Crack pouring device for road maintenance
By designing a grouting device for highway maintenance with a heated inner cylinder and an air pressure system, the problems of the existing device requiring manual pushing of the piston and the lack of a flow-stop structure in the grouting nozzle are solved, which enables labor-saving discharge of the repair material and uniform discharge, and improves the efficiency and quality of the grouting operation.
Patent Information
- Application Number
- CN202521718914.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-13
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2035-08-13
AI Technical Summary
The existing grouting device for highway maintenance requires manual pushing of the piston to extrude and discharge the repair material, which is labor-intensive. In addition, there is no flow-stopping structure at the bottom of the grouting nozzle, which leads to continuous loss of repair material and uneven discharge, affecting the grouting operation.
A caulking device consisting of an outer shell and a caulking pipe was designed. The outer shell was wrapped with a heating inner cylinder, which was heated by an electric heating wire. Combined with an air pump and an air pipe, the air pressure was used to push the repair material out, and a rubber pad was installed at the bottom of the caulking pipe to achieve automatic flow stopping.
It realizes labor-saving and convenient discharge of repair materials, ensures uniform discharge, avoids waste of repair materials, and improves the efficiency and quality of grouting operations.
Smart Images

Figure CN223343132U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of highway maintenance, in particular to a crack filling device for highway maintenance. Background Art
[0002] After completion, highways require regular maintenance, and crack repair is one of the key aspects of pavement maintenance. Initial cracks have no significant impact on pavement performance. However, as surface water and snow infiltrate, the soil near the cracks becomes water-rich, even saturated, significantly reducing pavement strength. Repeated heavy traffic loads cause scouring and focusing, which can cause the asphalt surface layer on either side of the crack to break apart, impacting the pavement's performance. This can also accelerate asphalt pavement degradation, and in severe cases, even lead to structural damage. This creates numerous challenges for highway maintenance and upkeep. Therefore, pavement cracks must be discovered and repaired promptly.
[0003] The prior art patent document with publication number CN215906542U provides a caulking device for highway maintenance. The utility model improves a caulking device for highway maintenance and has the advantages of high caulking efficiency, good caulking effect, simple structure, easy to carry, convenient caulking operation, convenient replacement of caulking nozzle, and convenient maintenance, thereby effectively solving the problems and shortcomings of the existing device. However, there are still shortcomings in the existing CN215906542U patent. First, the patent requires manual pushing of the piston to squeeze and discharge the repair material, which is not labor-saving, and the caulking discharge is uneven. In addition, there is no flow-stopping structure at the bottom of the caulking nozzle, which, on the one hand, causes the repair material to continue to flow out, and on the other hand, makes the caulking discharge uneven, affecting the caulking operation. For this reason, a caulking device for highway maintenance is urgently needed. Utility Model Content
[0004] Based on this, the purpose of the present utility model is to provide a grouting device for highway maintenance to solve the shortcomings of the existing CN215906542U patent. First, the patent requires manual pushing of the piston to squeeze and discharge the repair material, which is not labor-saving, and the grouting discharge is uneven. In addition, there is no flow-stop structure at the bottom of the grouting nozzle, which on the one hand leads to continuous loss of the repair material, and on the other hand makes the grouting discharge uneven, affecting the grouting operation.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a caulking device for road maintenance, comprising an outer shell and a caulking pipe, wherein a heating inner cylinder is wrapped inside the outer shell, and an electric heating wire is provided between the heating inner cylinder and the outer shell, and the electric heating wire is wound and distributed on the outer surface of the heating inner cylinder, a feed port is integrally provided at the top of the outer shell, and a cover plate is provided on the outer side of the top of the feed port, an air pump is fixed on the right side of the outer shell, and an air pipe is connected to the top of the air pump, a battery placement slot is provided below the air pump, and a battery is installed inside the battery placement slot, a handle is welded on the right side of the outer shell, and anti-slip grooves are distributed on the outer side of the handle;
[0006] The caulking pipe is installed at the bottom of the shell, and a rubber pad is installed on the bottom surface of the caulking pipe, and a cross crack is provided in the middle of the rubber pad.
[0007] Preferably, the inner wall of the outer shell is covered with a heat-insulating coating, and the outer shell is fixed to the heating inner cylinder by welding.
[0008] Preferably, threads are distributed on the outer side of the feed port and the inner side of the cover plate, the feed port and the cover plate are threadedly connected, and anti-slip grooves are distributed on the outer side of the cover plate.
[0009] Preferably, the end of the air delivery pipe away from the air pump extends into the interior of the heating inner cylinder.
[0010] Preferably, the battery inside the battery placement slot is electrically connected to the air pump and the electric heating wire, and the battery placement slot is fixed to the outside of the shell.
[0011] Preferably, threads are provided on the inner side of the top end of the caulking pipe and the outer side of the lower end of the shell, and the caulking pipe is threadedly connected to the bottom of the shell.
[0012] Compared with the prior art, the beneficial effects of the present invention are:
[0013] The utility model starts the air pump through the battery, and the air pump delivers gas to the interior of the heating inner cylinder through the air pipe, so that the pressure inside the heating inner cylinder increases. As the pressure increases, the cross crack on the rubber pad at the bottom of the caulking pipe is gradually stretched open, so that the repair material is filled in the gap of the road. Compared with manual pushing of the repair material, it is more labor-saving and convenient, and the caulking and discharging of the material is more uniform.
[0014] The utility model is provided with a battery placement slot and a battery, the battery is electrically connected to the air pump and the electric heating wire, and the battery provides power to the electric heating wire and the air pump, so that the use environment of the device is not restricted.
[0015] The bottom surface of the caulking pipe in the utility model is installed with a rubber pad. When the air pump stops working, the pressure disappears and the cross crack opening on the rubber pad will be closed, which effectively avoids the outflow of repair material and reduces waste.
[0016] In the utility model, the caulking pipe is threadedly connected to the bottom of the outer shell. This arrangement is convenient for disassembly and assembly of the caulking pipe. On the one hand, it is convenient to replace caulking pipes of different sizes. On the other hand, when the device is used up, only the caulking pipe needs to be removed to fully clean the inside of the heating inner cylinder. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the separation structure of the shell and the caulking pipe of the utility model;
[0019] Figure 3 It is a structural diagram of the utility model;
[0020] Figure 4 For the utility model Figure 3 Enlarged structural diagram at point A in the middle.
[0021] In the figure: 1. Outer shell; 2. Heating inner cylinder; 3. Electric heating wire; 4. Thermal insulation coating; 5. Feed port; 6. Cover plate; 7. Air pump; 8. Air pipe; 9. Battery placement slot; 10. Battery; 11. Handle; 12. Caulking pipe; 13. Rubber pad; 14. Cross crack. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. The embodiments described below with reference to the drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0023] The following describes an embodiment of the present invention based on its overall structure.
[0024] See also Figure 1-4The outer wall of the shell 1 is covered with a heat-insulating coating 4, and the shell 1 and the heat-insulating coating 4 are welded and fixed. When the heat-insulating coating 4 is energized, the temperature inside the heat-insulating coating 4 rises, which can prevent the repair material in the heat-insulating coating 4 from solidifying, thereby facilitating the discharge of the repair material. The heat-insulating coating 4 is composed of a heat-insulating coating, which can reduce the heat transfer to the shell 1, thereby preventing the shell 1 from heating up and scalding the user. The heat-insulating coating 4 is wound around the outer surface of the heat-insulating coating 4, and the top of the shell 1 is integrated with a feed port 5, and the outer side of the top of the feed port 5 is covered with a cover plate 6. The outer side of the feed port 5 and the inner side of the cover plate 6 are both threaded, and the feed port 5 is threadedly connected to the cover plate 6, and the outer side of the cover plate 6 is provided with anti-slip grooves. This arrangement makes it more convenient to add repair material, and the feed port 5 is arranged at the top of the shell 1 The top of the air pump 7 is connected to the air supply pipe 8, and the end of the air supply pipe 8 away from the air pump 7 extends into the interior of the heating inner cylinder 2. When the switch on the air pump 7 is turned on, the air pump 7 transports gas to the interior of the heating inner cylinder 2 through the air supply pipe 8, so that the pressure inside the heating inner cylinder 2 increases, and the air pressure pushes the repair material inside the heating inner cylinder 2 to be discharged. Compared with manually pushing the repair material, it is more labor-saving and convenient. A battery placement groove 9 is provided under the air pump 7, and a battery 10 is installed inside the battery placement groove 9. A handle 11 is welded on the right side of the shell 1, and the outer side of the handle 11 is provided with anti-slip grooves. The battery 10 inside the battery placement groove 9 is electrically connected to the air pump 7 and the electric heating wire 3, and the battery placement groove 9 is fixed to the outside of the shell 1. The battery 10 provides power for the electric heating wire 3 and the air pump 7, so that the use environment of the device is not restricted. A cover is provided on the surface of the battery placement groove 9 to facilitate replacement of the battery 10.
[0025] The caulking pipe 12 is installed at the bottom of the shell 1, and a rubber pad 13 is installed on the bottom surface of the caulking pipe 12. A cross slit 14 is provided in the middle of the rubber pad 13. The inner side of the top end of the caulking pipe 12 and the outer side of the lower end of the shell 1 are both provided with threads, and the caulking pipe 12 is threadedly connected to the bottom of the shell 1. This arrangement facilitates the disassembly and assembly of the caulking pipe 12. On the one hand, it is convenient to replace caulking pipes 12 of different sizes. On the other hand, after the caulking pipe 12 is removed, it is convenient to clean the inside of the heating inner cylinder 2.
[0026] Working principle: When in use, first open the cover 6, inject the repair material into the heating inner cylinder 2 through the feed port 5, install the battery 10 to power the electric heating wire 3, so that the temperature inside the heating inner cylinder 2 increases, which can prevent the repair material in the heating inner cylinder 2 from solidifying, which is conducive to the use of the repair material. Since the inner wall of the shell 1 is covered with a heat-insulating coating 4, the user will not be burned by the shell 1 when holding the handle 11. Aim the bottom of the caulking pipe 12 at the gap on the road, press the switch on the air pump 7, and the air pump 7 will be pumped through the gas pipe. 8 transports gas to the interior of the heating inner tube 2, causing the internal pressure of the heating inner tube 2 to increase. As the pressure increases, the cross crack 14 on the rubber pad 13 at the bottom of the caulking tube 12 is gradually stretched open, thereby filling the gap of the road with repair material. When the air pump 7 stops working and the pressure disappears, the cross crack 14 on the rubber pad 13 will be closed, which can prevent the repair material from flowing out. When the device is finished using, the caulking tube 12 can be removed by rotating it counterclockwise to facilitate cleaning the inside of the heating inner tube 2.
[0027] The contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0028] The directions or positional relationships indicated by terms such as "center", "longitudinal", "lateral", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" are based on the directions or positional relationships shown in the accompanying drawings. They are merely simplified descriptions for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the protection content of the present invention.
[0029] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A caulking device for road maintenance, comprising a housing (1) and a caulking pipe (12), characterized in that: The interior of the shell (1) is wrapped with a heating inner cylinder (2), and an electric heating wire (3) is provided between the heating inner cylinder (2) and the shell (1), and the electric heating wire (3) is wound and distributed on the outer surface of the heating inner cylinder (2). The top of the shell (1) is integrally provided with a feed port (5), and the outer side of the top of the feed port (5) is covered with a cover plate (6). An air pump (7) is fixed on the right side of the outside of the shell (1), and the top of the air pump (7) is connected to an air supply pipe (8). A battery placement slot (9) is provided below the air pump (7), and a battery (10) is installed inside the battery placement slot (9). A handle (11) is welded on the right side of the shell (1), and anti-slip grooves are distributed on the outer side of the handle (11); The caulking pipe (12) is installed at the bottom of the housing (1), and a rubber pad (13) is installed on the bottom surface of the caulking pipe (12), and a cross crack opening (14) is provided in the middle of the rubber pad (13).
2. A road maintenance caulking device according to claim 1, characterized in that: The inner wall of the outer shell (1) is covered with a heat-insulating coating (4), and the outer shell (1) and the heating inner cylinder (2) are welded and fixed.
3. A crack filling device for highway maintenance according to claim 1, characterized in that: The outer side of the feed port (5) and the inner side of the cover plate (6) are both provided with threads, the feed port (5) and the cover plate (6) are threadedly connected, and the outer side of the cover plate (6) is provided with anti-slip grooves.
4. A crack filling device for highway maintenance according to claim 1, characterized in that: The end of the air delivery pipe (8) away from the air pump (7) extends into the interior of the heating inner cylinder (2).
5. The road maintenance caulking device according to claim 1, characterized in that: The storage battery (10) inside the battery placement slot (9) is electrically connected to the air pump (7) and the electric heating wire (3), and the battery placement slot (9) is fixed to the outside of the housing (1).
6. A crack filling device for highway maintenance according to claim 1, characterized in that: The inner side of the top end of the caulking pipe (12) and the outer side of the lower end of the shell (1) are both provided with threads, and the caulking pipe (12) is threadedly connected to the bottom of the shell (1).
Citation Information
Patent Citations
Crack pouring device for road maintenance
CN215906542U