Polyester fabric leveling device
Through the cooperation of the heating plate and the pressing plate, combined with the lifting and stretching mechanism, the problems of low efficiency and unsatisfactory effect of polyester cloth leveling equipment are solved, efficient leveling and moisture removal are achieved, fabric damage is avoided, and leveling efficiency is improved.
Patent Information
- Application Number
- CN202422570619.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-10-24
AI Technical Summary
Existing polyester cloth leveling equipment has low efficiency, unsatisfactory leveling effect, easily damages the cloth, cannot effectively remove moisture, and is complicated to load and change materials.
It adopts a leveling method that combines a heating plate and a pressing plate, combined with a lifting mechanism and a spreading mechanism, uses heat leveling and a dryer to remove moisture, uses an arc design to avoid fabric damage, and the belts between the reels move synchronously to improve efficiency.
It achieves efficient leveling and moisture removal, avoids fabric damage, improves leveling efficiency and simplifies the loading and unloading process.
Smart Images

Figure CN223342980U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of polyester cloth production, in particular to a polyester cloth leveling device. Background Art
[0002] Polyester fiber is a synthetic fiber obtained by spinning polyester formed by the condensation of organic dibasic acid and diol. It is a high molecular compound and its trade name is polyester. Polyester fiber is strong, durable, wrinkle-resistant, iron-free, and non-sticky. It is mainly used for clothing and interior decoration. Its biggest advantage is its excellent wrinkle resistance and shape retention, and it has high strength and elastic recovery ability. The fabric needs to go through multiple processes to be produced, which causes wrinkles in the fabric. Before entering the market, the wrinkles on the surface of the fabric need to be smoothed to make the fabric more beautiful and convenient for people to use. Generally, the fabric is smoothed manually, resulting in low work efficiency. On the other hand, there is moisture in the non-woven fabric, and the existing equipment has an unsatisfactory leveling effect on the non-woven fabric with moisture, and it is even impossible to remove the moisture after leveling, which leads to subsequent separate drying, which increases the production process. In addition, the leveling equipment in the existing technology has the problem of complex loading and changing materials, which leads to reduced efficiency. At the same time, the existing leveling equipment mostly uses a single motor to pull the fabric. Although this method can stretch the fabric, it is easy to damage the fabric and may even cause the risk of tearing. Therefore, there is an urgent need for a polyester fabric leveling device to solve the current problem. Utility Model Content
[0003] To solve the above problems, the utility model proposes a polyester cloth leveling device, which effectively solves the problems of low leveling efficiency, unsatisfactory leveling effect and easy damage to the fabric in the existing technology of non-woven fabrics; it not only ensures the leveling effect, but also greatly improves the leveling efficiency.
[0004] To achieve the above-mentioned purpose, the utility model proposes the following technical solutions: a polyester cloth leveling device, comprising a base, a support frame and a heating plate are provided on the base, a pressing plate cooperating with the heating plate is provided above the heating plate, and a first lifting mechanism cooperating with the pressing plate is provided in the support frame; a pair of transfer rollers are rotatably connected to the base, the transfer rollers are respectively located on both sides of the heating plate, and reels are provided on both sides of the base, and the reels are connected by belts, the reels are composed of multiple arc-shaped plates, and a first opening mechanism cooperating with the arc-shaped plates is provided in the reel.
[0005] Furthermore: the first spreading mechanism includes a first active rotating column rotatably connected in the reel, a first fixed ring is fixed on the first active rotating column, multiple pairs of first supporting links are rotatably connected to the first fixed ring, and the other end of the first supporting link is rotatably connected to the corresponding arc plate; one end of the first active rotating column is rotatably connected to the first supporting stud, a first movable sleeve is screwed on the first supporting stud, multiple pairs of second supporting links are rotatably connected to the first movable sleeve, and the other end of the second supporting link is rotatably connected to the corresponding arc plate; the first supporting link and the second supporting link are rotatably connected.
[0006] Furthermore: the first lifting mechanism includes a fixed sleeve fixed below the support frame, a movable slider fixed above the pressing plate and slidably connected to the fixed sleeve, and a sliding groove matching the movable slider is provided in the fixed sleeve; a first adjusting stud screwed to the movable slider is rotatably connected to the support frame.
[0007] Furthermore: the fixed sleeve and the movable slider are both polygonal columns.
[0008] Furthermore: both upper side surfaces of the heating plate are arc-shaped.
[0009] Furthermore: both sides of the pressing plate are arc-shaped.
[0010] Furthermore: a dryer is provided on one side of the heating plate.
[0011] Furthermore: the outer contour of the curved plate is an arc.
[0012] Furthermore: one side of the reel is fixedly connected to the base.
[0013] Furthermore: the transfer rollers are symmetrically arranged on the base; the transfer rollers are located at the edge of the base.
[0014] Compared with the prior art, the gain effect of the present invention is:
[0015] 1. Under the action of the first lifting mechanism, the cooperation between the heating plate and the pressing plate realizes the leveling of different thicknesses. The use of heat leveling greatly improves the leveling effect; the setting of the dryer realizes the removal of moisture from the non-woven fabric after leveling.
[0016] 2. The open setting on one side of the reel facilitates the loading and unloading of materials; the setting of the first opening mechanism facilitates the fixation of the material, and the setting of synchronous movement between the reels through the belt avoids damage to the non-woven fabric. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a three-dimensional diagram of the utility model.
[0018] Figure 2 This is a partial structural diagram of the utility model.
[0019] Figure 3 This is a three-dimensional diagram of the first expansion mechanism of the present invention.
[0020] Figure 4 This is a cross-sectional view of the first lifting mechanism of the present utility model.
[0021] In the figure: 1. base, 2. support frame, 3. heating plate, 4. pressing plate, 5. dryer, 7. transfer roller, 8. fixed sleeve, 9. movable slider, 10. arc plate, 11. first adjusting stud, 12. first supporting link, 13. second supporting link, 14. first supporting stud, 15. first active rotating column, 16. first fixed collar, 17. first movable sleeve. DETAILED DESCRIPTION
[0022] The technical solution of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the embodiments described are only some embodiments of the present invention, not all embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.
[0023] A polyester cloth leveling device includes a base 1, on which a support frame 2 and a heating plate 3 are provided, a pressing plate 4 cooperating with the heating plate 3 is provided above the heating plate 3, and a first lifting mechanism cooperating with the pressing plate 4 is provided in the support frame 2; a pair of transfer rollers 7 are rotatably connected to the base 1, and the transfer rollers 7 are respectively located on both sides of the heating plate 3, and reels are provided on both sides of the base 1, and the reels are connected by belts. The reels are composed of multiple curved plates 10, and a first spreading mechanism cooperating with the curved plates 10 is provided in the reel.
[0024] like Figure 1 As shown: when operating the utility model, the staff first puts the non-woven fabric roll and the empty drum on the corresponding drum respectively, and then fixes them through the first stretching mechanism, and then the non-woven fabric on the non-woven fabric roll passes through the transfer roller 7 and the heating plate 3 in succession and is connected to the empty drum; then the non-woven fabric on the heating plate 3 is pressed down by the first lifting mechanism, and then the drums on both sides of the base 1 are driven to rotate synchronously under the action of the motor. During the rotation, the non-woven fabric passes through the transfer roller 7 on one side and enters between the heating plate 3 and the pressing plate 4. Under the action of the pressing plate 4, the heating plate 3 and the pressing plate 4 can flatten the non-woven fabric. The flattened non-woven fabric is dried under the action of the dryer 5, and the dried non-woven fabric is then wound around the empty drum through the transfer roller 7; it effectively solves the problems of low non-woven fabric flattening efficiency, unsatisfactory flattening effect and easy damage to fabrics in the prior art; it not only ensures the flattening effect, but also greatly improves the flattening efficiency.
[0025] The first spreading mechanism includes a first active rotating column 15 rotatably connected in the reel, a first fixed collar 16 being fixed to the first active rotating column 15, a plurality of first supporting links 12 being rotatably connected to the first fixed collar 16, and the other end of the first supporting links 12 being rotatably connected to the corresponding arc-shaped plate 10; one end of the first active rotating column 15 is rotatably connected to a first supporting stud 14, a first movable sleeve 17 being screwed onto the first supporting stud 14, a plurality of second supporting links 13 being rotatably connected to the first movable sleeve 17, and the other end of the second supporting links 13 being rotatably connected to the corresponding arc-shaped plate 10; the first supporting links 12 and the second supporting links 13 are rotatably connected.
[0026] like Figure 2 and 3 As shown: when the staff rotates the first support stud 14, due to the cooperation between the first support link 12 and the second support link 13, the first movable sleeve 17 slides on the first support stud 14. At the same time, due to the fixed connection of the first fixed collar 16, the first support link 12 and the second support link 13 are rotated with each other. The rotation of the first support link 12 and the second support link 13 can drive the arc plate 10 to open or contract, thereby realizing the control of the non-woven fabric roll; when the motor or belt drives the first active rotating column 15 to rotate, the rotation of the first active rotating column 15 can drive the first support link 12 and the second support link 13 to rotate through the first fixed collar 16. Since the first support stud 14 has no force point, in this case the first support stud 14 will form a whole with the second support link 13 and follow the first support stud 14 to rotate, thereby realizing the overall rotation of the roll.
[0027] The first lifting mechanism includes a fixed sleeve 8 fixedly connected to the bottom of the support frame 2, a movable slider 9 fixedly connected to the fixed sleeve 8 for sliding connection with the pressing plate 4, and a sliding groove matching the movable slider 9 is provided in the fixed sleeve 8; a first adjusting stud 11 is rotatably connected to the support frame 2 and is screwed to the movable slider 9.
[0028] like Figure 4 As shown, when the first adjusting screw 11 rotates, the movable slider 9 can slide in the fixed sleeve 8, thereby adjusting the height of the pressing plate 4.
[0029] The fixed sleeve 8 and the movable slider 9 are both polygonal columns; the two upper side surfaces of the heating plate 3 are arc-shaped; both sides of the pressing plate 4 are arc-shaped; a dryer 5 is provided on one side of the heating plate 3; the outer contour of the arc plate 10 is arc-shaped; one side of the reel is fixedly connected to the base 1; the transfer roller 7 is symmetrically arranged on the base 1; the transfer roller 7 is located at the edge of the base 1.
[0030] like Figure 1 、 2As shown in FIG3 , the arc-shaped setting avoids damage to the non-woven fabric; the position setting of the transfer roller 7 ensures the completeness of the functions of the utility model.
[0031] The working process of this utility model is:
[0032] like Figure 1 、 2 As shown in , 3 and 4: When operating the utility model, the staff first puts the non-woven fabric roll and the empty tube on the corresponding roll respectively, and then fixes them through the first stretching mechanism. When the staff rotates the first support stud 14, due to the cooperation between the first support link 12 and the second support link 13, the first movable sleeve 17 slides on the first support stud 14. At the same time, due to the fixed connection setting of the first fixed collar 16, the first support link 12 and the second support link 13 are rotated with each other. The rotation of the first support link 12 and the second support link 13 can drive the arc plate 10 to open or contract, thereby realizing the control of the non-woven fabric tube; when the motor or belt drives the first active rotating column 15 to rotate, the rotation of the first active rotating column 15 can drive the first support link 12 and the second support link 13 to rotate through the first fixed collar 16. Since the first support stud 14 has no force point, in this case the first support stud 14 will form a whole with the second support link 13 and follow the first support stud 14 to rotate. The nonwoven fabric on the nonwoven fabric roll is connected to the empty drum after passing through the transfer roller 7 and the heating plate 3 in succession; the nonwoven fabric on the heating plate 3 is then pressed by the first lifting mechanism, and the first adjusting screw 11 is rotated to enable the movable slider 9 to slide in the fixed sleeve 8, thereby realizing the adjustment of the height of the pressing plate 4; then, the drums on both sides of the base 1 are driven to rotate synchronously under the action of the motor, and the nonwoven fabric passes through the transfer roller 7 on one side in succession and enters between the heating plate 3 and the pressing plate 4. Under the action of the pressing plate 4, the heating plate 3 and the pressing plate 4 can flatten the nonwoven fabric, and the flattened nonwoven fabric is dried under the action of the dryer 5. The dried nonwoven fabric is then wound around the empty drum through the transfer roller 7; the arc-shaped setting avoids damage to the nonwoven fabric; the setting of the position of the transfer roller 7 ensures the completeness of the function of the utility model; effectively solves the problems of low nonwoven fabric flattening efficiency, unsatisfactory flattening effect and easy damage to fabric in the prior art; not only ensures the flattening effect, but also greatly improves the flattening efficiency.
[0033] Finally, it should be noted that terms such as "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer" indicate positions or relationships based on the positions or relationships shown in the accompanying drawings. These terms are intended solely to facilitate and simplify the description of the present invention and are not intended to indicate or imply that the devices or components referred to must have, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0034] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention.
Claims
1. A polyester cloth leveling device, characterized by: The invention comprises a base (1), a support frame (2) and a heating plate (3) are provided on the base (1), a pressing plate (4) matched with the heating plate (3) is provided above the heating plate (3), and a first lifting mechanism matched with the pressing plate (4) is provided in the support frame (2); a pair of transfer rollers (7) are rotatably connected to the base (1), the transfer rollers (7) are respectively located on both sides of the heating plate (3), and a reel is provided on both sides of the base (1), and the reels are connected by belts, and the reel is formed by a plurality of arc-shaped plates (10), and a first spreading mechanism matched with the arc-shaped plates (10) is provided in the reel.
2. The polyester cloth flattening device according to claim 1, characterized in that: The first spreading mechanism comprises a first active rotating column (15) rotatably connected in the reel, a first fixed collar (16) fixedly connected to the first active rotating column (15), a plurality of first supporting links (12) rotatably connected to the first fixed collar (16), and the other end of the first supporting link (12) is rotatably connected to the corresponding arc plate (10); one end of the first active rotating column (15) is rotatably connected to the first supporting stud (14), a first movable sleeve (17) is screwed onto the first supporting stud (14), a plurality of second supporting links (13) are rotatably connected to the first movable sleeve (17), and the other end of the second supporting link (13) is rotatably connected to the corresponding arc plate (10); the first supporting link (12) and the second supporting link (13) are rotatably connected.
3. The polyester cloth flattening device according to claim 1, characterized in that: The first lifting mechanism comprises a fixed sleeve (8) fixedly connected to the bottom of the support frame (2); a movable slider (9) fixedly connected to the fixed sleeve (8) in a sliding manner above the pressing plate (4); a sliding groove matched with the movable slider (9) is provided in the fixed sleeve (8); and a first adjusting stud (11) screwed to the movable slider (9) is rotatably connected to the support frame (2).
4. The polyester cloth flattening device according to claim 3, characterized in that: The fixed sleeve (8) and the movable slider (9) are both polygonal columns.
5. The polyester cloth flattening device according to claim 1, characterized in that: Both upper side surfaces of the heating plate (3) are arc-shaped.
6. The polyester cloth flattening device according to claim 1, characterized in that: Both sides of the pressing plate (4) are arc-shaped.
7. The polyester cloth flattening device according to claim 1, characterized in that: A dryer (5) is provided on one side of the heating plate (3).
8. The polyester cloth flattening device according to claim 1, characterized in that: The outer contour of the arc plate (10) is an arc.
9. The polyester cloth flattening device according to claim 1, characterized in that: One side of the reel is fixedly connected to the base (1).
10. The polyester cloth flattening device according to claim 1, characterized in that: The transfer rollers (7) are symmetrically arranged on the base (1); the transfer rollers (7) are located at the edge of the base (1).