Automatic earth-up and material-distributing device for earth shoulder of expressway
By controlling the silo flow rate and conveyor belt speed, combined with a scraper cleaning assembly, the problems of uniform soil distribution and soil scattering in traditional soil filling methods are solved, achieving uniform distribution and efficient cleaning of the soil shoulders of highways.
Patent Information
- Application Number
- CN202422796486.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-11-18
AI Technical Summary
The traditional method of soil filling on highway shoulders is difficult to achieve uniform distribution, which can easily lead to excessive or insufficient soil in some areas, and the soil is easily spilled onto the road surface, polluting the road surface. It has low work efficiency and cannot meet the needs of rapid maintenance.
An automatic soil spreading device is used on the earth shoulder of the highway. By controlling the flow rate of the silo and the speed of the conveyor belt, uniform soil distribution is achieved. A scraper cleaning component is also equipped to scrape off residual dust and adjust the tension of the conveyor belt to ensure the stability and efficiency of material transportation.
It achieves uniform distribution of soil on the shoulder, reduces soil spillage, improves distribution efficiency and road cleanliness, and meets the needs of rapid maintenance of highways.
Smart Images

Figure CN223343100U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of earth-raising and distributing devices, in particular to an automatic earth-raising and distributing device for earth shoulders of highways. Background Art
[0002] The dirt shoulder of a highway refers to the unpaved area on both sides of the highway pavement. Its main function is to provide space for emergency stops, emergency rescue, and traffic accident handling. It can also help share the road load and prevent wheels from straying from the lane. The dirt shoulder is usually composed of natural soil and is easily affected by factors such as rain erosion and vehicle traffic over a long period of time, which makes it prone to soil loss or erosion. By laying earth-building material on the dirt shoulder, the soil can be effectively prevented from being washed away or crushed by vehicles, maintaining the integrity of the shoulder and ensuring that the highway remains safe and in good operating condition during long-term use.
[0003] Traditional highway shoulder soiling methods usually rely on manual labor and simple machinery. Usually, a small loader or excavator is used to load the soil onto a transport vehicle, and then the soil is spread on the shoulder manually.
[0004] The traditional excavator filling method mainly relies on the operator's experience to control the amount of filling soil, which is difficult to achieve uniform distribution and precise control. It is easy to cause too much or too little soil in some areas of the shoulder, affecting the flatness and aesthetics of the shoulder. At the same time, the soil is easily spilled onto the road surface during manual operation, polluting the road surface and affecting the road appearance. In addition, the work efficiency is low and the speed is slow, which cannot meet the needs of rapid maintenance of highways. Therefore, an automatic soil spreading device for highway shoulders is proposed to solve the above problems. Utility Model Content
[0005] In order to make up for the above shortcomings, the utility model provides an automatic soil spreading device for highway shoulders, aiming to improve the problems in the existing technology that it is difficult to achieve uniform soil distribution, which easily leads to excessive or insufficient soil in some areas of the shoulder, and easily causes soil to fall onto the road surface, polluting the road surface.
[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0007] An automatic soil spreading device for the shoulder of a highway comprises a transport vehicle, a guardrail fixedly connected to the top of the transport vehicle, a silo fixedly connected to the inside of the guardrail, a support frame fixedly connected to the top of the transport vehicle, a motor 1 fixedly connected to one side of the support frame, a plurality of rollers rotatably connected to the inside of the support frame, one end of one of the rollers being connected to the output end of the motor 1, a plurality of rollers having outer walls provided with conveyor belts, a spreading assembly provided on the top of the transport vehicle, the spreading assembly being used to distribute the soil on the shoulder, a cleaning assembly provided inside the support frame, the cleaning assembly being used to scrape off dust remaining above the conveyor belt;
[0008] The cloth assembly includes a support block and a support rod, one side of the support block is fixedly connected to one side of the transport vehicle, one end of the support rod is rotatably connected to one side of the support block, and the other end of the support rod is rotatably connected to the lower hopper, the top of the transport vehicle is fixedly connected to a second motor, the output end of the second motor is fixedly connected to a connecting rod, and one end of the connecting rod is rotatably connected to one side of the lower hopper;
[0009] As a further description of the above technical solution:
[0010] The cleaning assembly includes a scraper, both sides of which are fixedly connected to the inside of the support frame, and the top of the scraper is conical and fits the surface of the conveyor belt;
[0011] As a further description of the above technical solution:
[0012] A slide is slidably connected to one side of the support frame, and a fixed block is fixedly connected to one side of the support frame;
[0013] As a further description of the above technical solution:
[0014] The fixing block is internally threaded with a screw rod, and one end of the screw rod is fixedly connected to a knob;
[0015] As a further description of the above technical solution:
[0016] The other end of the screw is fixedly connected to a connecting block, and the connecting block is rotatably connected to the inside of the slide;
[0017] As a further description of the above technical solution:
[0018] One side of the slide is fixedly connected to a support base, and the other roller is rotatably connected to the inside of the support base;
[0019] As a further description of the above technical solution:
[0020] A sliding rod is fixedly connected to the other side of the slide plate, a sliding groove is provided inside the support frame, and the sliding rod is slidably connected inside the sliding groove.
[0021] The utility model has the following beneficial effects:
[0022] 1. In the utility model, by controlling the flow rate of the silo and the rotation speed of the conveyor belt, the amount of material discharged is flexibly adjusted, thereby achieving the effect of evenly distributing the material on the earth shoulder, solving the problem that it is difficult to achieve even distribution, which easily leads to excessive or insufficient soil in some areas of the shoulder, and easily causes the soil to fall onto the road surface and pollute the road surface, thereby improving the distribution efficiency.
[0023] 2. In the utility model, the scraper is attached to the surface of the conveyor belt, so that the dust remaining on the surface of the conveyor belt can be effectively scraped off. At the same time, through the cooperation of the screw and the connecting block, the tension of the conveyor belt can be adjusted, ensuring the stability and efficiency of material transportation, thereby improving the flexibility of the automatic shoulder soil distribution device. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a three-dimensional schematic diagram of the utility model;
[0025] Figure 2 This is a schematic diagram of the lower hopper structure of the utility model;
[0026] Figure 3 This is a schematic diagram of the conveyor belt structure of the present utility model;
[0027] Figure 4 This is a schematic diagram of the skateboard structure of the present utility model.
[0028] Legend:
[0029] 1. Transport vehicle; 2. Guardrail; 3. Silo; 4. Support frame; 5. Motor 1; 6. Roller; 7. Conveyor belt; 8. Motor 2; 9. Connecting rod; 10. Lower hopper; 11. Support block; 12. Support rod; 13. Scraper; 14. Slide plate; 15. Fixing block; 16. Screw; 17. Connecting block; 18. Knob; 19. Support seat; 20. Slide; 21. Slide bar. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0031] Reference Figure 1-Figure 3The utility model provides an embodiment of an automatic soil spreading device for the shoulder of a highway soil, comprising a transport vehicle 1, a guardrail 2 fixedly connected to the top of the transport vehicle 1 to enhance its protection and stability, the guardrail 2 not only ensures safety during transportation, but also plays a certain structural support role, a silo 3 is fixedly connected to the inside of the guardrail 2, which is mainly used to store the materials supplied for earthwork, a support frame 4 is fixedly connected to the top of the transport vehicle 1, the support frame 4 has the function of supporting the entire spreading system and the motor device, a motor 5 is fixedly connected to one side of the support frame 4, and its power drives the rotation of several rollers 6 through a transmission device, and several rollers 6 are rotatably connected to the inside of the support frame 4, one end of one roller 6 is connected to the output end of the motor 5, and the power is transmitted to other rollers 6 through a transmission shaft, and a conveyor belt 7 is provided on the outer wall of the several rollers 6, and a spreading assembly is provided on the top of the transport vehicle 1, which is used to distribute the soil on the shoulder, and a cleaning assembly is provided inside the support frame 4, which is used to scrape off the dust remaining on the conveyor belt 7;
[0032] The cloth assembly includes a support block 11 and a support rod 12. One side of the support block 11 is fixedly connected to one side of the transport vehicle 1, and one end of the support rod 12 is rotatably connected to one side of the support block 11. The other end of the support rod 12 is rotatably connected to the lower hopper 10. The top of the transport vehicle 1 is fixedly connected to a motor 28. The motor 28 is responsible for driving the lifting and rotation of the lower hopper 10. The output end of the motor 28 is fixedly connected to a connecting rod 9. The connecting rod 9 realizes the angle adjustment and material distribution of the lower hopper 10 through the driving action of the motor 28. One end of the connecting rod 9 is rotatably connected to one side of the lower hopper 10.
[0033] Specifically, when using the automatic soil-laying device for highway shoulders, the required soil is first loaded into several silos 3, and the device is stably driven along the highway shoulder through the connection system with the transport vehicle 1. When the device starts working, the opening and closing of the silo 3 is controlled and adjusted so that the soil inside the silo 3 gradually falls to the bottom and enters the connected conveying system. At this time, the output end of the motor 5 drives the roller 6 to rotate, and the outer wall of the roller 6 is installed with a conveyor belt 7. The conveyor belt 7 starts to rotate under the drive of the roller 6 and evenly transports the soil to one side of the device. The rotation speed of the roller 6 is closely coordinated with the control system of the motor 5 to ensure that the rotation speed of the conveyor belt 7 matches the flow rate of the material in the silo 3, thereby avoiding In case of uneven transportation or blockage, when the piled soil is transported to a certain position through the conveyor belt 7, it will be guided to the lower hopper 10 on the side of the transport vehicle 1. At this time, the connecting rod 9 is driven to rotate by the output end of the motor 2 8. The connecting rod 9 is an important transmission component connected to the lower hopper 10. The coordinated work of the motor 2 8 and the connecting rod 9 allows the lower hopper 10 to be extended on the side of the transport vehicle 1, and the inclination angle is adjusted according to the situation of the shoulder to ensure that the piled soil can slide evenly from the inside of the lower hopper 10 to the shoulder. During the spreading process, the flow rate of the silo 3 and the speed of the conveyor belt 7 can be adjusted by the control system, thereby controlling the discharge amount of the piled soil, ensuring the thickness of the piled soil and the uniformity of the laying, and achieving the effect of uniformly spreading the soil shoulder.
[0034] Reference Figure 2-Figure 4 The cleaning component includes a scraper 13, both sides of the scraper 13 are fixedly connected to the inside of the support frame 4, the top of the scraper 13 is conical and fits the surface of the conveyor belt 7 to form an effective cleaning contact, a slide plate 14 is slidably connected to one side of the support frame 4, and a fixed block 15 is fixedly connected to one side of the support frame 4. A threaded structure is provided inside the fixed block 15, which cooperates with the external screw 16 to make the adjustment process of the component more accurate and stable, and a screw 16 is threadedly connected to the inside of the fixed block 15, and a knob 18 is fixedly connected to one end of the screw 16, so that the operator can easily rotate the screw 16 manually, and the other end of the screw 16 is fixedly connected to the connecting block 17, so that when the screw 16 is rotated, the slide plate 14 can It is able to achieve smooth linear movement, thereby adjusting the tension of the component. The connecting block 17 is rotatably connected to the inside of the skateboard 14. A support seat 19 is fixedly connected to one side of the skateboard 14. The function of the support seat 19 is to provide support for the other roller 6 so that the roller 6 can rotate freely in the support seat 19. The other roller 6 is rotatably connected to the inside of the support seat 19. A sliding rod 21 is fixedly connected to the other side of the skateboard 14, which cooperates with the slide groove 20 inside the support frame 4. The slide rod 21 is connected to the slide groove 20 by sliding, so that the skateboard 14 can move smoothly along the predetermined track in the support frame 4. A slide groove 20 is provided inside the support frame 4, and the slide rod 21 is slidably connected to the inside of the slide groove 20.
[0035] Specifically, during the conveying process of the conveyor belt 7, the scraper 13 inside the support frame 4 is tightly fitted to the surface of the conveyor belt 7, which can effectively scrape off the dust, debris and other pollutants remaining on the surface of the conveyor belt 7, ensuring the cleanliness of the conveyor belt 7 and avoiding the accumulation of materials affecting the conveying efficiency. At the same time, when it is necessary to adjust the tension of the conveyor belt 7, it can be achieved by rotating the knob 18. The knob 18 is threadedly matched with the screw 16 connected to one end. Rotating the knob 18 will drive the screw 16 to rotate along the internal threaded hole of the fixed block 15, and the movement of the screw 16 will push a The connecting block 17 connected at the end moves forward or backward, and the connecting block 17 is connected to the slide 14, so that the slide 14 produces corresponding displacement. The two sides of the slide 14 are respectively connected to the support seat 19 and the slide bar 21. During the movement of the slide 14, the support seat 19 is pushed to move along the track in the support frame 4, thereby changing the distance between the support seat 19 and the roller 6 on one side of the conveyor belt 7. The adjustment between the support seat 19 and the roller 6 ensures that the tension of the conveyor belt 7 can be precisely controlled, avoiding relaxation or over-tensioning of the conveyor belt 7, thereby ensuring stability during the transportation process.
[0036] Working principle: When using the automatic soil-laying device for the shoulder of the highway, the soil is first loaded into several silos 3, and the distribution device is driven by the transport vehicle 1 to move along the shoulder. During the movement, the silo 3 is controlled to drop the contents onto the conveyor belt 7 at its bottom, and then the roller 6 is driven to rotate by the output end of the motor 5 so that the conveyor belt 7 on its outer wall begins to transport the soil. When the soil is transported to one side, it will fall into the lower hopper 10 on the side of the transport vehicle 1. At this time, the connecting rod 9 can be driven to rotate by the output end of the motor 2 8, so that the connecting rod 9 drives the lower hopper 10 connected to one side to extend and tilt on the side of the transport vehicle 1, thereby causing the soil to slide from the lower hopper 10 to the shoulder. By controlling the flow rate of the silo 3 and the rotation speed of the conveyor belt 7, the discharge amount can be flexibly adjusted, thereby achieving the effect of uniform distribution of soil on the shoulder, and in the process of transportation by the conveyor belt 7, the support The scraper 13 inside the frame 4 is fitted on the surface of the conveyor belt 7, thereby effectively scraping off the dust remaining on the surface of the conveyor belt 7. When the tension of the conveyor belt 7 needs to be adjusted, the knob 18 can be turned to force the screw 16 connected at one end to rotate inside the fixed block 15. The screw 16 is moved by the threaded relationship between the screw 16 and the fixed block 15, and the screw 16 pushes the connecting block 17 connected at one end to move. The connecting block 17 is forced to push the slide 14 of the outer wall to move. The slide 14 is forced to drive the sliding rod 21 connected on one side to slide in the slide groove 20 inside the support frame 4. At the same time, the slide 14 will also drive the support seat 19 on the other side to move, so that the support seat 19 drives one of the rollers 6 and the conveyor belt 7 on its outer wall to move accordingly, thereby achieving the effect of adjusting the tension of the conveyor belt 7 according to needs, ensuring the stability and efficiency of material transportation.
[0037] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. An automatic soil spreading device for highway shoulder soil, comprising a transport vehicle (1), characterized in that: The top of the transport vehicle (1) is fixedly connected to a guardrail (2), the interior of the guardrail (2) is fixedly connected to a silo (3), the top of the transport vehicle (1) is fixedly connected to a support frame (4), one side of the support frame (4) is fixedly connected to a motor (5), the interior of the support frame (4) is rotatably connected to a plurality of rollers (6), one end of one of the rollers (6) is connected to the output end of the motor (5), and the outer walls of the plurality of rollers (6) are provided with conveyor belts (7), the top of the transport vehicle (1) is provided with a cloth assembly, the cloth assembly is used to distribute the soil on the shoulder, the interior of the support frame (4) is provided with a cleaning assembly, the cleaning assembly is used to scrape off the dust remaining above the conveyor belt (7); The cloth assembly comprises a support block (11) and a support rod (12), one side of the support block (11) is fixedly connected to one side of the transport vehicle (1), one end of the support rod (12) is rotatably connected to one side of the support block (11), and the other end of the support rod (12) is rotatably connected to a lower hopper (10), a second motor (8) is fixedly connected to the top of the transport vehicle (1), an output end of the second motor (8) is fixedly connected to a connecting rod (9), and one end of the connecting rod (9) is rotatably connected to one side of the lower hopper (10).
2. The automatic soil spreading device for highway shoulder soil according to claim 1, characterized in that: The cleaning assembly comprises a scraper (13), both sides of which are fixedly connected to the inside of the support frame (4), and the top of the scraper (13) is conical and fits the surface of the conveyor belt (7).
3. The automatic soil spreading device for highway shoulder soil according to claim 2, characterized in that: One side of the support frame (4) is slidably connected to a slide plate (14), and one side of the support frame (4) is fixedly connected to a fixed block (15).
4. The automatic soil spreading device for highway shoulder soil according to claim 3, characterized in that: The fixing block (15) is internally threadedly connected to a screw rod (16), and one end of the screw rod (16) is fixedly connected to a knob (18).
5. The automatic soil spreading device for highway shoulder soil according to claim 4, characterized in that: The other end of the screw rod (16) is fixedly connected to a connecting block (17), and the connecting block (17) is rotatably connected to the inside of the slide plate (14).
6. The automatic soil spreading device for highway shoulder soil according to claim 3, characterized in that: One side of the slide plate (14) is fixedly connected to a support seat (19), and the other roller (6) is rotatably connected inside the support seat (19).
7. The automatic soil spreading device for highway shoulder soil according to claim 6, characterized in that: A slide rod (21) is fixedly connected to the other side of the slide plate (14), a slide groove (20) is provided inside the support frame (4), and the slide rod (21) is slidably connected inside the slide groove (20).