Remote pulp shooting machine with adjustable quantity

By introducing a tooth plate, a rotating rod, a gear and an intercepting plate assembly, as well as a screw, a limit rod and a cylinder assembly into the remote shotcrete machine, precise adjustment of the shotcrete amount and position is achieved, solving the problem that the existing shotcrete machine cannot control the shotcrete amount, and improving construction efficiency and adaptability.

CN223344046UActive Publication Date: 2025-09-16SHANDONG YANBOTEK MECHANICAL & ELECTRICAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422829629.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-20
Publication Date
2025-09-16
Estimated Expiration
2034-11-20

AI Technical Summary

Technical Problem

Existing remote shotcrete machines are unable to effectively control the amount of shotcrete, resulting in low construction efficiency and failure to meet construction needs.

Method used

An adjustable remote shotcrete machine is designed. The amount of mortar sprayed is adjusted by the tooth plate, rotating rod, gear and intercepting plate assembly, and the position of the shotcrete channel is adjusted by the screw, limit rod and cylinder assembly to adapt to different construction surfaces and heights.

Benefits of technology

It achieves precise control of the shotcrete volume, improves construction efficiency, can adapt to various construction environments, and ensures construction quality and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The remote pulp shooting machine comprises a base, a screw rod is rotationally installed on the upper end face of the base through a fixing frame, a first motor connected with the screw rod is fixedly installed on the outer wall of the fixing frame, and a movable sleeve is installed on the outer wall of the screw rod through a limiting mechanism in a threaded mode. And a connecting sleeve is fixedly installed on the upper end face of the moving sleeve through a lifting mechanism, a guniting channel is fixedly installed on the inner wall of the connecting sleeve, and a plurality of auger blades are rotationally installed in the guniting channel. By arranging the toothed plate, the rotating rod, the gear, the intercepting plate and other assemblies, the toothed plate can be driven to move back and forth under the telescopic action of the electric push rod, the toothed plate can be meshed with the gear when moving, the gear can be driven to rotate when the gear is meshed with the toothed plate, and the rotating rod can be driven to rotate when the gear rotates; and when the rotating rod rotates, the intercepting plate on the outer wall of the rotating rod can be driven to turn over, so that the required mortar with different quantities can be sprayed out.
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Description

Technical Field

[0001] The utility model relates to the technical field of shotcrete machines, in particular to a remote shotcrete machine with adjustable quantity. Background Art

[0002] Remote shotcrete machine is an efficient and reliable equipment, mainly used for shotcrete operations in underground projects such as mines and tunnels. It drives the hydraulic pump to rotate through the motor, delivers pressurized oil to the shotcrete gun, drives the piston to pressurize the slurry stored in the slurry storage barrel to the nozzle, and sprays the slurry onto the working surface through the atomization effect of the nozzle.

[0003] Remote shotcrete machines can work in harsh environments, have strong adaptability and good stability, have undergone full explosion-proof treatment, and are equipped with a coal safety certificate for the entire machine, thus ensuring the safety of miners' lives. However, in the existing technology, most remote shotcrete machines are unable to control the amount of shotcrete, resulting in the inability to spray the required amount during construction, low work efficiency, and insufficient practicality. Therefore, it is necessary to redesign an adjustable remote shotcrete machine to address the above problems. Utility Model Content

[0004] The purpose of the utility model is to solve the shortcomings of the prior art and to propose an adjustable remote spraying machine.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] The outer wall of the sliding sleeve is fixed with a gear train that is fixed with a gear and a gear and is fixed with a gear train that is fixed with a gear train that is fixed with a gear train.

[0007] Preferably, the limiting mechanism includes a limiting rod fixedly mounted on the inner wall of the fixed frame, and the limiting rod slides through the movable sleeve.

[0008] Preferably, the lifting mechanism includes a cylinder fixedly mounted on the upper end surface of the movable sleeve, and the telescopic end of the cylinder is fixedly connected to the outer wall of the connecting sleeve.

[0009] Preferably, the fixing mechanism comprises fixing blocks fixedly mounted on the outer walls of both sides of the feed hopper, and the filter plate is slidably mounted on the upper end surfaces of the two fixing blocks.

[0010] Preferably, the telescopic mechanism comprises an electric push rod fixedly mounted on the inner wall of the support plate, and the telescopic end of the electric push rod is fixedly connected to the outer wall of the mounting plate.

[0011] Preferably, a plurality of movable wheels are fixedly mounted on the bottom wall of the base, and each of the movable wheels is a universal wheel.

[0012] Beneficial effects of the utility model:

[0013] 1. By setting up components such as a tooth plate, a rotating rod, a gear and an intercepting plate, the tooth plate can be driven to move back and forth under the telescopic action of the electric push rod. When the tooth plate moves, it can engage with the gear. When the gear and the tooth plate engage with each other, the gear can be driven to rotate. When the gear rotates, the rotating rod can be driven to rotate. When the rotating rod rotates, the intercepting plate on its outer wall can be turned over, thereby realizing the spraying of different required amounts of mortar.

[0014] 2. By setting up components such as a screw, a limit rod and a cylinder, the screw can drive the movable sleeve to move left and right through cooperation with the limit rod when it rotates. When the movable sleeve moves, the distance of the spraying channel can be adjusted, thereby enabling spraying construction on construction surfaces at different distances. Under the telescopic action of the cylinder, the spraying channel can be driven to move up and down, thereby enabling spraying work on construction surfaces at different heights. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a structural diagram of an adjustable remote shotcrete machine proposed by the utility model;

[0016] Figure 2 This is a right side structural schematic diagram of an adjustable remote shotcrete machine proposed in the present invention;

[0017] Figure 3 for Figure 1 Schematic diagram of the vertical cross-section structure;

[0018] Figure 4 This is a side view vertical section structure diagram of an adjustable remote shotcrete machine proposed in the utility model;

[0019] Figure 5 for Figure 2 A schematic diagram of the structure enlargement at point A;

[0020] Figure 6 for Figure 3Schematic diagram of the enlarged structure at point B in FIG.

[0021] In the figure: 1 base, 2 moving wheel, 3 fixed frame, 4 screw, 5 first motor, 6 limit rod, 7 movable sleeve, 8 cylinder, 9 connecting sleeve, 10 spraying channel, 11 auger blade, 12 second motor, 13 nozzle, 14 feed hopper, 15 fixed block, 16 filter plate, 17 support plate, 18 electric push rod, 19 mounting plate, 20 gear plate, 21 rotating rod, 22 gear, 23 intercepting plate. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0023] Reference Figure 1-6 The jacks 2 are fixedly mounted on the bottom wall of the base 1, and each of the jacks 2 is a universal wheel. The universal wheel is a movable caster. Its structural design allows it to rotate 360 ​​degrees on the horizontal plane, and can be easily moved in any direction, greatly improving the efficiency of carrying and moving objects. The upper end surface of the base 1 is rotatably mounted with a screw 4 through a fixed frame 3. The outer wall of the fixed frame 3 is fixedly mounted with a first motor 5 connected with the screw 4. The outer wall of the screw 4 is threadedly mounted with a movable sleeve 7 through a limiting mechanism. The limiting mechanism includes a limiting rod 6 fixedly mounted on the inner wall of the fixed frame 3, and the limiting rod 6 slides through the movable sleeve 7. The limiting rod 6 can limit the movable sleeve 7 so that the movable sleeve 7 can only move axially along the outer wall of the screw 4. The upper end surface of the movable sleeve 7 is fixedly mounted with a connecting sleeve 9 through a lifting mechanism. The lifting mechanism includes a cylinder 8 fixedly mounted on the upper end surface of the movable sleeve 7. The telescopic end of the cylinder 8 is fixedly connected to the outer wall of the connecting sleeve 9, and a spraying channel 10 is fixedly mounted on the inner wall of the connecting sleeve 9.

[0024] The spraying channel 10 is internally rotatably installed with multiple auger blades 11, the outer wall of the spraying channel 10 is fixedly installed with a second motor 12 connected to the rotating shaft of the auger blade 11, the end of the spraying channel 10 is fixedly installed with a nozzle 13, the outer wall of the spraying channel 10 is fixedly installed with a feed hopper 14 through the installation opening, the inner wall of the feed hopper 14 is slidably installed with a filter plate 16 through a fixing mechanism, the fixing mechanism includes a fixed block 15 fixedly installed on the outer wall of the feed hopper 14 on both sides, the filter plate 16 is slidably installed on the upper end surface of the two fixed blocks 15, and the spraying A support plate 17 is fixedly installed on the outer wall of the channel 10, and a mounting plate 19 is fixedly installed on the inner wall of the support plate 17 through a telescopic mechanism. The telescopic mechanism includes an electric push rod 18 fixedly installed on the inner wall of the support plate 17, and the telescopic end of the electric push rod 18 is fixedly connected to the outer wall of the mounting plate 19. A tooth plate 20 is fixedly installed on the inner wall of the mounting plate 19. A rotating rod 21 is rotatably installed on the outer wall of the nozzle 13, and a gear 22 is fixedly installed on the end of the rotating rod 21. The gear 22 and the tooth plate 20 are engaged with each other, and an intercepting plate 23 is fixedly installed on the outer wall of the rotating rod 21.

[0025] The filter plate 16 can filter the larger sand and gravel in the mortar to prevent the sand and gravel from being blocked during the spraying of the spraying machine. The larger sand and gravel after filtering can be collected and recycled, and the filtered mortar can fall into the inside of the spraying channel 10 through the discharge port in the feed hopper 14. At this time, the second motor 12 drives the auger blade 11 to rotate, and the rotating auger blade 11 can drive the mortar to flow out of the nozzle 13. When the required mortar amount is different, the tooth plate 20 can be driven back and forth by the telescopic action of the electric push rod 18. When the tooth plate 20 moves, it can drive the gear 22 that meshes with each other to rotate. When the gear 22 and the tooth plate 20 mesh, it can drive the rotating rod 21 to rotate. When the rotating rod 21 rotates, it can drive the intercepting plate 23 on the inner wall of the nozzle 13 to flip. Therefore, the amplitude of the intercepting plate 23 can be flipped according to the required mortar amount, so that different required amounts of mortar can be sprayed.

[0026] At the same time, when it is necessary to adjust the spraying distance of the spraying machine, the first motor 5 can drive the screw 4 to rotate. When the screw 4 rotates, it can drive the movable sleeve 7 to move by cooperating with the limit rod 6. When the movable sleeve 7 moves, it can drive the spraying channel 10 on the inner wall of the connecting sleeve 9 to move left and right by cooperating with the cylinder 8, thereby realizing spraying construction on construction surfaces at different distances. Under the telescopic action of the cylinder 8, the spraying channel 10 can be driven to move up and down, thereby realizing spraying construction on construction surfaces at different heights.

[0027] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A remote spraying machine with adjustable volume, comprising a base (1), characterized in that: The upper end surface of the base (1) is rotatably mounted with a screw (4) through a fixed frame (3); a first motor (5) connected to the screw (4) is fixedly mounted on the outer wall of the fixed frame (3); a movable sleeve (7) is threadedly mounted on the outer wall of the screw (4) through a limiting mechanism; a connecting sleeve (9) is fixedly mounted on the upper end surface of the movable sleeve (7) through a lifting mechanism; a spraying channel (10) is fixedly mounted on the inner wall of the connecting sleeve (9); a plurality of auger blades (11) are rotatably mounted inside the spraying channel (10); a second motor (12) connected to the rotating shaft of the auger blades (11) is fixedly mounted on the outer wall of the spraying channel (10); a nozzle (13) is fixedly mounted at the end of the spraying channel (10) The outer wall of the spraying channel (10) is fixedly mounted with a feed hopper (14) through a mounting opening, the inner wall of the feed hopper (14) is slidably mounted with a filter plate (16) through a fixing mechanism, the outer wall of the spraying channel (10) is fixedly mounted with a support plate (17), the inner wall of the support plate (17) is fixedly mounted with a mounting plate (19) through a telescopic mechanism, the inner wall of the mounting plate (19) is fixedly mounted with a tooth plate (20), the outer wall of the nozzle (13) is rotatably penetrated by a rotating rod (21), the end of the rotating rod (21) is fixedly mounted with a gear (22), the gear (22) and the tooth plate (20) are engaged with each other, and the outer wall of the rotating rod (21) is fixedly mounted with an intercepting plate (23).

2. The adjustable remote shotcrete machine according to claim 1, characterized in that: The limiting mechanism comprises a limiting rod (6) fixedly mounted on the inner wall of the fixed frame (3), and the limiting rod (6) slides through the movable sleeve (7).

3. The adjustable remote shotcrete machine according to claim 2, characterized in that: The lifting mechanism comprises a cylinder (8) fixedly mounted on the upper end surface of the movable sleeve (7), and the telescopic end of the cylinder (8) is fixedly connected to the outer wall of the connecting sleeve (9).

4. The adjustable remote shotcrete machine according to claim 3, characterized in that: The fixing mechanism comprises fixing blocks (15) fixedly mounted on the outer walls of both sides of the feed hopper (14), and the filter plate (16) is slidably mounted on the upper end surfaces of the two fixing blocks (15).

5. The adjustable remote shotcrete machine according to claim 4, characterized in that: The telescopic mechanism comprises an electric push rod (18) fixedly mounted on the inner wall of a support plate (17), and a telescopic end of the electric push rod (18) is fixedly connected to the outer wall of a mounting plate (19).

6. The adjustable remote shotcrete machine according to claim 5, characterized in that: A plurality of movable wheels (2) are fixedly mounted on the bottom wall of the base (1), and each movable wheel (2) is a universal wheel.