Skid-mounted heater capable of relieving pressure and preventing explosion

By setting a pressure relief port and a pressure relief cylinder in the skid-mounted heater, combined with a sealing mechanism and a knocking reminder mechanism, the risk of explosion caused by rapid increase in gas pressure in the heater is resolved, safe pressure relief and reminder functions are achieved, and safety and operational reliability are improved.

CN223345674UActive Publication Date: 2025-09-16YANGZHONG XIANGLONG ELECTRIC CO LTD
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Patent Information

Application Number
CN202422831729.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-20
Publication Date
2025-09-16
Estimated Expiration
2034-11-20

AI Technical Summary

Technical Problem

Existing skid-mounted heaters lack a pressure relief function, causing the air pressure in the heating tube to rise rapidly, posing an explosion risk, and their safety needs to be improved.

Method used

A skid-mounted heater with pressure relief and explosion-proof function is designed. A pressure relief port and a pressure relief cylinder are set on the top of the heating cylinder. The gas pressure relief is achieved by using a sealing mechanism, a knocking reminder mechanism and a driving mechanism. The knocking sound is used to remind the operator of the increase in gas pressure.

Benefits of technology

The heater is safely depressurized to prevent explosion. At the same time, the knocking sound reminds the operator of the increase in air pressure, thereby improving safety and operational reliability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The skid-mounted heater comprises a supporting frame and a heating cylinder connected to the top of the supporting frame, the end of the heating cylinder is connected with a heating head, the heating head is connected with a heating pipe, the top of the heating cylinder is provided with a pressure relief opening, the pressure relief opening is connected with a pressure relief cylinder, and the pressure relief cylinder is connected with a pressure relief valve. The pressure relief cylinder is connected with a blocking mechanism used for blocking the pressure relief opening, the blocking mechanism comprises a lifting column, a lifting disc, a spring and a plug, the lifting disc is movably connected into the pressure relief cylinder, the two ends of the spring are connected with the lifting disc and the plug, and the top of the lifting column is connected with a beating reminding mechanism. The outer side of the pressure relief cylinder is connected with a driving mechanism used for driving the lifting disc to ascend and descend, and the pressure relief cylinder is communicated with an exhaust port. Gas can be exhausted from the exhaust port, the purpose of good pressure relief is achieved, the beating plate is repeatedly beaten by the beating head, the beating sound is more remarkable along with the increase of air pressure, and a good reminding effect is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of heaters, in particular to a skid-mounted heater capable of relieving pressure and preventing explosion. Background Art

[0002] Electric heaters are an internationally popular type of electric heating device used to heat, insulate, and heat flowing liquid and gaseous media. When the heating medium passes under pressure through the heater's heating chamber, the principles of fluid thermodynamics evenly dissipate the enormous heat generated by the heating element. Skid-mounted heaters utilize separate heating tubes and heat sinks. Through the collaboration of temperature control devices and temperature sensors, the temperature is consistently maintained within the set range. These skid-mounted heaters offer energy-saving, high efficiency, easy installation, a compact footprint, and a long service life.

[0003] Existing skid-mounted heaters utilize a highly dense, flanged heating tube within a heating tube, controlled by a power distribution box. These heaters offer advantages such as rapid heating, uniform heating, good heat dissipation, and high thermal efficiency. However, they lack a pressure relief function. This causes a rapid increase in pressure within the heating tube after heating. If this pressure exceeds the compressive strength of the heating tube, there is a risk of explosion, and safety issues remain. Utility Model Content

[0004] The purpose of the utility model is to provide a skid-mounted heater that can relieve pressure and is explosion-proof, which has the advantages of achieving good pressure relief and the more obvious the knocking sound becomes as the air pressure increases, thus serving as a good reminder, thereby solving the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a skid-mounted heater with pressure relief and explosion-proof, comprising a support frame and a heating tube connected to the top of the support frame, the end of the heating tube being connected to a heating head, the heating head being connected to a heating tube, the top of the heating tube being provided with a pressure relief port, the pressure relief port being connected to a pressure relief tube, the pressure relief tube being connected to a sealing mechanism for sealing the pressure relief port, the sealing mechanism comprising a lifting column, a lifting disk, a spring, and a plug, the lifting disk being movably connected in the pressure relief tube, the two ends of the spring being connected to the lifting disk and the plug, the plug being pressed against the inner bottom end of the pressure relief tube, the top of the lifting column being connected to a knocking reminder mechanism, the outer side of the pressure relief tube being connected to a driving mechanism for driving the lifting disk to rise and fall, and the pressure relief tube being connected to an exhaust port.

[0006] Preferably, a sealing surface is provided at the inner bottom end of the pressure relief cylinder, and the sealing surface matches the plug.

[0007] Preferably, a spring groove is provided on the top of the plug, two ends of the spring are fixedly connected to the spring groove and the lifting plate, and the spring is sleeved on the lifting column.

[0008] Preferably, the knocking reminder mechanism includes a seesaw, a support plate, a knocking head, and a striking plate, the support plate is used to support the seesaw, the knocking head is connected to the end of the seesaw, and the knocking head matches the striking plate, and the top of the lifting column is connected to the seesaw.

[0009] Preferably, the top of the pressure relief cylinder is connected to a top cover, the lifting column passes through the lifting plate and the top cover, and the hitting plate is connected to the top of the top cover.

[0010] Preferably, the driving mechanism includes a lifting seat, a mounting plate, a stud, a turning handle, a connecting block, and a threaded groove. The lifting seat is movably connected to the outside of the pressure relief cylinder, the connecting block is fixedly connected to the lifting plate and the lifting seat, the threaded groove is arranged in the lifting seat, and the threaded groove is connected to the stud, the turning handle is used to drive the stud to rotate, and the stud is rotatably connected to the mounting plate.

[0011] Preferably, the turning handle is connected to the end of a stud, and the stud is threadedly connected to the thread groove.

[0012] Preferably, the bottom of the support plate is fixedly connected to the top cover, and the top of the support plate is rotatably connected to the rocker plate via a torsion spring shaft.

[0013] Compared with the prior art, the beneficial effects of the present invention are as follows: the present invention is provided with a blocking mechanism and a knocking reminder mechanism. When the air pressure in the heating tube rises to a certain value, the plug can be lifted up to connect the heating tube to the pressure relief tube, and the gas can be discharged from the exhaust port to achieve good pressure relief. At the same time, with the use of the spring, the lifting column can be raised and lowered, and the torsion spring drives the rocker to press on the top of the lifting column, so that the knocking head repeatedly knocks on the knocking plate, and as the air pressure increases, the knocking sound becomes more obvious, which serves as a good reminder. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a three-dimensional diagram of the utility model;

[0015] Figure 2 This is a schematic diagram of the structure of the pressure relief cylinder of the present utility model;

[0016] Figure 3 This is a schematic diagram of the internal structure of the pressure relief cylinder of the present utility model.

[0017] In the figure: 1. Heating tube; 2. Support frame; 3. Heating head; 4. Pressure relief tube; 5. Pressure relief port; 6. Exhaust port; 7. Lifting seat; 8. Mounting plate; 9. Stud; 10. Turning handle; 11. Top cover; 12. Rocker; 13. Lifting column; 14. Support plate; 15. Beating head; 16. Beating plate; 17. Lifting plate; 18. Connecting block; 19. Threaded groove; 20. Spring; 21. Plug; 22. Sealing surface. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0019] See also Figures 1 to 3 The utility model provides a skid-mounted heater that can relieve pressure and is explosion-proof, comprising a support frame 2 and a heating tube 1 connected to the top of the support frame 2, the end of the heating tube 1 being connected to a heating head 3, and the heating head 3 being connected to a heating tube. A pressure relief port 5 is provided on the top of the heating tube 1, the pressure relief port 5 being connected to a pressure relief tube 4, the pressure relief tube 4 being connected to a blocking mechanism for blocking the pressure relief port 5, the blocking mechanism comprising a lifting column 13, a lifting disk 17, a spring 20, and a plug 21, the lifting disk 17 being movably connected to the pressure relief tube 4, the two ends of the spring 20 being connected to the lifting disk 17 and the plug 21, the plug 21 being pressed against the inner bottom end of the pressure relief tube 4, the plug 21 being able to block the pressure relief port 5, so that the interior of the heating tube 1 is in a closed environment, facilitating rapid heating. A knocking reminder mechanism is connected to the top of the lifting column 13, a driving mechanism for driving the lifting disk 17 to rise and fall is connected to the outer side of the pressure relief tube 4, and an exhaust port 6 is connected to the pressure relief tube 4.

[0020] When the internal pressure of the heating tube 1 rises to a certain value, the plug 21 can be lifted, and the gas can be transported into the pressure relief tube 4 and discharged from the exhaust port 6, thereby achieving the purpose of good pressure relief and preventing the risk of explosion. At the same time, the rise of the plug 21 synchronously drives the lifting column 13 to rise, and the spring 20 is compressed. When it reaches a certain deformation, it drives the plug 21 downward, synchronously driving the lifting column 13 downward, causing the lifting column 13 to perform a lifting action. Combined with the use of the rocker 12 and the torsion spring, the knocking head 15 repeatedly strikes the striking plate 16. As the air pressure increases, the knocking sound becomes more prominent, serving as a good reminder.

[0021] A sealing surface 22 is provided at the inner bottom end of the pressure relief cylinder 4 . The sealing surface 22 matches the plug 21 , thereby improving the sealing performance of the connection between the plug 21 and the pressure relief cylinder 4 .

[0022] A spring groove is provided on the top of the plug 21 , and both ends of the spring 20 are fixedly connected to the spring groove and the lifting plate 17 , and the spring 20 is sleeved on the lifting column 13 .

[0023] The knocking reminder mechanism includes a seesaw 12, a support plate 14, a knocking head 15, and a striking plate 16. The support plate 14 is used to support the seesaw 12. The knocking head 15 is connected to the end of the seesaw 12 and matches the striking plate 16. The top of the lifting column 13 is connected to the seesaw 12, and the bottom of the support plate 14 is fixedly connected to the top cover 11. The top of the support plate 14 is rotatably connected to the seesaw 12 via a torsion spring shaft. The torsion spring allows the seesaw 12 to fit the top of the lifting column 13. When the lifting column 13 rises, the top of the lifting column 13 slides on the seesaw 12, lifting one end of the seesaw 12. The knocking head 15 at the other end knocks the striking plate 16, and the torsion spring is further coiled. When the lifting column 13 descends, the torsion spring drives one end of the seesaw 12 downward, separating the knocking head 15 at the other end from the striking plate 16, causing the knocking head 15 to repeatedly knock the striking plate 16, thus providing a good reminder. When the air pressure is further increased, the lifting amplitude of the plug 21 increases, so that the striking force of the striking head 15 on the striking plate 16 increases and the striking frequency also increases, thereby enhancing the reminder effect.

[0024] The top of the pressure relief cylinder 4 is connected to the top cover 11 , the lifting column 13 passes through the lifting plate 17 and the top cover 11 , and the hitting plate 16 is connected to the top of the top cover 11 .

[0025] The driving mechanism includes a lifting seat 7, a mounting plate 8, a stud 9, a rotating handle 10, a connecting block 18, and a threaded groove 19. The lifting seat 7 is movably connected to the outside of the pressure relief cylinder 4. The connecting block 18 is fixedly connected to the lifting plate 17 and the lifting seat 7. The threaded groove 19 is set in the lifting seat 7 and is connected to the stud 9. The rotating handle 10 is used to drive the stud 9 to rotate. The stud 9 is rotatably connected to the mounting plate 8, and the mounting plate 8 is connected to the top cover 11. The rotatable rotating handle 10 drives the stud 9 to rotate. The stud 9 and the threaded groove 19 work together to achieve the lifting and lowering of the lifting seat 7. The lifting seat 7 can drive the lifting plate 17 to rise and fall, thereby controlling the deformation of the spring 20 and the pressure applied to the plug 21. This facilitates the adjustment of the pressure relief valve value and has strong applicability.

[0026] The turning handle 10 is connected to the end of the stud 9 , and the stud 9 is threadedly connected to the thread groove 19 .

[0027] Working principle: When the internal air pressure of the heating tube 1 rises to a certain value, the plug 21 can be lifted up to discharge the gas from the exhaust port 6 to achieve the purpose of pressure relief. When the plug 21 rises, the spring 20 is compressed. After being compressed to a certain amount, the plug 21 can be driven to move downward, that is, the lifting column 13 can perform a lifting action, and then combined with the use of the seesaw 12 and the torsion spring, the knocking head 15 can repeatedly hit the beating plate 16, and as the air pressure increases, the knocking sound becomes more obvious, which serves as a good reminder. The handle 10 can be manually rotated to drive the stud 9 to rotate, and then combined with the use of the threaded groove 19, the lifting seat 7 can be lifted and lowered, and the lifting disk 17 can be driven to lift and lower synchronously, so that the deformation of the spring 20 can be controlled, and pressure control is applied to the plug 21, which is convenient for adjusting the pressure relief valve value, and has strong applicability.

[0028] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A skid-mounted heater capable of pressure relief and explosion prevention, comprising a support frame (2) and a heating tube (1) connected to the top of the support frame (2), the end of the heating tube (1) being connected to a heating head (3), the heating head (3) being connected to a heating tube, characterized in that: The top of the heating tube (1) is provided with a pressure relief port (5), the pressure relief port (5) is connected to a pressure relief tube (4), the pressure relief tube (4) is connected to a blocking mechanism for blocking the pressure relief port (5), the blocking mechanism comprising a lifting column (13), a lifting disk (17), a spring (20), and a plug (21), the lifting disk (17) is movably connected to the inside of the pressure relief tube (4), the two ends of the spring (20) are connected to the lifting disk (17) and the plug (21), the plug (21) is pressed against the inner bottom end of the pressure relief tube (4), the top of the lifting column (13) is connected to a knocking reminder mechanism, the outer side of the pressure relief tube (4) is connected to a driving mechanism for driving the lifting disk (17) to move up and down, and the pressure relief tube (4) is connected to an exhaust port (6).

2. The skid-mounted heater capable of pressure relief and explosion-proof according to claim 1, characterized in that: A sealing surface (22) is provided at the inner bottom end of the pressure relief cylinder (4), and the sealing surface (22) matches the plug (21).

3. The skid-mounted heater capable of pressure relief and explosion-proof according to claim 2, characterized in that: A spring groove is provided on the top of the plug (21), and both ends of the spring (20) are fixedly connected to the spring groove and the lifting plate (17), and the spring (20) is sleeved on the lifting column (13).

4. The skid-mounted heater capable of pressure relief and explosion-proof according to claim 1, characterized in that: The knocking reminder mechanism comprises a seesaw (12), a support plate (14), a knocking head (15), and a beating plate (16); the support plate (14) is used to support the seesaw (12); the knocking head (15) is connected to the end of the seesaw (12), and the knocking head (15) matches the beating plate (16); and the top of the lifting column (13) is connected to the seesaw (12).

5. The skid-mounted heater capable of pressure relief and explosion-proof according to claim 4, characterized in that: The top of the pressure relief cylinder (4) is connected to a top cover (11), the lifting column (13) passes through the lifting plate (17) and the top cover (11), and the hitting plate (16) is connected to the top of the top cover (11).

6. The skid-mounted heater capable of pressure relief and explosion-proof according to claim 1, characterized in that: The driving mechanism comprises a lifting seat (7), a mounting plate (8), a stud (9), a turning handle (10), a connecting block (18), and a threaded groove (19); the lifting seat (7) is movably connected to the outside of the pressure relief cylinder (4); the connecting block (18) is fixedly connected to the lifting plate (17) and the lifting seat (7); the threaded groove (19) is arranged in the lifting seat (7), and the threaded groove (19) is connected to the stud (9); the turning handle (10) is used to drive the stud (9) to rotate, and the stud (9) is rotatably connected to the mounting plate (8).

7. The skid-mounted heater capable of pressure relief and explosion-proof according to claim 6, characterized in that: The turning handle (10) is connected to the end of the stud (9), and the stud (9) is threadedly connected to the thread groove (19).

8. The skid-mounted heater capable of pressure relief and explosion-proof according to claim 5, characterized in that: The bottom of the support plate (14) is fixedly connected to the top cover (11), and the top of the support plate (14) is rotatably connected to the rocker plate (12) via a torsion spring shaft.