Novel multi-environment energy storage system flexible cable

By introducing a combined structure of protective frames, sponge columns and elastic buffer frames into the energy storage system cables, the problem of insufficient cable protection performance is solved, and the cable protection effect and resource reuse are achieved.

CN223347524UActive Publication Date: 2025-09-16ANHUI HUAYU CABLE GRP
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Patent Information

Application Number
CN202421659334.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-12
Publication Date
2025-09-16
Estimated Expiration
2034-07-12

AI Technical Summary

Technical Problem

The existing energy storage system cables have poor protection performance and are easily broken when workers walk around, posing a safety hazard.

Method used

A new type of flexible cable for multi-environment energy storage system was designed, including a cable core structure with an outer shielding layer, a protective mechanism, a wrapping layer and an outer sheath. The combined structure of a protective frame, a sponge column and an elastic buffer frame was used to offset external forces, and the cable core was twisted in combination with a support frame, which facilitated replacement and reuse.

Benefits of technology

It effectively prevents the cable from breaking under external force, improves the protection performance of the cable, reduces resource waste, and realizes the reusability of the cable core.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel multi-environment energy storage system flexible cable, and relates to the cable technology field, a protection mechanism comprises a protection frame and a sponge column, the protection frame is attached to the inner side of a wrapping layer, the front surface of the protection frame is provided with a first through groove in a penetrating manner, the sponge column is of a hollow structure, and the sponge column is provided with a second through groove. The cable core structure is located on the inner side of the sponge column, an elastic buffer frame is arranged between the sponge column and the protection frame, a second through groove is formed in the front face of the elastic buffer frame in a penetrating mode, the sponge column is attached to the interior of the second through groove, a clamping groove is formed in the outer side of the elastic buffer frame, and an elastic pipe is clamped in the clamping groove. According to the invention, the protection mechanism is utilized to protect the internal cable core structure, and when the cable is extruded by an external force, the elastic tube can be utilized to effectively counteract the external force, so that the effect of protecting the internal cable core is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of cables, in particular to a novel flexible cable for a multi-environment energy storage system. Background Art

[0002] In recent years, with the rapid development of the new energy industry, the energy storage market, as a subsidiary sector, has also experienced explosive growth. Whether it's photovoltaic, wind power, hydropower, or other renewable energy sources, or traditional grids or internal combustion engine distributed energy sources, they all rely on the support of energy storage technology. The cable industry for energy storage systems has become a strategic hub in the energy transition. However, among renewable energy sources, wind and solar power generation is intermittent and unstable. Energy storage systems can work with wind, solar, and other energy sources to address grid issues: they can store excess electricity during off-peak periods and use it during peak periods, reducing energy waste. Furthermore, energy storage stations can reduce line losses, extend the life of lines and equipment, optimize system power layout, and improve power quality. Therefore, energy storage systems can promote the development of new energy, especially distributed photovoltaic and wind farms, which require energy storage systems to stabilize power generation.

[0003] During the installation process, cables are generally laid on the ground first. However, the existing cable protection performance is poor. Workers will step on the cables when walking. If there are stones on the ground, the cable core will break, which will cause certain hidden dangers during use. Utility Model Content

[0004] The purpose of the present utility model is to provide a novel flexible cable for a multi-environment energy storage system to solve the problems mentioned in the above background technology.

[0005] The purpose of the utility model can be achieved through the following technical solutions:

[0006] A novel multi-environmental energy storage system flexible cable comprises a cable core structure, the cable core structure is covered with a shielding layer, a protective mechanism is arranged on the outside of the shielding layer, a wrapping layer is arranged on the outside of the protective mechanism, and an outer protective layer is arranged on the outside of the wrapping layer.

[0007] The protective mechanism includes a protective frame and a sponge column. The protective frame is attached to the inner side of the wrapping layer. A first through-slot is provided on the front side of the protective frame. The sponge column is hollow. The cable core structure is located inside the sponge column. An elastic buffer frame is provided between the sponge column and the protective frame. A second through-slot is provided on the front side of the elastic buffer frame. The sponge column is attached to the second through-slot. A clamping slot is provided on the outer side of the elastic buffer frame. An elastic tube is clamped in the clamping slot. The elastic tube is attached to the first through-slot.

[0008] As a further solution of the present invention: the cable core structure includes a support frame arranged on the inner side of the sponge column, an outer wire groove is provided on the outer side of the support frame, an inner wire groove is opened through the front side of the support frame, and the cable core body is provided in both the inner wire groove and the outer wire groove.

[0009] As a further solution of the present invention: the shielding layer is made of a conductive foam layer.

[0010] As a further solution of the present invention: a first oxygen-isolating filler is filled between the shielding layer and the support frame.

[0011] As a further solution of the present invention: an insulating layer is provided between the wrapping layer and the outer protective layer, the wrapping layer is made of a non-woven fabric layer, the insulating layer is made of a radiation cross-linked low-smoke halogen-free flame-retardant polyolefin layer, and the outer protective layer is made of a low-temperature resistant, acid-alkali resistant, battery acid resistant, salt spray resistant, low-smoke halogen-free flame-retardant radiation cross-linked polyolefin layer.

[0012] As a further solution of the present invention: a second oxygen-isolating filler is provided between the wrapping layer and the protective frame.

[0013] The utility model provides a new flexible cable for energy storage systems in multiple environments. Compared with the existing technology, it has the following advantages:

[0014] (1) The present application protects the internal cable core structure by utilizing a protective mechanism. When the cable core is squeezed by an external force, the elastic tube can effectively offset the external force, thereby achieving the purpose of protecting the internal cable core.

[0015] (2) The present application realizes twisting by placing multiple cable cores at corresponding positions of a support frame. If the type of cable core needs to be changed, the corresponding cable core needs to be replaced. Such a setting makes it easy to organize and replace various cable cores, and various cable cores can be reused, saving resources. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural diagram of the utility model;

[0017] Figure 2 This is a schematic diagram of the structure of the protective frame of the utility model;

[0018] Figure 3 This is a schematic structural diagram of the elastic buffer frame of the utility model;

[0019] Figure 4 For this utility model Figure 3 A partial enlarged view of point A in the middle;

[0020] Figure 5 This is a structural schematic diagram of the cable core structure of the utility model.

[0021] In the figure: 1. Cable core structure; 11. Support frame; 12. Outer wire duct; 13. Inner wire duct; 14. Cable core body; 2. Shielding layer; 3. Protection mechanism; 31. Protection frame; 32. Sponge column; 33. First through groove; 34. Elastic buffer frame; 35. Second through groove; 36. Card slot; 37. Elastic tube; 4. Wrapping layer; 5. Outer protective layer; 6. First oxygen-barrier filler; 7. Insulation layer; 8. Second oxygen-barrier filler. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] Example 1

[0024] See also Figure 1-5 As shown, the utility model is a new type of flexible cable for energy storage system for multiple environments, including a cable core structure 1, the cable core structure 1 is covered with a shielding layer 2, a protective mechanism 3 is provided on the outside of the shielding layer 2, a wrapping layer 4 is provided on the outside of the protective mechanism 3, and an outer protective layer 5 is provided on the outside of the wrapping layer 4; the protective mechanism 3 includes a protective frame 31 and a sponge column 32, the protective frame 31 is attached to the inner side of the wrapping layer 4, a first through groove 33 is opened on the front of the protective frame 31, the sponge column 32 is a hollow structure, and the cable core structure 1 is located inside the sponge column 32 An elastic buffer frame 34 is provided between the sponge column 32 and the protective frame 31. A second through groove 35 is opened on the front of the elastic buffer frame 34. The sponge column 32 is fitted in the second through groove 35. A card slot 36 is opened on the outer side of the elastic buffer frame 34. An elastic tube 37 is clamped in the card slot 36. The elastic tube 37 is fitted with the first through groove 33. The internal cable core structure 1 is protected by the protective mechanism 3. When it is squeezed by external force, the elastic tube 37 can effectively offset the external force, thereby achieving the effect of protecting the internal cable core.

[0025] The shielding layer 2 is made of a conductive foam layer.

[0026] A first oxygen-isolating filler 6 is filled between the shielding layer 2 and the support frame 11 .

[0027] An insulating layer 7 is arranged between the wrapping layer 4 and the outer protective layer 5. The wrapping layer 4 is made of a non-woven fabric layer, specifically a high-strength non-woven fabric. The insulating layer 7 is made of a radiation-crosslinked low-smoke halogen-free flame-retardant polyolefin layer, specifically a 125°C radiation-crosslinked low-smoke halogen-free flame-retardant polyolefin insulation, which has the characteristics of heat resistance, low smoke, halogen-free, flame retardant, high strength, and excellent insulation performance. The outer protective layer 5 is made of a low-temperature resistant, acid-resistant, alkali-resistant, battery acid-resistant, salt spray-resistant, low-smoke halogen-free flame-retardant radiation-crosslinked polyolefin layer, specifically a 125°C low-temperature resistant, acid-resistant, alkali-resistant, battery acid-resistant, salt spray-resistant, low-smoke halogen-free flame-retardant radiation-crosslinked polyolefin material, which has the characteristics of heat resistance, low temperature resistance, resistance to sunlight and weather aging, resistance to acid and alkali corrosion and battery acid corrosion, low smoke, halogen-free, flame retardant, non-toxic and environmentally friendly.

[0028] A second oxygen-isolating filler 8 is provided between the wrapping layer 4 and the protective frame 31 .

[0029] Example 2

[0030] Based on Example 1, see Figure 1 and Figure 5 shown.

[0031] The cable core structure 1 includes a support frame 11 arranged on the inner side of the sponge column 32, an outer wire groove 12 is provided on the outer side of the support frame 11, and an inner wire groove 13 is opened through the front of the support frame 11, and a cable core body 14 is provided in the inner wire groove 13 and the outer wire groove 12. By placing multiple cable cores at corresponding positions on the support frame 11, twisting is achieved. If the type of cable core needs to be changed, the corresponding cable core needs to be replaced. Such a setting is convenient for sorting and replacing various cable cores, and various cable cores can be reused to save resources.

[0032] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0033] The working principle of the present invention is as follows: during the installation of the cable, the cable is laid on the ground. When a worker walks and steps on the cable, the pressure acts on the protective frame 31. Afterwards, the pressure acts on the elastic tube 37, so that the elastic tube 37 can effectively offset the external force, thereby achieving the effect of protecting the internal cable core. By placing multiple cable cores at corresponding positions on the support frame 11 to achieve twisting, if the type of cable core needs to be changed, the corresponding cable core needs to be replaced. This arrangement makes it easy to organize and replace various cable cores, and various cable cores can be reused, saving resources.

[0034] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0035] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A novel multi-environmental energy storage system flexible cable, comprising a cable core structure (1), characterized in that: The cable core structure (1) is coated with a shielding layer (2), a protective mechanism (3) is provided on the outside of the shielding layer (2), a wrapping layer (4) is provided on the outside of the protective mechanism (3), and an outer protective layer (5) is provided on the outside of the wrapping layer (4); The protective mechanism (3) comprises a protective frame (31) and a sponge column (32), wherein the protective frame (31) is attached to the inner side of the wrapping layer (4), a first through slot (33) is provided through the front of the protective frame (31), the sponge column (32) is a hollow structure, the cable core structure (1) is located inside the sponge column (32), an elastic buffer frame (34) is provided between the sponge column (32) and the protective frame (31), a second through slot (35) is provided through the front of the elastic buffer frame (34), the sponge column (32) is attached to the second through slot (35), a clamping slot (36) is provided on the outer side of the elastic buffer frame (34), an elastic tube (37) is clamped in the clamping slot (36), and the elastic tube (37) is attached to the first through slot (33).

2. The novel multi-environment energy storage system flexible cable according to claim 1 is characterized in that: The cable core structure (1) comprises a support frame (11) arranged on the inner side of a sponge column (32); an outer wire groove (12) is arranged on the outer side of the support frame (11); an inner wire groove (13) is opened through the front side of the support frame (11); and a cable core body (14) is arranged in both the inner wire groove (13) and the outer wire groove (12).

3. The novel multi-environment energy storage system flexible cable according to claim 1 is characterized in that: The shielding layer (2) is made of a conductive foam layer.

4. The novel multi-environment energy storage system flexible cable according to claim 1 is characterized in that: A first oxygen-isolating filler (6) is filled between the shielding layer (2) and the support frame (11).

5. The novel multi-environment energy storage system flexible cable according to claim 1 is characterized in that: An insulating layer (7) is provided between the wrapping layer (4) and the outer protective layer (5); the wrapping layer (4) is made of a non-woven fabric layer; the insulating layer (7) is made of a radiation-crosslinked low-smoke, halogen-free, flame-retardant polyolefin layer; and the outer protective layer (5) is made of a radiation-crosslinked polyolefin layer that is resistant to low temperature, acid and alkali, battery acid, and salt spray.

6. The novel multi-environment energy storage system flexible cable according to claim 1 is characterized in that: A second oxygen-isolating filler (8) is provided between the wrapping layer (4) and the protective frame (31).