[0012] In order to facilitate operators to install and remove the sealing plate by hand, the utility model has the following improvements: a handle is provided on the front side wall of the sealing plate.
[0013] In order to make the movement of the slider in the slideway more stable, the present invention has the following improvements: a damping connection is formed between the slideway and the slider.
[0014] In order to improve the controllability and automation of the electroplating process, the present invention has the following improvements: an operating screen is provided at one end of the upper side of the processing box, and the operating screen is connected to the feeding device and the connecting pole signal.
[0015] (3) Beneficial effects
[0016] Compared with the prior art, the present invention provides an electroplating device for superhard coated abrasive tools, which has the following beneficial effects:
[0017] The electroplating device of the superhard coated abrasive tool is provided with a circulation device. The filter plate, output pipe and connecting pipe together constitute a complete electroplating liquid circulation and filtration system, which helps to remove impurities and particulate matter in the electroplating liquid in time, maintain the cleanliness of the electroplating liquid, and realize efficient circulation and continuous purification of the electroplating liquid, thereby improving the quality and uniformity of the electroplating layer. The filter plate is connected to the slideway through the sliding connection of the slider and can be easily pulled out for cleaning or replacement, simplifying the maintenance process. An electric telescopic rod and a fixed block are provided to adapt to abrasive tools of different sizes, thereby improving the versatility and flexibility of the electroplating device. A motor and a rotating rod are provided. The motor output drives the rotating rod to rotate, which helps the electroplating liquid to cover the surface of the abrasive tool more evenly, reduces electroplating dead angles, and further improves the electroplating effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the structure of the utility model from the first perspective;
[0019] Figure 2 This is a schematic diagram of the structure of the utility model from a second perspective;
[0020] Figure 3This is a schematic diagram of the internal cross-section of the structural processing box of the utility model;
[0021] Figure 4 This is a schematic diagram of the exploded structure circulation device of the utility model.
[0022] In the figure: 1. Processing box; 2. Support frame; 3. Feeding device; 4. Fixed frame; 5. Electric telescopic rod; 6. Rotating rod; 7. Fixed block; 8. Operation screen; 9. Anti-slip mat; 10. Motor; 11. Connecting pole; 12. Connecting pipe; 13. Filter box; 14. Output pipe; 15. Sealing plate; 16. Handle; 17. Slide; 18. Filter plate; 19. Slider. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0024] See also Figure 1-4, an electroplating device for superhard coated abrasive tools, comprising a processing box 1, a circulation device and a connecting pole 11, wherein a groove is provided in the processing box 1, the connecting pole 11 is in the groove, a connecting cavity is provided on the inner side wall of the processing box 1, an output pipe 14 is provided on the bottom wall of the groove, the output pipe 14 passes through the groove and the upper side wall of the connecting cavity, a filter box 13 is provided at the center of the bottom wall of the connecting cavity, the circulation device is in the filter box 13, the circulation device comprises a slide 17, a slider 19 and a filter plate 18, the output pipe 14 passes through the upper side wall of the filter box 13, the slide 17 is symmetrically arranged at both ends of the inner side of the filter box 13, the slider 19 passes through the slide 17 and is slidably connected thereto, the two ends of the filter plate 18 are connected to the slider 19, the filter plate 18 is adapted to the filter box 13, the positive side wall of the filter box 13 is provided with an opening, and the positive side wall of the filter plate 18 is provided with a sealing plate 1 5. The sealing plate 15 passes through the filter plate 18 and is sealed therewith. Connecting pipes 12 with water pumps are provided on both sides of the lower end of the filter box 13. The upper end of the connecting pipe 12 passes through the upper end of the side wall of the groove. Support frames 2 are provided at both ends of the upper side of the processing box 1. A feeding device 3 is provided at the lower end of the support frame 2. A fixed frame 4 is provided at the lower end of the feeding device 3. A symmetrical electric telescopic rod 5 is provided in the fixed frame 4. A fixed block 7 is provided at one end of the electric telescopic rod 5. A motor 10 is provided on one side wall of the fixed frame 4. One end of the electric telescopic rod 5 is provided with a rotating rod 6. The rotating rod 6 passes through the side wall of the fixed frame 4 and is connected to the output end of the motor 10. An auxiliary port is provided on the positive side wall of the processing box 1. A handle 16 is provided on the positive side wall of the sealing plate 15. An operation screen 8 is provided on one end of the upper side of the processing box 1. The operation screen 8 is connected to the feeding device 3 and the connecting pole 11 for signal connection.
[0025] During use, put the electroplating liquid in the groove, put the superhard coated abrasive tool to be electroplated between the two fixed blocks 7, start the electric telescopic rod 5, and the electric telescopic rod 5 extends to drive the fixed block 7 to move, so that the fixed block 7 tightly clamps the abrasive tool to ensure its stability during the electroplating process. Start the electroplating device through the operation screen 8, set the electroplating parameters, such as electroplating time, current intensity, etc., start the feeding device 3, and drive it to drive the fixed frame 4 down into the electroplating liquid in the groove. Electroplating begins, connect the power supply to the connecting pole 11, generate an electric field, and make the metal ions in the electroplating liquid move to the surface of the abrasive tool under the action of the electric field and deposit on the abrasive tool to form an electroplating layer. During the plating process, the motor 10 is started, and the output of the motor 10 drives the rotating rod 6 to rotate, which can drive the mold to rotate, so that the plating liquid covers the surface of the mold more evenly, improving the quality and uniformity of the plating. At the same time, the water pump is started, and the plating liquid flows out of the output pipe 14, enters the filter box 13 through the output pipe 14, and is finely filtered by the filter plate 18 to remove impurities and particulate matter, thereby maintaining the cleanliness of the plating liquid. Then, it enters the groove again through the connecting pipe 12 to realize the recycling of the plating liquid. When the filter plate 18 needs to be cleaned, the handle 16 is pulled through the auxiliary port, and the slider 19 slides in the slide 17, and the filter plate 18 is then disassembled for cleaning.
[0026] During actual use, it is necessary to improve the stability and service life of the equipment. In order to meet the above requirements, in this embodiment, the four corners of the bottom wall of the processing box 1 are provided with placement pads.
[0027] During actual use, it is necessary to make the movement of the slider 19 in the slide 17 more stable and improve the stability of the filtering process. In order to meet the above requirements, in this embodiment, the slide 17 and the slider 19 are connected by a damping mechanism.
[0028] In order to explain in detail the possible application scenarios, technical principles, specific solutions that can be implemented, and the purpose and effects of this application, the following is a detailed description of the specific embodiments listed in conjunction with the accompanying drawings. The embodiments described herein are only used to more clearly illustrate the technical solutions of this application and are therefore only examples and are not intended to limit the scope of protection of this application.
[0029] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An electroplating device for superhard coated abrasive tools, comprising a processing box (1), a circulation device and a connecting electrode (11), characterized in that: A groove is provided in the processing box (1), the connecting pole (11) is in the groove, a connecting cavity is provided on the inner side wall of the processing box (1), an output pipe (14) is provided on the bottom wall of the groove, the output pipe (14) passes through the groove and the upper side wall of the connecting cavity, a filter box (13) is provided at the center of the bottom wall of the connecting cavity, the circulation device is in the filter box (13), the circulation device includes a slideway (17), a slider (19) and a filter plate (18), the output pipe (14) passes through the upper side wall of the filter box (13), the slideway (17) is symmetrically arranged on the filter box (13), and the filter plate (18) is provided on the bottom wall of the filter box (13). At both ends of the inner side of the box (13), the slider (19) passes through the slideway (17) and is slidably connected thereto, and both ends of the filter plate (18) are connected to the slider (19). The filter plate (18) is adapted to the filter box (13). The positive side wall of the filter box (13) is provided with an opening, and the positive side wall of the filter plate (18) is provided with a sealing plate (15). The sealing plate (15) passes through the filter plate (18) and is sealed therewith. Connecting pipes (12) with water pumps are provided on both sides of the lower end of the filter box (13), and the upper end of the connecting pipe (12) passes through the upper end of the side wall of the groove.
2. The electroplating device for a superhard coated abrasive tool according to claim 1, wherein: Support frames (2) are provided at both ends of the upper side of the processing box (1), a feeding device (3) is provided at the lower end of the support frame (2), a fixing frame (4) is provided at the lower end of the feeding device (3), symmetrical electric telescopic rods (5) are provided in the fixing frame (4), and a fixing block (7) is provided at one end of the electric telescopic rod (5).
3. The electroplating device for a superhard coated abrasive tool according to claim 2, wherein: A motor (10) is provided on one side wall of the fixed frame (4), and a rotating rod (6) is provided at one end of one of the electric telescopic rods (5). The rotating rod (6) passes through the side wall of the fixed frame (4) and is connected to the output end of the motor (10).
4. The electroplating device for a superhard coated abrasive tool according to claim 3, wherein: The front side wall of the processing box (1) is provided with an auxiliary port.
5. The electroplating device for a superhard coated abrasive tool according to claim 4, wherein: The four corners of the bottom wall of the processing box (1) are all provided with placement pads.
6. The electroplating device for a superhard coated abrasive tool according to claim 5, characterized in that: A handle (16) is provided on the front side wall of the sealing plate (15).
7. The electroplating device for a superhard coated abrasive tool according to claim 6, wherein: The slideway (17) and the slider (19) are connected in a damping manner.
8. The electroplating device for a superhard coated abrasive tool according to claim 7, wherein: An operating screen (8) is provided at one end of the upper side of the processing box (1), and the operating screen (8) is signal-connected to the feeding device (3) and the connecting pole (11).