High-performance rack

Abstract

The utility model relates to the technical field of racks, and provides a high-performance rack which comprises a main body and a limiting rod, and the upper surface of the main body is fixedly connected with a plurality of gear teeth; a limiting groove is formed in the bottom of the main body, and the limiting rod is clamped in the limiting groove; the interior of the limiting rod is in threaded connection with a fixing screw, and the tail end of the fixing screw is in threaded connection with the interior of the main body. Through the arrangement of the connecting blocks and the connecting grooves, when multiple racks are connected, the connecting stability and the connecting strength can be guaranteed, through the arrangement of the limiting rods and the limiting grooves, after the multiple racks are connected, the precision after connection can be guaranteed, and reduction of the precision after connection is avoided; and the stability after the multiple racks are connected is further improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of racks, and in particular relates to a high-performance rack. Background Art

[0002] A rack is a mechanical component with a linear tooth profile used to convert rotary motion into linear motion, or vice versa. It is typically made of metal and features a highly precise tooth profile to ensure accurate meshing with gears. Racks are widely used in automobiles, machine tools, elevators, printing machinery, robotics, and construction machinery, and are key components for precise motion control. The manufacturing process includes steps such as material selection, rough machining, tooth profile formation, heat treatment, surface treatment, and finishing to ensure strength, wear resistance, and precision.

[0003] The authorized patent with the known application number: 202122922750.2 discloses a nested combined rack: comprising a rack body and a mounting base, one end of the rack body is provided with a groove and the other end is provided with a protrusion, the centers of the groove and the protrusion are provided with mounting holes, the center of the rack body is provided with a center hole, both sides of the rack body are provided with gear teeth, two adjacent rack bodies are snap-connected, the center of the mounting base is provided with a slide groove, both ends of the slide groove are provided with side plates, the inner side surfaces of the side plates are fixed with mounting columns, one side of the mounting base is hinged to a limit plate, and the limit plate is fixed with a limit column. The nested combined rack has a simple structure, novel design, and is easy to use. It can be used as a long rack and can be disassembled when needed for transportation, which is convenient for transportation, realizes rapid maintenance of the rack, shortens downtime, and improves production efficiency. In addition, it greatly extends the service life of the rack and reduces costs.

[0004] However, in the implementation of related technologies, it was found that the above technical solution has the following problems: when in use, the load-bearing capacity of the rack is reduced due to the excessive and large center holes, and it is difficult to ensure the accuracy during operation by only using protrusions for connection.

[0005] Therefore, a high-performance rack is proposed to solve the above problems. Utility Model Content

[0006] The utility model proposes a high-performance rack, which solves the problem in the related art that the load-bearing capacity of the rack is reduced due to too many and too large center holes during use, and it is difficult to ensure the accuracy during operation by only using protrusions for connection.

[0007] The technical solution of the utility model is as follows: a high-performance rack comprises: a main body and a limiting rod, wherein the upper surface of the main body is fixedly connected to a plurality of gear teeth;

[0008] A limiting groove is provided at the bottom of the main body, and the limiting rod is clamped inside the limiting groove;

[0009] The inner thread of the limiting rod is connected with a fixing screw, and the end of the fixing screw is threadedly connected to the interior of the main body.

[0010] Preferably, two mounting holes are provided inside the main body.

[0011] Preferably, a connection groove is provided at one end of the main body, and a connection block is fixedly connected to the other end of the main body.

[0012] Preferably, the connecting block is plugged into the inner wall of the connecting groove.

[0013] Preferably, the tooth roots and tooth tops of the rack teeth are both rounded.

[0014] Preferably, the pressure angle of the rack teeth is 17.5°~20°.

[0015] The working principle and beneficial effects of the utility model are as follows:

[0016] By setting the connecting block and the connecting groove, the stability and connection strength of multiple racks can be guaranteed when they are connected. By setting the limiting rod and the limiting groove, the accuracy of the connection can be guaranteed after the multiple racks are connected, avoiding the reduction of the accuracy after the connection. In addition, by setting the fixing screws, the stability of the multiple racks after connection is further increased. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The present invention will be further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0018] Figure 1 This is a schematic diagram of the three-dimensional structure proposed by the utility model;

[0019] Figure 2 This is a schematic diagram of the front structure proposed by the utility model;

[0020] Figure 3 This is a schematic diagram of the bottom-up structure proposed by the utility model;

[0021] In the figure: 1. Main body; 2. Rack teeth; 3. Mounting hole; 4. Connecting block; 5. Connecting groove; 6. Limiting groove; 7. Fixing screw; 8. Limiting rod. DETAILED DESCRIPTION

[0022] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] Implementation Method

[0024] See also Figure 1 -3. High-performance rack, comprising: a main body 1 and a limiting rod 8, wherein a plurality of gear teeth 2 are fixedly connected to the upper surface of the main body 1;

[0025] A limiting groove 6 is formed at the bottom of the main body 1, and a limiting rod 8 is clamped inside the limiting groove 6;

[0026] The inner thread of the limiting rod 8 is connected with a fixing screw 7 , and the end of the fixing screw 7 is threadedly connected to the interior of the main body 1 .

[0027] The technical solution provided by this embodiment is as follows: during manufacturing, the material is preferably high-strength alloy steel, and then a milling machine is used to mill the general shape of the rack and the limiting groove 6, the mounting hole 3 and other parts, and then the rack is heat treated. After the heat treatment, the rack is ground. First, the surface of the rack is cleaned to remove oil and rust, etc., and then the speed, pressure and feed rate during grinding are determined. During the grinding process, coolant should be continuously output to the surface of the rack to avoid deformation due to heat, which may affect the performance of the rack. Then, a cloth wheel and abrasive paste are used to polish the rack to remove the remaining fine burrs, and then the rack is cleaned. , remove coolant and other substances remaining on the surface, then paint or electroplate the surface of the rack to avoid treatment, increase acid and alkali resistance and corrosion resistance. After manufacturing is completed, when using it, first measure the length of the working area, then select the correct number of racks, and then fix the first main body 1 through the mounting hole 2. Next, clamp the connecting groove 5 of the next main body 1 on the outer wall of the connecting block 4, and then fix it through the mounting hole. The subsequent racks are installed according to this step. After all the racks are installed, place the limiting rod 8 into the limiting groove 6 at the connection of the two main bodies 1, and then fix it with the fixing screw 7.

[0028] Furthermore, two mounting holes 3 are provided inside the main body 1 .

[0029] Specifically, the provision of the mounting hole 3 makes it more convenient to install the rack at the work station.

[0030] Furthermore, a connection groove 5 is formed at one end of the main body 1 , and a connection block 4 is fixedly connected to the other end of the main body 1 .

[0031] Specifically, the connection grooves 5 and the connection blocks 4 are respectively provided on both sides of the main body 1, so that the device can be installed at a suitable length at any time when in use.

[0032] Furthermore, the connecting block 4 is plugged into the inner wall of the connecting groove 5 .

[0033] Specifically, it is inserted into the connecting groove 5 to ensure the structural strength of the multiple racks when connected, and to avoid accidental damage during operation due to insufficient strength.

[0034] Furthermore, the tooth roots and tooth tops of the rack teeth 2 are both rounded.

[0035] Specifically, the rounded corners reduce the concentrated stress of the rack, improve the wear resistance of the rack, and increase the smoothness of the meshing.

[0036] Furthermore, the pressure angle of the rack teeth 2 is 17.5° to 20°.

[0037] Specifically, the pressure angle setting of 17.5°~20° increases the overlap between the rack and the gear during operation, reduces noise, and improves transmission stability.

[0038] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. High-performance rack, including: The main body (1) and the limiting rod (8) are characterized in that a plurality of rack teeth (2) are fixedly connected to the upper surface of the main body (1); A limiting groove (6) is provided at the bottom of the main body (1), and a limiting rod (8) is clamped inside the limiting groove (6); The inner thread of the limiting rod (8) is connected to a fixing screw (7), and the end of the fixing screw (7) is threadedly connected to the interior of the main body (1).

2. The high-performance rack according to claim 1, characterized in that: Two mounting holes (3) are provided inside the main body (1).

3. The high-performance rack according to claim 1, characterized in that: A connection groove (5) is provided at one end of the main body (1), and a connection block (4) is fixedly connected to the other end of the main body (1).

4. The high-performance rack according to claim 3, characterized in that: The connecting block (4) is plugged into the inner wall of the connecting groove (5).

5. The high-performance rack according to claim 1, characterized in that: The tooth roots and tooth tops of the rack teeth (2) are both designed with rounded corners.

6. The high-performance rack according to claim 1, characterized in that: The pressure angle of the rack teeth (2) is 17.5° to 20°.

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