Descaling device for high-temperature industrial waste heat central heating pipeline
By designing an automated descaling device, using a high-pressure nozzle to spray descaling water and a rotating scraper to remove scale, the problem of low descaling efficiency in high-temperature industrial waste heat pipes was solved, achieving a fast and efficient descaling effect.
Patent Information
- Application Number
- CN202422507519.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-17
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-10-17
AI Technical Summary
The existing method for descaling high-temperature industrial waste heat centralized heating pipelines is cumbersome, time-consuming and labor-intensive, and easily damages the pipelines, making it difficult to remove scale quickly and effectively.
A descaling device including a mobile box, a driving mechanism, a descaling mechanism and a flushing mechanism is designed. The device uses a high-pressure nozzle to spray descaling water, a rotating scraper and a steel brush to remove scale, and flushes through the high-pressure nozzle to achieve automatic descaling.
It improves the descaling efficiency and effect, avoids scale residue, protects the pipeline, and simplifies the operation process.
Smart Images

Figure CN223346014U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of heating pipelines, and more specifically to a descaling device for high-temperature industrial waste heat centralized heating pipelines. Background Art
[0002] When high-temperature industrial waste heat centralized heating pipelines transport hot water for a long time, the hot water contains certain impurities. After a long period of accumulation and precipitation, the impurities will form scale. The scale will be deposited on the inner wall of the pipeline, reducing the inner diameter of the pipeline and reducing the water output of the pipeline. Therefore, the heating company needs to descale the inner wall of the heating pipeline before the formal heating every year to ensure the normal operation of the heating.
[0003] In the existing technology, scale removal is mostly done by manual scraping, acid corrosion and other methods. The manual scraping method is cumbersome, time-consuming, labor-intensive and inefficient, while the acid corrosion method easily damages the pipeline and is not conducive to quick and effective scale removal. Utility Model Content
[0004] The technical problem to be solved by the utility model is to provide a high-temperature industrial waste heat centralized heating pipeline descaling device, which can quickly remove scale in the high-temperature pipeline and improve the descaling efficiency and descaling effect of the high-temperature pipeline.
[0005] In order to solve the above technical problems, the technical solutions adopted by the present invention are as follows.
[0006] A high-temperature industrial waste heat centralized heating pipe descaling device includes a mobile box, which is provided with a driving mechanism for driving the mobile box to move in the heating pipe, a descaling mechanism for descaling the inner wall of the heating pipe at the front end of the mobile box, and a flushing mechanism for flushing the descaled high-temperature pipe at the rear end of the mobile box; a descaling agent box for storing descaling agent and a water tank for storing flushing water are provided inside the mobile box, and a first high-pressure pump for sending the descaling agent in the descaling agent box and the water in the water tank into the descaling mechanism and a second high-pressure pump for sending the water in the water tank into the flushing mechanism are also provided inside the mobile box; an energy storage battery for providing power is provided inside the mobile box, and the output ends of the energy storage battery are respectively connected to the power input ends of the driving mechanism, the descaling mechanism, the first high-pressure pump and the second high-pressure pump.
[0007] To further optimize the technical solution, the driving mechanism includes two sets of driving wheels symmetrically arranged on the upper and lower sides of the mobile box through a driving wheel mounting seat. A driving motor for driving the driving wheels to rotate is provided inside the mobile box, and the motor shaft of the driving motor is connected to the rotating shaft of the driving wheel through a belt.
[0008] To further optimize the technical solution, a guide groove is provided on the movable box, the driving wheel mounting seat is arranged in the guide groove through a guide rod, and a buffer spring is provided between the top end of the guide rod and the bottom end surface of the guide groove.
[0009] To further optimize the technical solution, the descaling mechanism includes a first rotating disk and a second rotating disk which are sequentially arranged at the front end of the mobile box through a rotating shaft. The circumference of the first rotating disk is evenly provided with high-pressure nozzles connected to a first high-pressure pump through a pipe for spraying descaling water onto the inner wall of the heating pipe; the circumference of the second rotating disk is evenly provided with scrapers and steel brushes through a mounting seat, and a rotating motor for driving the rotating shaft to rotate is provided inside the mobile box.
[0010] To further optimize the technical solution, a guide groove is provided on the second rotating disk, the mounting seat is arranged in the guide groove through a guide rod, a limit block is provided at the end of the guide rod, and a buffer spring is provided between the limit block and the bottom end surface of the guide groove.
[0011] To further optimize the technical solution, the flushing mechanism includes a fixed plate arranged at the rear end of the mobile box, and a plurality of high-pressure nozzles connected to a second high-pressure pump for flushing the inner wall of the high-temperature pipeline are evenly arranged on the circumference of the fixed plate.
[0012] To further optimize the technical solution, a traction ring is provided at the rear of the fixed plate for connecting a traction rope for pulling the mobile box out of the heating pipe when the descaling device fails.
[0013] Due to the adoption of the above technical solution, the technical progress achieved by the present invention is as follows.
[0014] The utility model provides a high-temperature industrial waste heat centralized heating pipeline descaling device, which sprays descaling water to the inner wall of the pipeline through the high-pressure nozzle at the front end, so that the scale on the inner wall of the pipeline is softened, and is scrubbed and removed with the help of a rotating scraper and a steel brush, so that the dirt is effectively scraped off, and finally the pipeline after descaling is flushed to avoid scale residue, thereby improving the descaling effect of the heating pipeline. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural diagram of the utility model;
[0016] Figure 2 For this utility model Figure 1 Schematic diagram of the enlarged structure at A in the middle;
[0017] Figure 3 For this utility model Figure 1 Schematic diagram of the enlarged structure at point B in the middle.
[0018] Wherein: 1. Mobile box, 2. Descaling agent box, 3. Water tank, 4. First high-pressure pump, 5. Second high-pressure pump, 6. Rotating motor, 7. Rotating shaft, 8. First rotating disk, 9. High-pressure nozzle, 10. Second rotating disk, 11. Scraper, 12. Steel brush, 13. Fixed disk, 14. Traction ring, 15. Drive motor, 16. Drive wheel, 17. Belt, 18. Mounting seat, 19. Guide groove, 20. Guide rod, 21. Buffer spring, 22. Limit block, 23. Drive wheel mounting seat, 24. Energy storage battery. DETAILED DESCRIPTION
[0019] The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0020] High temperature industrial waste heat centralized heating pipe descaling device, combined with Figures 1 to 3 As shown, it includes a mobile box 1, which is provided with a driving mechanism for driving the mobile box to move in the heating pipe. The front end of the mobile box 1 is provided with a descaling mechanism for descaling the inner wall of the heating pipe. The rear end of the mobile box 1 is provided with a flushing mechanism for flushing the high-temperature pipe after descaling to ensure the efficiency of descaling.
[0021] The interior of the mobile box 1 is provided with a descaling agent tank 2, a water tank 3, a first high-pressure pump 4, a second high-pressure pump 5 and an energy storage battery 24. The descaling agent tank 2 is used to store the descaling agent, the water tank 3 is used to store flushing water, the first high-pressure pump 4 is used to deliver the descaling agent in the descaling agent tank and the water in the water tank into the descaling mechanism, the second high-pressure pump 5 is used to deliver the water in the water tank into the flushing mechanism, and the energy storage battery is used to provide power. The output end of the energy storage battery is respectively connected to the power input end of the driving mechanism, the descaling mechanism, the first high-pressure pump and the second high-pressure pump.
[0022] The driving mechanism includes a driving wheel 16 and a driving motor 15. The driving wheels 16 are provided in two groups, which are symmetrically arranged on the upper and lower sides of the mobile box 1 through the driving wheel mounting bracket 23. Each group of driving wheels consists of two front and rear driving wheels. Four driving wheels are provided on the mobile box 1. The rotating shafts of the four driving wheels are respectively connected to the motor shaft of the driving motor 15 through belts 17. The driving motor drives the driving wheels to rotate, thereby realizing the movement of the mobile box 1 in the heating pipe.
[0023] A guide groove 19 is provided on the mobile box 1, and the driving wheel mounting seat 23 is arranged in the guide groove 19 through the guide rod 20. A buffer spring 21 is provided between the top end of the guide rod 20 and the bottom end surface of the guide groove 19. When the mobile box moves in the heating pipe, the driving wheel can be adaptively adjusted according to the inner wall of the pipe through the buffer spring to ensure that the mobile box can smoothly pass through the heating pipe and achieve descaling of the inner wall of the heating pipe.
[0024] The descaling mechanism includes a rotating shaft 7 arranged at the front end of the mobile box 1, and a rotating motor 6 is arranged inside the mobile box 1. The motor shaft of the rotating motor is connected to the rotating shaft 7 to drive the rotating shaft to rotate. A first rotating disk 8 and a second rotating disk 10 are sequentially arranged on the rotating shaft 7. High-pressure nozzles 9 are evenly arranged on the circumference of the first rotating disk 8. The high-pressure nozzles 9 are connected to the first high-pressure pump 4 to spray descaling water onto the inner wall of the heating pipe to soften the scale on the inner wall of the heating pipe and improve the descaling effect.
[0025] Scrapers 11 and steel brushes 12 are evenly arranged on the circumference of the second rotating disk 10 through the mounting seat 18. The scrapers and steel brushes are arranged at intervals to remove the softened scale.
[0026] A guide groove 19 is provided on the second rotating disk 10, and the mounting seat 18 is arranged in the guide groove 19 through a guide rod 20. A limit block 22 is provided at the end of the guide rod 20, and a buffer spring 21 is provided between the limit block 22 and the bottom end surface of the guide groove 19. When the scraper and the steel brush are descaling the inner wall of the heating pipe, the buffer spring can be compressed and adjusted according to the thickness of the scale, which not only improves the descaling effect, but also protects the scraper and the steel brush, thereby increasing the service life of the scraper and the steel brush.
[0027] The flushing mechanism is arranged at the rear of the mobile box body, and is used to flush the inner wall of the pipe after descaling to prevent scale from remaining on the inner wall of the pipe. The flushing mechanism includes a fixed plate 13 arranged at the rear end of the mobile box body 1, and a plurality of high-pressure nozzles 9 are evenly arranged on the surrounding side of the fixed plate 13. The high-pressure nozzle 9 is connected to the second high-pressure pump 5 and is used to flush the inner wall of the high-temperature pipe.
[0028] A traction ring 14 is provided behind the fixed plate 13 , to which a traction rope is connected for pulling the mobile box out of the heating pipe when the descaling device fails.
[0029] When the utility model descales the heating pipe, the descaling agent and water are respectively put into the descaling agent box and the water tank, and then the mobile box is put into the high-temperature pipe that needs to be descaled. After starting, the driving motor drives the driving wheel to move forward in the high-temperature pipe. During the moving process, the high-pressure nozzle at the front end sprays the descaling water onto the inner wall of the high-temperature pipe to soften the scale on the inner wall of the high-temperature pipe, and the scale on the inner wall of the pipe is scraped off by the rotating scraper and steel brush at the rear. The high-pressure nozzle at the rear of the mobile box sprays water onto the inner wall of the high-temperature pipe to flush the high-temperature pipe, thereby flushing away the scale on the high-temperature pipe and avoiding scale residue, thereby improving the descaling effect of the high-temperature pipe.
Claims
1. High-temperature industrial waste heat centralized heating pipeline descaling device, characterized by: The invention comprises a mobile box (1), wherein the mobile box (1) is provided with a driving mechanism for driving the mobile box to move in a heating pipe, a descaling mechanism for descaling the inner wall of the heating pipe is provided at the front end of the mobile box (1), and a flushing mechanism for flushing the descaled high-temperature pipe is provided at the rear end of the mobile box (1); a descaling agent box (2) for storing descaling agent and a water tank (3) for storing flushing water are provided inside the mobile box (1); a first high-pressure pump (4) for sending the descaling agent in the descaling agent box and the water in the water tank into the descaling mechanism and a second high-pressure pump (5) for sending the water in the water tank into the flushing mechanism are also provided inside the mobile box (1); an energy storage battery (24) for providing power is provided inside the mobile box (1), and the output end of the energy storage battery is respectively connected to the power input end of the driving mechanism, the descaling mechanism, the first high-pressure pump and the second high-pressure pump.
2. The high-temperature industrial waste heat centralized heating pipeline descaling device according to claim 1 is characterized in that: The driving mechanism comprises two sets of driving wheels (16) symmetrically arranged on the upper and lower sides of the mobile box (1) via a driving wheel mounting seat (23); a driving motor (15) for driving the driving wheels to rotate is arranged inside the mobile box (1); a motor shaft of the driving motor is connected to the rotating shaft of the driving wheel via a belt (17).
3. The high-temperature industrial waste heat centralized heating pipeline descaling device according to claim 2 is characterized in that: A guide groove (19) is provided on the movable box (1), and the driving wheel mounting seat (23) is arranged in the guide groove (19) through a guide rod (20). A buffer spring (21) is provided between the top end of the guide rod (20) and the bottom end surface of the guide groove (19).
4. The high-temperature industrial waste heat centralized heating pipeline descaling device according to claim 1 is characterized in that: The descaling mechanism comprises a first rotating disk (8) and a second rotating disk (10) which are sequentially arranged at the front end of the mobile box (1) via a rotating shaft (7); high-pressure nozzles (9) connected to a first high-pressure pump (4) via a pipeline are evenly arranged on the circumference of the first rotating disk (8) for spraying descaling water onto the inner wall of the heating pipe; scrapers (11) and steel brushes (12) are evenly arranged on the circumference of the second rotating disk (10) via a mounting seat (18); and a rotating motor (6) for driving the rotating shaft to rotate is arranged inside the mobile box (1).
5. The high-temperature industrial waste heat centralized heating pipeline descaling device according to claim 4 is characterized in that: A guide groove (19) is provided on the second rotating disk (10), and the mounting seat (18) is arranged in the guide groove (19) through a guide rod (20). A limit block (22) is provided at the end of the guide rod (20), and a buffer spring (21) is provided between the limit block (22) and the bottom end surface of the guide groove (19).
6. The high-temperature industrial waste heat centralized heating pipeline descaling device according to claim 1 is characterized in that: The flushing mechanism comprises a fixed disk (13) arranged at the rear end of the mobile box (1), and a plurality of high-pressure nozzles (9) connected to a second high-pressure pump (5) for flushing the inner wall of the high-temperature pipeline are evenly arranged on the circumference of the fixed disk (13).
7. The high-temperature industrial waste heat centralized heating pipeline descaling device according to claim 6 is characterized in that: A traction ring (14) is provided behind the fixed plate (13) for connecting a traction rope to pull the movable box out of the heating pipe when the descaling device fails.