Overhanging type lining maintenance device
Through the cantilevered lining maintenance device, the main pipeline is cantilevered outside the tunnel using vertical supports, horizontal beams and diagonal support brackets. Combined with the copper four-pronged rotating sprinkler and remote control switch, the problem of inconvenient concrete maintenance behind the tunnel lining trolley is solved, and a uniform and efficient maintenance effect is achieved.
Patent Information
- Application Number
- CN202422971186.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-12-03
AI Technical Summary
The existing tunnel lining trolley is inconvenient to set up materials under the curing section, resulting in uneven curing. Especially when the lining trolley cannot move forward, it is difficult to effectively cure the concrete.
A cantilevered lining curing device is designed, which includes a bracket consisting of vertical supports, horizontal beams and diagonal supports. The main pipeline is cantilevered outside the tunnel and is equipped with a copper four-pronged rotating sprinkler and a remote control switch. Water in the water tank is transported to the sprinkler through a water pump to achieve uniform curing of the concrete top surface behind the lining trolley.
It achieves uniform curing of the concrete top surface behind the lining trolley, reduces labor intensity, adapts to different curing lengths, and improves curing efficiency and effects.
Smart Images

Figure CN223344048U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of concrete curing, in particular to a cantilever lining curing device. Background Art
[0002] Curing lining concrete is a critical step in ensuring its long-term stability and durability. Proper humidity and temperature control during curing promotes the full hydration reaction of cement, enhancing the concrete's strength and crack resistance. Furthermore, good curing reduces surface cracks caused by rapid evaporation and prevents damage to the concrete's internal structure, thereby extending the project's service life. Therefore, curing lining concrete is not only crucial to structural safety but also a key consideration for economic efficiency and environmental sustainability.
[0003] A tunnel maintenance trolley disclosed in the Chinese invention patent application disclosure CN216342194U belongs to the field of tunnel maintenance technology. The tunnel maintenance trolley includes a maintenance component. The maintenance component includes a mobile body, a support rod, an electric push rod, an arc tube, a nozzle, a water tank, a water pump and a telescopic hose. In the above implementation process, the mobile body is moved inside the tunnel, and then the arc tube and several nozzles are opposite to the concrete in the tunnel. Then, the water inside the water tank is sucked by the water pump, and the water sucked by the water pump is discharged into the inside of the arc tube through the telescopic hose, and then sprayed out from several nozzles to water the concrete. Then, the electric push rod drives the support rod to repeatedly rotate left and right, thereby driving the arc tube and several nozzles to repeatedly rotate left and right.
[0004] This technical solution can evenly water the concrete, replacing manual watering, greatly reducing the labor intensity of workers, and the watering is relatively uniform, which is very convenient. However, due to the influence of the pumping equipment parked near the lining trolley, or the stored small formwork and materials, it is not convenient to use the common tunnel lining maintenance trolley for an adjacent pouring section before the lining trolley moves forward. Utility Model Content
[0005] In view of the deficiencies of the prior art, the utility model provides a cantilever lining curing device, which solves the problem of the inconvenience of setting material curing below the curing section proposed in the background art.
[0006] Technical Solution
[0007] To achieve the above objectives, the utility model is implemented through the following technical solutions: a cantilever lining maintenance device, including a vertical support fixedly installed on the working platform at the rear end of the lining trolley, the vertical support extending to the outside of the working platform, a cross beam fixedly installed above the vertical support, the length direction of the cross beam is consistent with the length direction of the tunnel, an oblique support for supporting the cross beam is provided below the cross beam, the oblique support is fixedly connected to the working platform, a main pipeline is fixedly installed above the cross beam, and nozzles are connected to the upper surface of the main pipeline at equal intervals, a water tank is fixedly installed on the upper surface of the working platform at the rear end of the lining trolley, the output end of the water tank is connected to and penetrated by a water pump, the output end of the water pump is connected to and penetrated by a delivery pipe, and the delivery pipe is connected to and penetrated by the main pipeline.
[0008] Furthermore, the vertical supports, horizontal beams and diagonal supports together constitute a bracket, which is divided into a central arch bracket and waist brackets on both sides. The waist bracket has the same shape as the arch bracket, and the size of the waist bracket is smaller than that of the arch bracket. The delivery pipe is connected to and passes through multiple main pipes through a water distributor.
[0009] Furthermore, the control end of the water pump is connected to a remote control switch.
[0010] Furthermore, the nozzle is a copper four-pronged rotating nozzle.
[0011] Furthermore, the main pipeline is divided into a fixed section and a sliding section. The sliding section is slidably connected to the inside of the fixed section. The fixed section is fixedly connected to the crossbeam. The sliding section is slidably connected to the crossbeam. The end face of the fixed section is provided with a sealing protrusion. The surface of the sliding section is provided with a groove adapted to the sealing protrusion, and the nozzle is embedded in the inside of the groove.
[0012] Furthermore, a baffle is provided on the end surface of the sliding section, and telescopic sleeves are fixedly installed on both ends of the baffle, and the fixed end of the telescopic sleeve is fixedly connected to the crossbeam.
[0013] The beneficial effects of the present invention are:
[0014] 1. This cantilevered lining curing device cantilevered the main pipe outwards through a horizontal beam, supported and limited in height by vertical supports, and provided with diagonal supports to ensure stability. This arrangement allows the main pipe and nozzle for water spraying to be cantilevered outwards, and a water pump is used to pump water from the water tank to the nozzle to cure the concrete top surface behind the lining trolley, solving the problem of inconvenience in curing materials under the curing section in the prior art.
[0015] 2. The cantilever lining maintenance device is divided into a fixed section and a sliding section through the main pipeline. The sliding section is slidably connected to the inside of the fixed section. The fixed section is fixedly connected to the crossbeam, and the sliding section is slidably connected to the crossbeam. The end face of the fixed section is provided with a sealing protrusion, and the surface of the sliding section is provided with a groove adapted to the sealing protrusion. The nozzle is embedded in the inside of the groove. Through such an arrangement, the main pipeline can be extended and retracted for spraying, thereby being able to adapt to different maintenance lengths. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the water pump connection of the utility model;
[0018] Figure 3 This is a schematic diagram of the nozzle connection of the utility model;
[0019] Figure 4 This is a schematic diagram of the bracket of the utility model;
[0020] Figure 5 This is a schematic diagram of the sealing protrusion connection of the utility model.
[0021] Among them, 1. Vertical support; 2. Horizontal beam; 3. Diagonal support; 4. Main pipeline; 5. Nozzle; 6. Water tank; 7. Water pump; 8. Delivery pipe; 9. Bracket; 10. Remote control switch; 11. Water distributor; 901. Arch bracket; 902. Arch waist bracket; 401. Fixed section; 402. Sliding section; 403. Sealing protrusion; 404. Groove; 405. Baffle; 406. Telescopic sleeve. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0023] See Figure 1-Figure 5A cantilever lining maintenance device comprises a vertical support 1 fixedly mounted on the working platform at the tail end of the lining trolley, the vertical support 1 extending to the outside of the working platform, a crossbeam 2 fixedly mounted above the vertical support 1, the length direction of the crossbeam 2 being consistent with the length direction of the tunnel, so that a larger range of maintenance can be achieved each time, the maintenance effect can be improved, and the frequency of movement of the maintenance device can be reduced, an oblique support 3 for lifting the crossbeam 2 is arranged below the crossbeam 2, the oblique support 3 is fixedly connected to the working platform, a main pipe 4 is fixedly mounted above the crossbeam 2, the main pipe 4 is made of 40mm*40mm square steel, and nozzles 5 are evenly spaced on the upper surface of the main pipe 4, which are welded to a stainless steel direct head 6, with 4 points on the outside and 6 on the inside;
[0024] A water tank 6 is fixedly mounted on the upper surface of the working platform at the rear end of the lining trolley. The output end of the water tank 6 is connected to and penetrated by a water pump 7, which is powered by 220V. The output end of the water pump 7 is connected to and penetrated by a delivery pipe 8, which is a DN40mm PU water pipe and is connected to and penetrated by the main pipeline 4.
[0025] The vertical support 1, the horizontal beam 2 and the diagonal support 3 together constitute the bracket 9. The bracket 9 is divided into the arch support 901 in the middle and the arch waist support 902 on both sides. The vertical support 1 is formed by two φ42mm seamless steel pipes and horizontal supports. The diagonal support 3 is composed of two 40*40mm square steels, horizontal supports and diagonal rods; the horizontal beam 2 is composed of two 40*40mm square steels and horizontal supports.
[0026] The arch waist support 902 has the same shape as the arch top support 901, and the size of the arch waist support 902 is smaller than that of the arch top support 901. The conveying pipe 8 is connected and penetrated with multiple main pipes 4 through the water distributor 11. Such an arrangement can adapt to the arch shape of the tunnel and ensure uniform maintenance of the tunnel top.
[0027] The control end of the water pump 7 is connected to a remote control switch 10. The intelligent remote control switch 10 is installed using a single-phase direct wiring method. The live wire input end of the remote control switch 10 is connected to the live wire of the power supply, the neutral wire input end is connected to the neutral wire of the power supply, the live wire output end is connected to the live wire of the water pump 7, and the neutral wire output end is connected to the neutral wire of the water pump 7, thereby realizing remote wireless remote control spray maintenance.
[0028] The nozzle 5 is a copper four-pronged rotating nozzle. The copper four-pronged rotating nozzle can realize rotating spraying under the drive of water pressure, so that the water spraying can be more uniform. At the same time, the copper material can prevent rust.
[0029] The main pipe 4 is divided into a fixed section 401 and a sliding section 402. The sliding section 402 is slidably connected to the inside of the fixed section 401. The fixed section 401 is fixedly connected to the beam 2, and the sliding section 402 is slidably connected to the beam 2. The end face of the fixed section 401 is provided with a sealing protrusion 403, and the surface of the sliding section 402 is provided with a groove 404 adapted to the sealing protrusion 403. The nozzle 5 is embedded in the inside of the groove 404. Through such an arrangement, the main pipe 4 can be telescopically sprayed, thereby being able to adapt to different maintenance lengths.
[0030] The end face of the sliding section 402 is provided with a baffle 405, and telescopic sleeves 406 are fixedly installed at both ends of the baffle 405. The fixed end of the telescopic sleeve 406 is fixedly connected to the beam 2. By setting the telescopic sleeve 406, the extended length of the sliding section 402 can be controlled, thereby being able to adapt to different maintenance lengths.
[0031] When in use, the main pipe 4 is cantilevered outward by setting a cross beam 2, and is supported and limited in height by a vertical support 1. In order to ensure stability, an oblique support 3 is also provided. Through such a setting, the main pipe 4 and the nozzle 5 for spraying water can be cantilevered outward, and the water pump 7 is used to pump the water in the water tank 6 to the nozzle 5, thereby realizing the maintenance of the concrete top surface behind the lining trolley, solving the problem of inconvenience in setting material maintenance below the maintenance section in the prior art.
[0032] It should be noted that, in this document, relational terms such as first and second, etc. are merely used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations.
[0033] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A cantilever lining maintenance device, comprising a vertical support (1) fixedly mounted on a working platform at the rear end of a lining trolley, characterized in that: The vertical support (1) extends to the outside of the working platform, a crossbeam (2) is fixedly installed above the vertical support (1), the length direction of the crossbeam (2) is consistent with the length direction of the tunnel, an oblique support (3) for supporting the crossbeam (2) is provided below the crossbeam (2), the oblique support (3) is fixedly connected to the working platform, a main pipeline (4) is fixedly installed above the crossbeam (2), and nozzles (5) are connected to the upper surface of the main pipeline (4) at equal intervals; A water tank (6) is fixedly mounted on the upper surface of the working platform at the rear end of the lining trolley; the output end of the water tank (6) is connected to and penetrated by a water pump (7); the output end of the water pump (7) is connected to and penetrated by a delivery pipe (8); and the delivery pipe (8) is connected to and penetrated by the main pipeline (4).
2. The cantilever lining maintenance device according to claim 1, characterized in that: The vertical supports (1), the horizontal beams (2) and the diagonal supports (3) together form a bracket (9), and the bracket (9) is divided into a central arch bracket (901) and two side arch brackets (902). The arch bracket (902) has the same shape as the arch bracket (901), and the size of the arch bracket (902) is smaller than that of the arch bracket (901). The delivery pipe (8) is connected to and penetrates multiple main pipes through a water distributor (11).
3. The cantilever lining maintenance device according to claim 2, characterized in that: The control end of the water pump (7) is connected to a remote control switch (10).
4. The cantilever lining maintenance device according to claim 3, characterized in that: The nozzle (5) is a copper four-pronged rotating nozzle.
5. The cantilever lining maintenance device according to any one of claims 1 to 4, characterized in that: The main pipe (4) is divided into a fixed section (401) and a sliding section (402), the sliding section (402) is slidably connected to the interior of the fixed section (401), the fixed section (401) is fixedly connected to the crossbeam (2), and the sliding section (402) is slidably connected to the crossbeam (2), the end face of the fixed section (401) is provided with a sealing protrusion (403), the surface of the sliding section (402) is provided with a groove (404) adapted to the sealing protrusion (403), and the nozzle (5) is embedded in the interior of the groove (404).
6. The cantilever lining maintenance device according to claim 5, characterized in that: The end surface of the sliding section (402) is provided with a baffle (405), and telescopic sleeves (406) are fixedly installed at both ends of the baffle (405), and the fixed end of the telescopic sleeve (406) is fixedly connected to the crossbeam (2).
Citation Information
Patent Citations
Tunnel maintenance trolley
CN216342194U