Artificial board detection device

By integrating distance sensors and an automated device with a helical gear structure, the problem of low efficiency in manual thickness measurement in wood-based panel production is solved, automated thickness measurement is achieved, and production efficiency is improved.

CN223346158UActive Publication Date: 2025-09-16DEQING CHUANGYING MASCH TECH CO LTD
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Patent Information

Application Number
CN202422309486.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-23
Publication Date
2025-09-16
Estimated Expiration
2034-09-23

AI Technical Summary

Technical Problem

During the production of artificial boards, thickness measurement relies on manual operation, resulting in heavy workload and low production efficiency.

Method used

A wood-based panel detection device was designed, which integrated a distance sensor, a controller and a display. The sensor measured the panel thickness in real time and displayed it on the display. The threaded rod and helical gear structure were combined to automatically adjust the sensor height, simplifying the measurement process.

Benefits of technology

It realizes the automatic measurement of the thickness of artificial boards, reduces manual operations, and improves production efficiency and measurement convenience.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an artificial board detection device which comprises an installation bin, one end of the installation bin is provided with a through opening, the top of the installation bin is provided with a controller, the top of the end, away from the through opening, of the installation bin is provided with a displayer, the bottom of the interior of the installation bin is provided with a second bearing, and the interior of the second bearing is provided with a threaded rod. A threaded pipe is installed on the outer side of the threaded rod in a threaded mode. According to the utility model, the distance sensor, the controller and the display are arranged, so that when the device is used, the distance between the device and the artificial board can be detected through the distance sensor, and the distance sensor displays the specific distance value on the display through the controller; the thickness value of the artificial board can be directly obtained by subtracting the distance value between the distance sensor and the artificial board from the height value of the distance sensor, so that the device can directly detect the thickness of the artificial board, manual measurement by workers is not needed, and use is convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of artificial board production equipment, in particular to an artificial board detection device. Background Art

[0002] Artificial boards are made of wood or other non-wood plants as raw materials. After being separated into various unit materials through certain mechanical processing, they are glued together with or without adhesives and other additives to form boards or molded products. During the production process of artificial boards, their thickness needs to be detected to ensure that their thickness and density remain consistent, thereby ensuring the production qualification rate of artificial boards.

[0003] During the production process of artificial boards, workers often use thickness gauges to directly measure the thickness of the artificial boards. The artificial boards move on the conveyor belt, and workers need to manually remove the artificial boards from the conveyor belt before measuring. This not only greatly increases the workload of workers, but the manual measurement method also greatly reduces the production efficiency of artificial boards. Therefore, the present invention provides an artificial board detection device for solving the above problems. Utility Model Content

[0004] The purpose of the present utility model is to provide a detection device for artificial boards to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an artificial board detection device, comprising an installation bin, one end of the installation bin is provided with a through opening, and a controller is installed on the top of the installation bin, a display is installed on the top of the installation bin away from the through opening, and a second bearing is installed on the bottom of the installation bin, a threaded rod is installed inside the second bearing, and a threaded tube is installed on the outer thread of the threaded rod, a lifting plate is installed on the end of the threaded tube close to the through opening, the lifting plate passes through the through opening, and a distance sensor is installed on the end of the lifting plate away from the threaded tube, the output end of the distance sensor is electrically connected to the input end of the controller through a wire, the output end of the controller is electrically connected to the input end of the display through a wire, and a first bevel gear is installed on the outer side of the threaded rod.

[0006] Preferably, a sliding assembly is installed at one end of the installation chamber away from the through opening, and a slider is slidably installed at one end of the sliding assembly close to the through opening, and the end of the slider away from the sliding assembly is connected to the threaded tube.

[0007] Preferably, a height scale line is provided on one side of the installation bin.

[0008] Preferably, a first bearing is installed at the bottom of the mounting chamber away from the through-port, and a rotating rod is installed inside the first bearing. The rotating rod passes through the mounting chamber and extends to the interior of the mounting chamber, and a second bevel gear meshing with the first bevel gear is installed at the end of the rotating rod close to the second bearing.

[0009] Preferably, a rotating ring is installed at one end of the rotating rod away from the second bevel gear, and anti-slip protrusions are evenly arranged on the outer side of the rotating ring.

[0010] Preferably, a base is installed at the bottom of the installation bin, and mounting holes are provided at both ends of the top of the base.

[0011] Preferably, an anti-rust layer is provided on the outer side of the threaded pipe.

[0012] Compared with the prior art, the beneficial effects of the present invention are:

[0013] 1. The artificial board detection device is equipped with a distance sensor, a controller and a display. When in use, the distance sensor can detect the distance between it and the artificial board, and the distance sensor displays the specific distance value on the display through the controller. The thickness value of the artificial board can be directly obtained by subtracting the distance value between the distance sensor and the artificial board from the height value of the distance sensor. This allows the device to directly detect the thickness of the artificial board without the need for manual measurement by the staff, and is more convenient to use.

[0014] 2. The artificial board detection device is equipped with a lifting plate, a threaded rod and a threaded tube. When in use, by rotating the threaded rod, the threaded tube moves through the thread, which can drive the distance sensor to move. The distance sensor can be adjusted to different heights according to the thickness of the artificial board to prevent the artificial board from directly hitting the distance sensor when being transported on the conveyor belt;

[0015] 3. The artificial board detection device is installed with a first bearing, a rotating rod, a first bevel gear, a second bevel gear and a second bearing. When in use, by rotating the rotating rod, the rotating rod drives the first bevel gear to rotate through the second bevel gear, and the first bevel gear drives the threaded rod to rotate together, so that the height of the distance sensor can be adjusted. The adjustment process is relatively convenient and the device is relatively easy to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the main cross-sectional view of the present utility model;

[0017] Figure 2 This is a schematic diagram of the main view of the utility model;

[0018] Figure 3 For this utility model Figure 1 A magnified view of the structure at point A;

[0019] Figure 4 For this utility model Figure 1 A magnified view of the structure at point B in FIG.

[0020] In the figure: 1. Base; 2. Mounting compartment; 3. Through port; 4. Distance sensor; 5. Lifting plate; 6. Threaded rod; 7. Controller; 8. Display; 9. Sliding assembly; 10. First bearing; 11. Rotating rod; 12. Height scale line; 13. First bevel gear; 14. Second bevel gear; 15. Threaded tube; 16. Slider; 17. Second bearing. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] See also Figure 1-4 , the utility model provides an embodiment: a wood-based panel detection device, including an installation chamber 2, one end of the installation chamber 2 is provided with a through port 3, and a controller 7 is installed on the top of the installation chamber 2, where the controller 7 model can be PCF8591, and a display 8 is installed on the top of the end of the installation chamber 2 away from the through port 3, where the display 8 model can be RK3288, a second bearing 17 is installed at the bottom of the interior of the installation chamber 2, a threaded rod 6 is installed inside the second bearing 17, and a threaded tube 15 is installed on the outer side of the threaded rod 6, and an anti-rust layer is provided on the outer side of the threaded tube 15, which is conducive to extending the use of the threaded tube 15 The service life of the threaded tube 15 is increased, and a lifting plate 5 is installed at one end of the threaded tube 15 close to the through port 3. The lifting plate 5 passes through the through port 3, and a distance sensor 4 is installed at the end of the lifting plate 5 away from the threaded tube 15. The model of the distance sensor 4 here can be DT50-2B215252. The output end of the distance sensor 4 is electrically connected to the input end of the controller 7 through a wire, and the output end of the controller 7 is electrically connected to the input end of the display 8 through a wire. A first bevel gear 13 is installed on the outside of the threaded rod 6, and a height scale line 12 is provided on one side of the mounting bin 2. The height value of the distance sensor 4 can be understood through the height scale line 12.

[0023] like Figure 1-4 As shown, a sliding assembly 9 is installed at the end of the installation chamber 2 away from the through opening 3, and a slider 16 is slidably installed at the end of the sliding assembly 9 close to the through opening 3. The end of the slider 16 away from the sliding assembly 9 is connected to the threaded tube 15. The slider 16 limits the threaded tube 15 to prevent the threaded tube 15 from rotating with the threaded rod 6.

[0024] like Figure 1-3As shown, a first bearing 10 is installed at the bottom of the installation chamber 2 away from the through-port 3, and a rotating rod 11 is installed inside the first bearing 10. The rotating rod 11 passes through the installation chamber 2 and extends to the inside of the installation chamber 2, and a second bevel gear 14 meshing with the first bevel gear 13 is installed at the end of the rotating rod 11 close to the second bearing 17. A rotating ring is installed at the end of the rotating rod 11 away from the second bevel gear 14, and anti-slip protrusions are evenly arranged on the outside of the rotating ring. When in use, by rotating the rotating rod 11, the rotating rod 11 drives the first bevel gear 13 to rotate through the second bevel gear 14, and the first bevel gear 13 drives the threaded rod 6 to rotate together, so that the height of the distance sensor 4 can be adjusted. The adjustment process is relatively convenient to operate, and the device is relatively convenient to use.

[0025] like Figure 1-2 As shown, a base 1 is installed at the bottom of the installation chamber 2, and mounting holes are provided at both ends of the top of the base 1, and the device can be installed at a designated position through the base 1.

[0026] Working principle:

[0027] When in use, the device is connected to a power source, and then the device is installed at a designated position through the base 1 so that when the transmission belt is conveying the artificial board, the artificial board can pass under the distance sensor 4;

[0028] The staff can rotate the rotating rod 11 clockwise or counterclockwise. The rotating rod 11 drives the first bevel gear 13 to rotate through the second bevel gear 14. The first bevel gear 13 drives the threaded rod 6 to rotate. The threaded tube 15 outside the threaded rod 6 is limited by the slider 16, so that the threaded tube 15 cannot rotate with the threaded rod 6. Therefore, the threaded tube 15 can only move outside the threaded rod 6 through the thread.

[0029] At this time, the threaded tube 15 drives the slider 16 to slide along a straight line on the sliding assembly 9, and the threaded tube 15 drives the distance sensor 4 to move together through the lifting plate 5, so that the height of the distance sensor 4 can be adjusted. When the distance sensor 4 is adjusted to a specified height position, the height value of the distance sensor 4 can be obtained through the height scale line 12;

[0030] During the detection process, the conveyor belt transports the artificial board and passes under the distance sensor 4. The distance sensor 4 detects the distance between the conveyor belt and the artificial board, and the distance sensor 4 displays the specific distance value on the display 8 through the controller 7;

[0031] By subtracting the distance value between the distance sensor 4 and the artificial board from the height value of the distance sensor 4, the thickness value of the artificial board can be directly obtained, so that the device can directly detect the thickness of the artificial board without the need for manual measurement by the staff, which is more convenient to use.

[0032] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

Claims

1. A wood-based panel detection device, comprising a mounting chamber (2), characterized in that: One end of the installation chamber (2) is provided with a through opening (3), and a controller (7) is installed on the top of the installation chamber (2), a display (8) is installed on the top of the installation chamber (2) away from the through opening (3), and a second bearing (17) is installed on the bottom of the installation chamber (2), a threaded rod (6) is installed inside the second bearing (17), and a threaded tube (15) is installed on the outer side of the threaded rod (6), a lifting plate (5) is installed on the end of the threaded tube (15) close to the through opening (3), the lifting plate (5) passes through the through opening (3), and a distance sensor (4) is installed on the end of the lifting plate (5) away from the threaded tube (15), the output end of the distance sensor (4) is electrically connected to the input end of the controller (7) through a wire, and the output end of the controller (7) is electrically connected to the input end of the display (8) through a wire, and a first bevel gear (13) is installed on the outer side of the threaded rod (6).

2. The artificial board detection device according to claim 1, characterized in that: A sliding assembly (9) is installed at one end of the installation chamber (2) away from the through opening (3), and a slider (16) is slidably installed at one end of the sliding assembly (9) close to the through opening (3), and the end of the slider (16) away from the sliding assembly (9) is connected to the threaded tube (15).

3. The artificial board detection device according to claim 1, characterized in that: A height scale line (12) is provided on one side of the installation bin (2).

4. The artificial board detection device according to claim 1, characterized in that: A first bearing (10) is installed at the bottom of the installation chamber (2) at one end away from the through opening (3), and a rotating rod (11) is installed inside the first bearing (10). The rotating rod (11) passes through the installation chamber (2) and extends into the interior of the installation chamber (2), and a second bevel gear (14) meshing with the first bevel gear (13) is installed at one end of the rotating rod (11) close to the second bearing (17).

5. The artificial board detection device according to claim 4, characterized in that: A rotating ring is installed at one end of the rotating rod (11) away from the second bevel gear (14), and anti-slip protrusions are evenly arranged on the outer side of the rotating ring.

6. The artificial board detection device according to claim 1, characterized in that: A base (1) is installed at the bottom of the installation chamber (2), and mounting holes are provided at both ends of the top of the base (1).

7. The artificial board detection device according to claim 1, characterized in that: The outer side of the threaded pipe (15) is provided with an anti-rust layer.