Wireless configurable wire harness detection device
Through the wireless configurable wire harness detection device, using the host computer, detection unit and wireless communication unit, rapid and accurate detection of railway cabinet wiring is achieved, solving the problem of low efficiency of manual detection in the existing technology.
Patent Information
- Application Number
- CN202422694091.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-06
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-11-06
AI Technical Summary
In the prior art, wiring testing of railway cabinets requires the cooperation of multiple people, resulting in low production efficiency and inaccurate test results.
A wireless configurable harness detection device is used, including a host computer, a detection unit and a wireless communication unit. Wireless communication is used to achieve rapid detection of cabinet wiring. The main control chip is used to control the detection unit. The drive output channel and the acquisition input channel are combined for signal transmission and acquisition. The indicator light and buzzer are used to feedback the status.
It realizes the rapid detection of cabinet wiring, saves manpower and time, and improves the accuracy of test results and production efficiency.
Smart Images

Figure CN223347037U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cable continuity detection, and more particularly to a wireless configurable wire harness detection device. Background Art
[0002] Cabinet products in the railway industry require electrical wiring to ensure the normal operation of railway equipment. Typically, the production of a set of cabinets involves a large amount of wiring work. At the same time, the internal wiring will be adjusted according to different configuration requirements. Before the cabinet is powered on, the overall wiring status of the cabinet needs to be tested to determine the correctness of the connection and whether there are any circuit breaks. For a long time, wiring continuity testing has required the cooperation of multiple people. Using a multimeter, multiple groups of cables are tested for continuity one by one in sequence, and the test results are recorded manually. This method consumes a lot of manpower and time, resulting in low production efficiency. Cable continuity testing cannot be completed in some unoccupied and small locations, and manual measurement makes it difficult to achieve 100% accuracy in test results. Utility Model Content
[0003] The technical problem to be solved by the utility model is to provide a wireless configurable wire harness detection device to improve the accuracy of the test results and thus improve the production efficiency.
[0004] In order to solve the above technical problems, the technical solutions adopted by the present invention are as follows.
[0005] A wireless configurable wire harness detection device includes a host computer for controlling detection of a cabinet to be tested, a detection unit for performing on-off detection on the cabinet to be tested, and a wireless communication unit for wireless communication between the host computer and the detection unit. The host computer is electrically connected to the detection unit via the wireless communication unit, and the detection unit is connected to the cabinet to be tested via a connector. The detection unit includes a first detection unit and a second detection unit for monitoring cabinets to be tested with different configurations. The first detection unit and the second detection unit are respectively connected to a main control computer via the wireless communication unit, and the first detection unit and the second detection unit are respectively connected to the cabinet to be tested via a connector.
[0006] To further optimize the technical solution, the detection unit includes a power supply part for providing power, a drive output channel for providing test signals for the cabinet to be tested, an acquisition input channel for collecting test signals of the cabinet to be tested, a wireless communication module for wireless communication, and a main control chip for controlling the detection of the cabinet to be tested. The output end of the power supply part is connected to the power input end of the main control chip, the output end of the main control chip is connected to the input end of the drive output channel, the output end of the drive output channel is connected to the detection end of the cabinet to be tested through a connector, the input end of the acquisition input channel is connected to the acquisition end of the mechanism to be tested through a connector, the output end of the acquisition input channel is connected to the input end of the main control chip, and the main control chip communicates wirelessly with the wireless communication unit through the wireless communication module.
[0007] To further optimize the technical solution, the detection unit also includes an indicator light for reflecting the operating status of the equipment, and the input end of the indicator light is connected to the output end of the main control chip.
[0008] To further optimize the technical solution, the detection unit also includes a buzzer for responding to the test result status, and the input end of the buzzer is connected to the output end of the main control chip.
[0009] Due to the adoption of the above technical solution, the technical progress achieved by the present invention is as follows.
[0010] The utility model provides a wireless configurable wire harness detection device, which detects the cabinet to be tested through two detection units. Different functions can be configured according to actual test requirements, thereby realizing rapid detection of the continuity and disconnection of the cabinet wiring, saving a lot of manpower and time, improving production efficiency, and also improving the accuracy of the test results. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is a structural diagram of the utility model;
[0012] Figure 2 This is a structural block diagram of the detection unit of the utility model;
[0013] Figure 3 This is a circuit diagram of the main control chip of the present invention;
[0014] Figure 4 A circuit diagram of a driving output channel of the present invention;
[0015] Figure 5 A circuit diagram for collecting input channels of the present invention;
[0016] Figure 6 This is a circuit diagram of the wireless communication module of the present invention. DETAILED DESCRIPTION
[0017] The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0018] A wireless configurable harness detection device, combined with Figure 1 As shown, it includes a host computer, a wireless communication unit and a detection unit. The host computer is used to control the monitoring of the cabinet to be tested, the wireless communication unit is used to communicate between the host computer and the detection unit, and the detection unit is used to monitor the on and off of the cabinet to be tested; the host computer is electrically connected to the detection unit through the wireless communication unit, and the detection unit is connected to the cabinet to be tested through a connector.
[0019] The detection unit includes a first detection unit and a second detection unit. The first detection unit and the second detection unit have the same structure and are configured with different functions according to actual test needs to realize the detection of cabinets to be tested with different configurations. The first detection unit and the second detection unit are respectively connected to the main control machine through the wireless communication unit, and the first detection unit and the second detection unit are respectively connected to the cabinet to be tested through connectors.
[0020] The structural diagram of the detection unit is as follows: Figure 2 As shown, it includes a power supply part, a main control chip, a drive output channel, an acquisition input channel, a wireless communication module, an indicator light and a buzzer. The power supply part is a lithium battery, which is used to provide power. The main control chip is used to control the detection of the cabinet to be tested. The drive output channel is used to provide test signals for the cabinet to be tested. The acquisition input channel is used to collect the test signals of the cabinet to be tested. The wireless communication module is used for wireless communication. The indicator light is used to reflect the operating status of the equipment. The buzzer is used to reflect the test result status. The output end of the power supply part is connected to the power input end of the main control chip. The output end of the main control chip is respectively connected to the input end of the drive output channel, the indicator light and the buzzer. The output end of the drive output channel is connected to the detection end of the cabinet to be tested through a connector. The input end of the acquisition input channel is connected to the acquisition end of the mechanism to be tested through a connector. The output end of the acquisition input channel is connected to the input end of the main control chip. The main control chip communicates wirelessly with the wireless communication unit through the wireless communication module.
[0021] The first detection unit receives a test channel test command from the host computer via the wireless communication module. The main control chip outputs a level signal to the cabinet under test by controlling the output channel. The acquisition input channel collects the on / off signal of the cabinet under test, and the collected signal is returned to the main control chip. The main control chip then returns the test result to the host computer via the wireless communication module. The second detection unit receives a test channel test command from the host computer via the wireless communication module. The main control chip outputs a level signal to the cabinet under test by controlling the output channel. The acquisition input channel collects the on / off signal of the cabinet under test, and the collected signal is returned to the main control chip. The main control chip then returns the test result to the host computer via the wireless communication module. During the test, the operating status of the detection unit and the final test result are displayed through indicator lights and a buzzer.
[0022] The circuit diagrams of the main control chip, drive output channel, acquisition input channel and wireless communication module in the present invention are respectively as shown in FIG. Figures 2 to 6 As shown in the figure, the main control chip receives the test command from the host computer through the wireless communication module. The main control chip outputs a level signal to the cabinet under test through the drive output channel. The acquisition input channel collects the on / off signal of the cabinet under test and returns it to the main control chip. The main control chip returns the test result to the host computer through the wireless communication module to complete the test of the cabinet under test.
Claims
1. A wireless configurable wire harness detection device, characterized in that: The system comprises a host computer for controlling the detection of the cabinet to be tested, a detection unit for performing on-off detection on the cabinet to be tested, and a wireless communication unit for wireless communication between the host computer and the detection unit. The host computer is electrically connected to the detection unit via the wireless communication unit, and the detection unit is connected to the cabinet to be tested via a connector. The detection unit comprises a first detection unit and a second detection unit for monitoring cabinets to be tested with different configurations. The first detection unit and the second detection unit are respectively connected to the main control computer via the wireless communication unit, and the first detection unit and the second detection unit are respectively connected to the cabinet to be tested via a connector.
2. The wireless configurable wire harness detection device according to claim 1, characterized in that: The detection unit includes a power supply part for providing power, a drive output channel for providing a test signal for the cabinet to be tested, an acquisition input channel for collecting the test signal of the cabinet to be tested, a wireless communication module for wireless communication, and a main control chip for controlling the detection of the cabinet to be tested. The output end of the power supply part is connected to the power input end of the main control chip, the output end of the main control chip is connected to the input end of the drive output channel, the output end of the drive output channel is connected to the detection end of the cabinet to be tested through a connector, the input end of the acquisition input channel is connected to the acquisition end of the mechanism to be tested through a connector, the output end of the acquisition input channel is connected to the input end of the main control chip, and the main control chip performs wireless communication with the wireless communication unit through the wireless communication module.
3. The wireless configurable wire harness detection device according to claim 2, characterized in that: The detection unit also includes an indicator light for reflecting the operating status of the device, and the input end of the indicator light is connected to the output end of the main control chip.
4. The wireless configurable wire harness detection device according to claim 2, characterized in that: The detection unit also includes a buzzer for responding to the test result status, and the input end of the buzzer is connected to the output end of the main control chip.