Self-vibration dedusting air filter
Through the design of the self-vibrating dust removal air filter, the vibration dust removal generator and the controller are used to automatically remove dust on the filter element, solving the problem of filter element clogging, extending the service life and reducing maintenance costs, ensuring the normal operation of the engine.
Patent Information
- Application Number
- CN202423059507.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-12-12
AI Technical Summary
The filter element of the existing air filter is prone to accumulate a lot of dust after long-term use, causing blockage, increasing maintenance costs and affecting the normal use of the engine.
A self-vibrating dust removal air filter is designed. Through the cooperation of a vibration dust removal generator and a controller, a pressure sensor is used to detect the air pressure, and the dust on the filter element is automatically removed to achieve self-cleaning of the filter element.
It extends the service life of the filter element, reduces maintenance frequency and cost, ensures the normal operation of the air filter, provides sufficient air to the engine, and ensures the normal use of the car.
Smart Images

Figure CN223344173U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of air filters, in particular to a self-vibrating dust-removing air filter. Background Art
[0002] Air filters play a vital role in air filtration in various precision operating rooms, such as automobiles, motorcycles, and laboratories. Before starting, the engine draws in large quantities of air to fuel internal combustion. If this air is unfiltered, dust and impurities can be drawn into the cylinders. This not only forms carbon deposits on the intake valves but also enters the combustion chamber with the fuel-air mixture, resulting in incomplete combustion. This accelerates wear on the piston and cylinder walls and can cause severe "cylinder scuffing," making air filters an essential component of automotive engine mechanisms.
[0003] However, after long-term use, the filter element in the air filter will accumulate a lot of dust, thus losing its filtering function. Currently, the method of handling air filters is usually to manually remove and replace the internal filter element to reduce the processing load of the air filter. However, frequent replacement of new filter elements not only increases the maintenance cost of the air filter, but also affects the normal operation of the vehicle engine. Utility Model Content
[0004] The purpose of this utility model is to provide a self-vibrating dust removal air filter in order to overcome the defects of the above-mentioned prior art, solve the problem of a large amount of dust accumulating on the surface of the filter element during long-term use of the existing air filter and causing filter element clogging, extend the service life of the filter element and facilitate maintenance.
[0005] The purpose of the utility model can be achieved through the following technical solutions:
[0006] The utility model provides a self-vibrating dust removal air filter, comprising an air filter housing, a filter element, an air filter lower cover, a vibration dust removal generator, and an air outlet;
[0007] The filter element is arranged inside the air filter housing and connected to the inner wall of the air filter housing. The vibration dust removal generator is arranged in the lower cover of the air filter and is used to shake off dust particles on the filter element.
[0008] The air filter housing is arranged at one end of the air outlet, and the air outlet extends into the interior of the filter element. A sealing ring is fixedly installed at the end of the air filter housing. The sealing ring is used to seal between the outside of one end of the air outlet and the air filter housing. The other end of the air filter housing is detachably fixedly connected to the air filter lower cover.
[0009] Furthermore, the air filter also includes a controller and a pressure sensor. The controller is arranged in the lower cover of the air filter, and the pressure sensor is arranged outside the air outlet. The vibration dust removal generator and the pressure sensor are electrically connected to the controller respectively.
[0010] Furthermore, the air filter housing and the air filter lower cover are both cylindrical structures, and the air filter housing and the air filter lower cover are connected by snap fasteners.
[0011] Furthermore, the filter element is a conical filter element, which facilitates the discharge of dust. The size of the filter element matches the size of the air filter housing, and the upper bottom surface and lower bottom surface of the filter element are respectively adjacent to the upper end surface and lower end surface of the air filter housing.
[0012] Furthermore, flanges are provided at the upper and lower ends of the filter element, and the flanges are made of rubber. The flange at the upper end of the filter element is in sealing contact with the outer wall of the air filter lower cover, and the flange at the lower end of the filter element is in sealing contact with the inner wall of the air filter housing.
[0013] Further preferably, the outer surface of the filter element is covered with a layer of filter mesh.
[0014] Furthermore, a dust exhaust air inlet communicating with the inner cavity of the air filter housing is provided at the bottom of the air filter housing, and the dust exhaust air inlet is provided on the outside of the filter element.
[0015] Furthermore, the dust exhaust air inlet is used for air intake or dust exhaust.
[0016] Further preferably, the cross-section of the dust exhaust air inlet is a right triangle.
[0017] Furthermore, a handle is provided on the outside of the air filter housing, and an anti-slip cover is provided on the handle.
[0018] Compared with the prior art, the present invention has the following beneficial effects:
[0019] (1) The utility model provides a self-vibrating dust removal air filter, which removes a large amount of dust particles accumulated on the filter element through the mutual cooperation of a controller, a vibration dust removal generator, and a pressure sensor. The air filter has a small workload and its inspection and replacement frequency is reduced, thereby reducing the maintenance cost of the air filter. In addition, by shaking off the dust particles on the filter element, the flow channel of the air in the filter element is unblocked, and the air filter can provide sufficient air to the automobile engine, thereby ensuring the normal use of the automobile. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the structure of the utility model;
[0021] Figure 2 This is a schematic structural diagram of the filter element of the present invention.
[0022] The names corresponding to the reference numerals in the accompanying drawings are:
[0023] 1-air filter housing, 2-filter element, 3-air filter lower cover, 4-vibration dust removal generator, 5-controller, 6-pressure sensor, 7-air outlet, 8-flange, 9-sealing ring, 10-handle, 11-dust exhaust inlet. DETAILED DESCRIPTION
[0024] The following embodiments are implemented based on the above technical solution of the present invention, and provide detailed implementation methods and specific operation processes, but the protection scope of the present invention is not limited to the following embodiments.
[0025] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.
[0026] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.
[0027] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be understood to indicate or imply relative importance or implicitly specify the number of technical features indicated. Thus, a feature specified as "first" or "second" may explicitly or implicitly include one or more of such features. Throughout the description of this application, "plurality" or "several" means two or more, unless otherwise specifically defined.
[0028] In the following implementation manners or examples, unless otherwise specified, functional components or structures are conventional components or conventional structures used in the art to achieve corresponding functions.
[0029] Example 1
[0030] like Figure 1-2As shown, a self-vibrating dust removal air filter includes an air filter housing 1, a filter element 2, an air filter lower cover 3, a vibration dust removal generator 4, and an air outlet 7;
[0031] The filter element 2 is arranged inside the air filter housing 1 and connected to the inner wall of the air filter housing 1. The vibration dust removal generator 4 is arranged inside the air filter lower cover 3. The vibration dust removal generator 4 is used to shake off the dust particles on the filter element 2;
[0032] The air filter housing 1 is provided at one end of the air outlet 7, and the air outlet 7 extends into the interior of the filter element 2. A sealing ring 9 is fixedly installed at the end of the air filter housing 1. The sealing ring 9 is used to seal between the outside of one end of the air outlet 7 and the air filter housing 1. The other end of the air filter housing 1 is detachably fixedly connected to the air filter lower cover 3.
[0033] In this embodiment, the air filter also includes a controller 5 and a pressure sensor 6. The controller 5 is arranged in the air filter lower cover 3, and the pressure sensor 6 is arranged outside the air outlet 7. The vibration dust removal generator 4 and the pressure sensor 6 are electrically connected to the controller 5 respectively.
[0034] The controller 5 is a single chip microcomputer or a processor of x86 architecture, ARM architecture, or RISC-V architecture.
[0035] In this embodiment, the air filter housing 1 and the air filter lower cover 3 are both cylindrical structures, and the air filter housing 1 and the air filter lower cover 3 are connected by snap fasteners.
[0036] In this embodiment, the filter element 2 is a conical filter element. The size of the filter element 2 matches the size of the air filter housing 1. The upper bottom surface and the lower bottom surface of the filter element 2 are respectively adjacent to the upper end surface and the lower end surface of the air filter housing 1. The outer surface of the filter element 2 is covered with a layer of filter mesh.
[0037] The upper and lower ends of the filter element 2 are both provided with flanges 8, and the flanges 8 are made of rubber. The flange 8 at the upper end of the filter element 2 is in sealing contact with the outer wall of the air filter lower cover 3, and the flange 8 at the lower end of the filter element 2 is in sealing contact with the inner wall of the air filter housing 1, which effectively prevents the filter element from shaking under the action of airflow or vibration, and has a better fixing effect.
[0038] The bottom of the air filter housing 1 is provided with a dust exhaust air inlet 11 which is communicated with the inner cavity of the air filter housing 1 and is used for air intake or dust exhaust. The cross section of the dust exhaust air inlet 11 is a right triangle, and the dust exhaust air inlet 11 is provided on the outside of the filter element 2.
[0039] In this embodiment, two handles 10 are provided on the outer side of the air filter housing 1 , and anti-slip covers are provided on the handles 10 .
[0040] The air filter provided in this embodiment is similar in size and diameter to ordinary air filters, which increases the installation flexibility of the product.
[0041] Working principle: When the present invention is in use, air enters the interior of the air filter housing 1 through the dust exhaust inlet 11, and the dust particles in the air are deposited on the surface of the filter element 2. Clean gas enters the interior of the filter element 2 and is discharged from the air outlet 7. The controller 5 is electrically connected to the vibration dust removal generator 4 and the pressure sensor 6. The pressure sensor 6 detects the air pressure inside the air outlet 1 and transmits the detected air pressure value to the controller 5. The controller 5 compares the air pressure value with the preset air pressure value. When the air pressure value detected by the pressure sensor 6 exceeds the preset air pressure value, the controller 5 controls the vibration dust removal generator 4 to make noise after the vehicle stops. At this time, the filter element 2 will resonate, thereby shaking off the dust particles attached to the surface of the filter element 2 and discharging them from the dust exhaust inlet 11 at the bottom of the air filter housing 1, completing a backflush process. When the air pressure value detected by the pressure sensor 6 does not exceed the preset air pressure value, the vehicle can continue to work. The control logic involved above is the commonly used control logic of those in this field and is not the innovation of this application.
[0042] The above description of the embodiments is intended to facilitate understanding and use of the present invention by those skilled in the art. Those skilled in the art will readily be able to make various modifications to these embodiments and apply the general principles described herein to other embodiments without requiring inventive effort. Therefore, the present invention is not limited to the above-described embodiments. Improvements and modifications made by those skilled in the art based on the disclosure of this invention without departing from the scope of this invention should be considered within the scope of protection of this invention.
Claims
1. A self-vibrating dust removal air filter, characterized in that: It comprises an air filter housing (1), a filter element (2), an air filter lower cover (3), a vibration dust removal generator (4), and an air outlet (7); The filter element (2) is arranged inside the air filter housing (1) and connected to the inner wall of the air filter housing (1); the vibration dust removal generator (4) is arranged inside the air filter lower cover (3); the vibration dust removal generator (4) is used to shake off dust particles on the filter element (2); The air filter housing (1) is arranged at one end of the air outlet (7), and the air outlet (7) extends into the interior of the filter element (2). A sealing ring (9) is fixedly installed at the end of the air filter housing (1), and the sealing ring (9) is used to seal between the outside of one end of the air outlet (7) and the air filter housing (1). The other end of the air filter housing (1) is detachably fixedly connected to the air filter lower cover (3).
2. The self-vibrating dust removal air filter according to claim 1, characterized in that: The air filter further comprises a controller (5) and a pressure sensor (6); the controller (5) is arranged inside the air filter lower cover (3); the pressure sensor (6) is arranged outside the air outlet (7); and the vibration dust removal generator (4) and the pressure sensor (6) are electrically connected to the controller (5), respectively.
3. The self-vibrating dust removal air filter according to claim 1, characterized in that: The air filter housing (1) and the air filter lower cover (3) are both cylindrical structures, and the air filter housing (1) and the air filter lower cover (3) are connected by snap fastening.
4. The self-vibrating dust removal air filter according to claim 1, characterized in that: The filter element (2) is a conical filter element, the size of the filter element (2) matches the size of the air filter housing (1), and the upper bottom surface and the lower bottom surface of the filter element (2) are respectively adjacent to the upper end surface and the lower end surface of the air filter housing (1).
5. The self-vibrating dust removal air filter according to claim 1, characterized in that: The filter element (2) is provided with flanges (8) at both the upper and lower ends. The flanges (8) are made of rubber. The flanges (8) at the upper end of the filter element (2) are in sealing contact with the outer wall of the air filter lower cover (3), and the flanges (8) at the lower end of the filter element (2) are in sealing contact with the inner wall of the air filter housing (1).
6. The self-vibrating dust removal air filter according to claim 1, characterized in that: The outer surface of the filter element (2) is covered with a layer of filter mesh.
7. The self-vibrating dust removal air filter according to claim 1, characterized in that: The bottom of the air filter housing (1) is provided with a dust exhaust air inlet (11) communicating with the inner cavity of the air filter housing (1), and the dust exhaust air inlet (11) is provided on the outside of the filter element (2).
8. The self-vibrating dust removal air filter according to claim 7, characterized in that: The dust exhaust air inlet (11) is used for air intake or dust exhaust.
9. The self-vibrating dust removal air filter according to claim 7, characterized in that: The cross section of the dust exhaust air inlet (11) is a right triangle.
10. The self-vibrating dust removal air filter according to claim 1, characterized in that: A handle (10) is provided on the outside of the air filter housing (1), and an anti-slip cover is provided on the handle (10).