Battery functionality test tray

By designing a battery functional test tray and adopting a support frame, fixed plate and sliding plate structure, the wear and adaptability problems in battery testing are solved, stable clamping and detection of batteries of multiple sizes are achieved, and test accuracy and safety are improved.

CN223346904UActive Publication Date: 2025-09-16SHENZHEN JICE TECH CO LTD
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Patent Information

Application Number
CN202422270640.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-18
Publication Date
2025-09-16
Estimated Expiration
2034-09-18

AI Technical Summary

Technical Problem

In the prior art, the battery wears out due to frequent connection and disconnection of the positive and negative electrodes during testing, affecting the battery performance and safety. At the same time, it is difficult to adapt to the installation requirements of batteries of various sizes.

Method used

A battery functional test tray was designed, which adopts a support frame, fixed plate and sliding plate structure. The sliding plate is used to adjust the spacing to clamp the battery. The multiple interfaces of the detection device are used to connect with the positive and negative poles of the battery to avoid direct connection. The slide rail and clamping plate structure are combined to ensure stable clamping and measurement.

Benefits of technology

It achieves stable clamping and detection of batteries of different sizes, avoids wear of the positive and negative poles of the battery, improves the accuracy and safety of battery testing, and extends the battery life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a battery functionality test tray, comprising a support frame used for placing a battery; the fixing plate is fixedly arranged on the supporting frame; the sliding plate is arranged on the supporting frame in a sliding mode, the sliding plate can slide relative to the supporting frame in the first direction, and the sliding plate and the fixing plate are arranged in a spaced mode in the first direction so as to clamp the battery; the detection device is arranged on the supporting frame, the detection device is provided with a first interface, a second interface, a third interface and a fourth interface, the first interface and the second interface are connected with the positive electrode of the battery, the third interface and the fourth interface are connected with the negative electrode of the battery, and the first interface and the third interface are used for measuring the current of the battery; the second interface and the fourth interface are used for collecting voltage of the battery. The battery functionality test tray provided by the utility model not only can adapt to the installation of batteries of various sizes, but also can avoid frequent connection and disconnection between the positive and negative electrodes of the batteries.
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Description

Technical Field

[0001] The utility model relates to the technical field of battery detection, in particular to a battery functional test tray. Background Art

[0002] With the advancement of science and technology and the application of electronic devices, lithium batteries have been used in all aspects of life. Testing the performance of batteries in the battery laboratory has become an important basis for future mass production. However, the battery cells in the laboratory are diverse, each battery size is different, and the testing requirements for each battery are also different. At the same time, the battery testing process requires multiple testing equipment to perform inspections, which requires frequent connection and disconnection of the positive and negative poles of the battery, causing wear and tear on the positive and negative poles. Therefore, a battery functional test tray is needed that can accommodate the installation of batteries of various sizes while avoiding frequent connection and disconnection of the positive and negative poles of the battery. Utility Model Content

[0003] The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention provides a battery functional test tray that can accommodate the installation of batteries of various sizes while avoiding frequent connection and disconnection between the positive and negative poles of the battery.

[0004] According to the first aspect of the present utility model, the battery functional test tray includes: a support frame, which is used to place batteries; a fixed plate, which is fixedly set on the support frame; a sliding plate, which is slidably set on the support frame, and the sliding plate can slide relative to the support frame along a first direction, and the sliding plate and the fixed plate are spaced apart along the first direction to clamp the battery; a detection device, which is set on the support frame, and the detection device is provided with a first interface, a second interface, a third interface and a fourth interface, the first interface and the second interface are connected to the positive pole of the battery, the third interface and the fourth interface are connected to the negative pole of the battery, the first interface and the third interface are used to measure the current of the battery, and the second interface and the fourth interface are used to collect the voltage of the battery.

[0005] The battery functionality test tray according to the first embodiment of the present invention has at least the following beneficial effects: the spacing between the fixed plate and the sliding plate can be adjusted by sliding the sliding plate, thereby clamping batteries of different sizes, making the battery functionality test tray adaptable to batteries of various sizes. The first interface, the second interface, the third interface, and the fourth interface are connected to the positive and negative electrodes of the battery in different ways. Therefore, when testing the current or voltage of the battery, it is only necessary to connect to the first interface, the second interface, the third interface, and the fourth interface, without directly connecting to the positive and negative electrodes of the battery, thereby preventing wear on the positive and negative electrodes of the battery.

[0006] According to some embodiments of the present invention, a first slide rail is further included. The first slide rail is arranged on the support frame along a first direction, and the sliding plate is slidably arranged on the first slide rail.

[0007] According to some embodiments of the present invention, the first clamping plate and the second clamping plate are further included, wherein the first clamping plate and the second clamping plate are arranged on the fixed plate and / or the sliding plate, and the first clamping plate and the second clamping plate are spaced apart along the second direction to clamp the battery.

[0008] According to some embodiments of the present invention, a second slide rail is further included. The second slide rail is arranged on the fixed plate and along the second direction. The first clamping plate and the second clamping plate are slidably arranged on the second slide rail.

[0009] According to some embodiments of the present invention, the detection device also includes a positive power line and a negative power line, the positive power line connects the first interface and the positive pole of the battery, and the negative power line connects the third interface and the negative pole of the battery to collect the current of the battery.

[0010] According to some embodiments of the present invention, the detection device further includes a positive voltage line and a negative voltage line, the positive voltage line connecting the first interface and the positive pole of the battery, and the negative voltage line connecting the third interface and the negative pole of the battery to collect the voltage of the battery.

[0011] According to some embodiments of the present invention, the detection device further includes an internal pressure measuring component to measure the air pressure inside the battery.

[0012] According to some embodiments of the present invention, the internal pressure measuring assembly includes an internal pressure gauge, an internal pressure pipe and an internal pressure connection interface. The internal pressure pipe connects the interior of the battery with the internal pressure gauge so that the internal pressure gauge measures the air pressure inside the battery. The internal pressure gauge is electrically connected to the internal pressure connection interface.

[0013] According to some embodiments of the present utility model, the battery includes a battery cell and a clamping plate, the battery cell is arranged between the clamping plates, the detection device also includes an external pressure measuring component to measure the pressure between the battery cell and the clamping plate, the external pressure measuring component includes a pressure sensor and an external pressure connection interface, the pressure sensor is arranged between the battery cell and the clamping plate, and the pressure sensor and the external pressure connection interface are electrically connected.

[0014] According to some embodiments of the present invention, the detection device further includes a temperature sensor, and the temperature sensor is attached to the battery to measure the temperature of the battery.

[0015] Additional aspects and advantages of the present invention will be given in part in the following description and will become apparent from the following description or learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments, wherein:

[0017] Figure 1 This is a schematic structural diagram of a battery functionality test tray in one embodiment of the present invention;

[0018] Figure 2 A top view of a battery functionality test tray according to an embodiment of the present invention;

[0019] Figure 3 This is a schematic diagram of the structure of removing batteries from a battery functionality test tray in some embodiments of the present invention.

[0020] Reference numerals:

[0021] 1. Battery; 11. Battery cell; 12. Clamping plate; 2. Support frame; 3. Fixed plate; 4. Sliding plate; 5. First slide rail; 6. Second slide rail; 71. First clamping plate; 72. Second clamping plate; 8. Detection device; 81. First interface; 82. Second interface; 83. Third interface; 84. Fourth interface; 85. Positive power line; 86. Negative power line; 87. Positive voltage line; 88. Negative voltage line; 89. Temperature sensor; 91. Internal pressure gauge; 92. Internal pressure connection interface; 93. Pressure sensor; 94. External pressure connection interface. DETAILED DESCRIPTION

[0022] The following describes embodiments of the present invention in detail. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended only to explain the present invention and are not to be construed as limiting the present invention.

[0023] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.

[0024] In the description of this utility model, "several" means more than one, "plurality" means more than two, "greater than," "less than," and "exceed" are understood to exclude the number itself, while "above," "below," and "within" are understood to include the number itself. The use of the terms "first" and "second" is solely for the purpose of distinguishing technical features and is not to be construed as indicating or implying relative importance, implicitly specifying the number of the indicated technical features, or implicitly specifying the order of the indicated technical features.

[0025] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, and connecting should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.

[0026] Battery testing is a comprehensive process involving multiple aspects. The primary purpose of battery testing is to comprehensively assess battery performance, safety, and reliability, ensuring stable and safe operation under various conditions. Testing can determine key battery parameters such as capacity, internal resistance, cycle life, and charge / discharge efficiency, providing a scientific basis for battery design, production, use, and maintenance. Battery testing typically includes the following key aspects: visual inspection, voltage testing, capacity testing, internal resistance testing, cycle life testing, and safety testing. Visual inspection: Inspect the battery for visible damage, deformation, or leakage. Check that the battery connectors, cables, and connectors are secure and free of corrosion or damage. Voltage testing: Using a multimeter or other measuring device, the battery voltage is measured to assess the battery's state of charge and state of charge. Different battery types have different normal voltage ranges, such as around 3.7V for lithium batteries. Capacity testing: Measure the battery's capacity and energy density through charge and discharge experiments. This typically involves charging the battery to full capacity and then discharging it at a specific rate to the cutoff voltage to determine the battery's actual capacity. Internal resistance test: Use an internal resistance tester to measure the battery's internal resistance and evaluate its electrical and thermal performance. The lower the internal resistance, the better the battery performance. Cycle life test: Through multiple charge and discharge cycles, the battery capacity is measured as the number of cycles changes, thereby evaluating the battery life. Cycle life test is an important indicator for evaluating battery durability. Safety test: Includes tests such as overcharge, over-discharge, short circuit, and high temperature to evaluate the battery's safety performance under extreme conditions. These tests help identify potential safety hazards in the battery. Battery testing requires professional testing tools and equipment, such as multimeters, battery testers, constant current dischargers, and internal resistance testers. These devices can accurately measure various battery performance indicators, ensuring the accuracy and reliability of test results.

[0027] Reference Figure 1 、 Figure 2 and Figure 3 The battery functional test tray of the first embodiment of the present invention includes: a support frame 2, a fixed plate 3, a sliding plate 4, and a detection device 8. The support frame is used to place the battery 1; the fixed plate 3 is fixedly set on the support frame 2; the sliding plate 4 is slidably set on the support frame 2, and the sliding plate 4 can slide relative to the support frame 2 along a first direction. The sliding plate 4 and the fixed plate 3 are spaced apart along the first direction to clamp the battery 1. When the battery 1 is installed on the battery 1 testing equipment, in order to adapt to the size of the battery 1, the sliding plate 4 is slid forward so that the sliding plate 4 is away from the fixed plate 3, thereby increasing the distance between the sliding plate 4 and the fixed plate 3. Then, the battery 1 is placed between the fixed plate 3 and the sliding plate 4, and then the battery 1 is clamped between the fixed plate 3 and the sliding plate 4 by moving the sliding plate 4, and the sliding plate 4 is fixed in the clamping position, so that batteries 1 of different sizes can be clamped by the battery 1 testing equipment.

[0028] The detection device 8 is set on the support frame 2. The detection device 8 is provided with a first interface 81, a second interface 82, a third interface 83 and a fourth interface 84. The first interface 81 and the second interface 82 are connected to the positive electrode of the battery 1, and the third interface 83 and the fourth interface 84 are connected to the negative electrode of the battery 1. The first interface 81 and the third interface 83 are used to measure the current of the battery 1, and the second interface 82 and the fourth interface 84 are used to collect the voltage of the battery 1. When testing different items of the battery 1, the connection method of the positive and negative electrodes of the battery 1 is different. Among them, when testing the current, power or charge and discharge of the battery 1, a larger current is required. At this time, the connection method formed requires that the battery 1 has current passing after the first interface 81 and the third interface 83 are connected. When testing the voltage performance of the battery 1, only the voltage needs to pass, that is, after the second interface 82 and the third interface 83 are connected, the voltage of the battery 1 can pass. The first interface 81, the second interface 82, the third interface 83 and the fourth interface 84 are connected to the positive and negative poles of the battery 1 in different ways, so that when the current or voltage of the battery 1 is detected, it is only necessary to connect to the first interface 81, the second interface 82, the third interface 83 and the fourth interface 84, without directly connecting to the positive and negative poles of the battery 1, thereby avoiding wear of the positive and negative poles of the battery 1.

[0029] Wear of the connection ports of the battery cell 11 may bring many kinds of hazards. Reduced charging efficiency: Worn ports may cause poor contact, which hinders the current transmission process and thus reduces the charging efficiency. Unstable charging: Wear may also cause intermittent charging, or even failure to charge, causing inconvenience to the user. Damage to the health of battery 1: Frequent charging problems may increase the burden on the inside of battery 1, causing the performance of battery 1 to deteriorate and shorten the service life of battery 1. Increased safety risks: Worn ports may be more likely to cause safety hazards such as short circuits, posing a threat to the safety of the device and users. In summary, the wear of the connection ports of the battery cell 11 will not only affect the normal use of the device, but may also cause damage to the performance of battery 1, data transmission, and user safety. Even during the detection of battery 1, the measurement results may be inaccurate due to wear.

[0030] According to some embodiments of the present invention, a first slide rail 5 is further included. The first slide rail 5 is arranged on the support frame 2 along a first direction, and the sliding plate 4 is slidably arranged on the first slide rail 5. In order to limit the sliding direction of the sliding plate 4, namely the first direction, the spacing between the sliding plate 4 and the fixed plate 3 can be adjusted more conveniently. At the same time, the provision of the slide rail can also better control the sliding direction of the sliding plate 4 and the installation direction of the sliding plate 4. It can further ensure that the side of the sliding plate 4 facing the fixed plate 3 remains perpendicular to the sliding direction of the sliding plate 4, thereby achieving a better fit with the surface of the battery 1 when clamping the battery 1.

[0031] According to some embodiments of the present invention, the battery 1 is further clamped by a first clamping plate 71 and a second clamping plate 72. The first clamping plate 71 and the second clamping plate 72 are disposed on the fixed plate 3 and / or the sliding plate 4. The first clamping plate 71 and the second clamping plate 72 are spaced apart in the second direction to clamp the battery 1. The first clamping plate 71 and the second clamping plate 72 are further disposed on the fixed plate 3. When the battery 1 is placed on the battery 1 device, the first clamping plate 71 and the second clamping plate 72 are first moved away from each other in the second direction, thereby increasing the spacing between the first clamping plate 71 and the second clamping plate 72. After the battery 1 is placed between the first clamping plate 71 and the second clamping plate 72, the first clamping plate 71 and the second clamping plate 72 are moved so that the first clamping plate 71 and the second clamping plate 72 are brought closer together to clamp the battery 1, thereby clamping and securing the battery 1. Specifically, after the first clamping plate 71 and the second clamping plate 72 clamp the battery 1 in the second direction, the sliding plate 4 is moved and cooperates with the fixed plate 3 to clamp the battery 1 in the first direction. Furthermore, the first defense line is arranged perpendicular to the second direction, so that the battery 1 is clamped more firmly.

[0032] According to some embodiments of the present invention, a second slide rail 6 is further included. The second slide rail 6 is arranged on the fixed plate 3 and arranged along the second direction. The first clamping plate 71 and the second clamping plate 72 are slidably arranged on the second slide rail 6. The second slide rail 6 is arranged on the fixed plate 3 to limit the sliding direction of the first clamping plate 71 and the second clamping plate 72, so that the adjustment of the spacing between the first clamping plate 71 and the second clamping plate 72 is more convenient. At the same time, after the second slide rail 6 is arranged, the sliding direction of the first clamping plate 71 and the second clamping plate 72 and the setting direction of the two can be better controlled. It can further make the two surfaces of the first clamping plate 71 and the second clamping plate 72 that are close to each other remain perpendicular to the second direction, so that when clamping the battery 1, they can better fit the surface of the battery 1.

[0033] According to some embodiments of the present invention, the detection device 8 also includes a positive power line 85 and a negative power line 86, the positive power line 85 connects the first interface 81 and the positive pole of the battery 1, and the negative power line 86 connects the third interface 83 and the negative pole of the battery 1 to collect the current of the battery 1. When charging and discharging the battery 1 and measuring the power, the measuring instrument can be connected to the first interface 81 and the third interface 83 to achieve the measurement of the battery 1. Such measurement requires a large current to pass through the circuit, so the positive power line 85 and the negative power line 86 are set for the current to pass through. Specifically, the conductors with a larger rated current are used as the positive power line 85 and the negative power line 86.

[0034] According to some embodiments of the present invention, the detection device 8 further includes a positive voltage line 87 and a negative voltage line 88, wherein the positive voltage line 87 connects the first interface 81 and the positive electrode of the battery 1, and the negative voltage line 88 connects the third interface 83 and the negative electrode of the battery 1, so as to collect the voltage of the battery 1. When measuring the voltage of the battery 1, a measuring instrument can be connected to the second interface 82 and the fourth interface 84 to achieve measurement of the battery 1. Such measurement only requires the voltage to pass through the circuit, so when setting the positive voltage line 87 and the negative voltage line 88 as conductors, only thinner conductors are required.

[0035] According to some embodiments of the present invention, the detection device 8 also includes an internal pressure measuring component to measure the air pressure inside the battery 1. Specifically, the internal pressure measuring component includes an internal pressure gauge 91, an internal pressure pipe and an internal pressure connection interface 92. The internal pressure pipe connects the interior of the battery 1 with the internal pressure gauge 91, so that the internal pressure gauge 91 measures the air pressure inside the battery 1. The internal pressure gauge 91 is electrically connected to the internal pressure connection interface 92. The internal pressure pipe connects the interior of the battery 1 and the internal pressure gauge 91, so that the internal pressure gauge 91 can measure the voltage inside the battery 1. At this time, the voltmeter can either transmit the air pressure value inside the battery 1 through an electrical signal or directly display the value through an instrument. When the internal pressure gauge 91 transmits the air pressure value inside the battery 1 through an electrical signal, an internal pressure connection interface 92 is set. The plug end of the internal pressure connection interface 92 is connected to the internal pressure gauge 91, and the interface end of the internal pressure connection interface 92 is connected to other instruments.

[0036] According to some embodiments of the present invention, the battery 1 includes a battery cell 11 and a clamping plate 12, the battery cell 11 is arranged between the clamping plate 12, and the detection device 8 also includes an external pressure measurement component to measure the pressure between the battery cell 11 and the clamping plate 12, the external pressure measurement component includes a pressure sensor 93 and an external pressure connection interface 94, the pressure sensor 93 is arranged between the battery cell 11 and the clamping plate 12, and the pressure sensor 93 and the external pressure connection interface 94 are electrically connected. When measuring the battery 1, the battery cell 11 in the battery 1 will expand due to changes in the air pressure inside the battery cell 11, thereby causing an extrusion force to appear between the clamping plate 12 that clamps the battery cell 11 and the battery cell 11. Therefore, by arranging the pressure sensor 93 between the battery cell 11 and the clamping plate 12, the extrusion force formed between the battery cell 11 and the clamping plate 12 due to the expansion of the battery cell 11 is detected. After the pressure sensor 93 measures the pressure between the battery cell 11 and the clamping plate 12, the pressure value between the battery cell 11 and the clamping plate 12 can be transmitted via an electrical signal or directly displayed on an instrument. When the pressure sensor 93 transmits the pressure value between the battery cell 11 and the clamping plate 12 via an electrical signal, an external pressure connection interface 94 is provided. The plug end of the external pressure connection interface 94 is connected to the pressure sensor 93, while the interface end of the external pressure connection interface 94 is connected to other instruments.

[0037] According to some embodiments of the present invention, the detection device 8 further includes a temperature sensor 89 . The temperature sensor 89 is attached to the battery 1 to measure the temperature of the battery 1 .

[0038] In the description of the present invention, reference to terms such as "one embodiment," "some embodiments," "illustrative embodiments," "examples," "specific examples," or "some examples" means that the specific features, structures, materials, or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the exemplary expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

Claims

1. Battery functional test tray, characterized in that, include: A support frame, the support frame is used to place batteries; A fixing plate, the fixing plate being fixedly arranged on the supporting frame; a sliding plate, the sliding plate being slidably disposed on the support frame, the sliding plate being slidable relative to the support frame along a first direction, the sliding plate and the fixed plate being spaced apart along the first direction to clamp the battery; A detection device is arranged on the support frame, and the detection device is provided with a first interface, a second interface, a third interface and a fourth interface, the first interface and the second interface are connected to the positive pole of the battery, the third interface and the fourth interface are connected to the negative pole of the battery, the first interface and the third interface are used to measure the current of the battery, and the second interface and the fourth interface are used to collect the voltage of the battery.

2. The battery functional test tray according to claim 1, wherein: It also includes a first slide rail, which is arranged on the support frame along a first direction, and the sliding plate is slidably arranged on the first slide rail.

3. The battery functional test tray according to claim 1, wherein: It also includes a first clamping plate and a second clamping plate, wherein the first clamping plate and the second clamping plate are arranged on the fixed plate and / or the sliding plate, and the first clamping plate and the second clamping plate are spaced apart along the second direction to clamp the battery.

4. The battery functional test tray according to claim 3, characterized in that: It also includes a second slide rail, which is arranged on the fixed plate and along the second direction, and the first clamping plate and the second clamping plate are slidably arranged on the second slide rail.

5. The battery functional test tray according to claim 1, wherein: The detection device further includes a positive power line and a negative power line, wherein the positive power line is connected to the first interface and the positive electrode of the battery, and the negative power line is connected to the third interface and the negative electrode of the battery to collect the current of the battery.

6. The battery functional test tray according to claim 1, wherein: The detection device further includes a positive voltage line and a negative voltage line, wherein the positive voltage line connects the first interface and the positive electrode of the battery, and the negative voltage line connects the third interface and the negative electrode of the battery to collect the voltage of the battery.

7. The battery functional test tray according to claim 1, wherein: The detection device further includes an internal pressure measuring component to measure the air pressure inside the battery.

8. The battery functional test tray according to claim 7, wherein: The internal pressure measuring assembly includes an internal pressure gauge, an internal pressure pipe and an internal pressure connection interface. The internal pressure pipe connects the interior of the battery with the internal pressure gauge so that the internal pressure gauge measures the air pressure inside the battery. The internal pressure gauge is electrically connected to the internal pressure connection interface.

9. The battery functional test tray according to claim 1, wherein: The battery includes a battery cell and a clamping plate, the battery cell is arranged between the clamping plates, the detection device also includes an external pressure measuring component to measure the pressure between the battery cell and the clamping plate, the external pressure measuring component includes a pressure sensor and an external pressure connection interface, the pressure sensor is arranged between the battery cell and the clamping plate, and the pressure sensor and the external pressure connection interface are electrically connected.

10. The battery functional test tray according to claim 1, wherein: The detection device further includes a temperature sensor, which is attached to the battery to measure the temperature of the battery.