Handle structure with damping sensing and positioning functions for battery box

By introducing the concave-convex platform matching and damping function into the battery box handle structure, the problems of noise and cumbersome maintenance of the electric bicycle lithium battery box handle are solved, and the effect of simplifying assembly and reducing noise is achieved.

CN223347894UActive Publication Date: 2025-09-16SHANGHAI PYTES ENERGY CO LTD
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Patent Information

Application Number
CN202421867605.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-05
Publication Date
2025-09-16
Estimated Expiration
2034-08-05

AI Technical Summary

Technical Problem

The battery box of the existing electric bicycle lithium battery handle is prone to making noises when the vehicle is bumpy, and the maintenance process of the battery management system is cumbersome.

Method used

A handle structure with damping and positioning functions is designed. It adopts the combination of concave and convex platforms and is connected by stepped screws and embedded nuts. The damping function is added to reduce noise and simplify the assembly process.

Benefits of technology

The handle does not make noise when the vehicle is bumpy, and the battery box is easy to assemble, which reduces maintenance difficulty and production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of battery boxes, in particular to a handle structure with a damping sense and a positioning function for a battery box. A handle structure with damping sensing and positioning functions for a battery box comprises a battery box upper cover and a handle and is characterized in that a groove is formed in the front side of the upper portion of the battery box upper cover, the handle is arranged in the groove, and the end of the handle is connected with the upper portion of the battery box upper cover through a step screw assembly; upper cover threaded holes are formed in the left side and the right side of the upper portion of the battery box upper cover respectively, damping protruding ribs are arranged in the upper cover threaded holes, and clamping protruding points are arranged on one sides of the upper cover threaded holes. Compared with the prior art, the handle structure with the damping sense and the positioning function for the battery box is provided, the concave-convex table is additionally arranged, the product assembly is simpler, and no additional alignment screw hole is needed; and a damping function is added, and the lifting handle is prevented from sounding when a vehicle jolts in combination with the matching of the concave-convex table.
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Description

Technical Field

[0001] The utility model relates to the technical field of battery boxes, in particular to a handle structure with damping and positioning functions for a battery box. Background Art

[0002] The battery case for an electric bicycle's lithium-ion battery typically consists of a lower shell and upper cover secured by screws. The internal structure of the shell primarily includes the battery module, battery management system, and connecting wiring harness. The battery module and battery management system are typically fixed in an integrated manner, either by directly attaching the battery management system to the battery module or by adding a plastic component to the battery module and securing the battery management system to the plastic component.

[0003] When the battery management system needs to be analyzed or repaired, the battery module and battery management system are fixed together, which requires removing the battery module and battery management system simultaneously and then disassembling the battery management system from the battery module. This repair method is relatively cumbersome. In addition, during use, especially when the vehicle is bumpy, the battery box handle will make noises, which will affect the performance of the battery box and the internal batteries over time. Summary of the Invention

[0004] In order to overcome the deficiencies of the prior art, the utility model provides a handle structure for a battery box with a damping sense and a positioning function, and adds a concave and convex platform, which makes product assembly simpler and does not require additional alignment screw holes; and the added damping function, combined with the concave and convex platform, prevents the handle from making noises when the vehicle is bumpy.

[0005] To achieve the above objectives, a handle structure with damping and positioning functions for a battery box is designed, comprising a battery box cover and a handle. The structure is characterized in that a groove is provided on the front upper side of the battery box cover, a handle is provided in the groove, and the end of the handle is connected to the upper part of the battery box cover by a stepped screw assembly;

[0006] The left and right sides of the upper part of the battery box upper cover are respectively provided with upper cover threaded holes, damping ribs are provided in the upper cover threaded holes, and a locking convex point is provided on one side of the upper cover threaded hole.

[0007] The battery box upper cover is a rectangular module structure.

[0008] The threaded hole of the upper cover is a stepped threaded hole structure, and the structure of the threaded hole of the upper cover matches the stepped screw assembly.

[0009] The locking convex point is a semicircular boss structure.

[0010] The handle is a U-shaped structure, with bolt through holes provided at the openings of the handle, and auxiliary positioning bosses connected to the inner sides of the openings of the handle, and a positioning recess provided on one side of the auxiliary positioning bosses.

[0011] The auxiliary positioning boss is a circular ring structure, and the auxiliary positioning boss and the bolt through hole are concentrically arranged.

[0012] The recessed points match the convex points.

[0013] The step screw assembly comprises a step screw and an embedded nut. The embedded nut is sleeved on the rod of the step screw and is arranged inside the threaded hole of the upper cover.

[0014] The rod of the step screw is stepped, the upper part of the step screw rod is a smooth rod, and the lower part of the step screw is a threaded section.

[0015] Compared with the prior art, the present invention provides a handle structure for a battery box with a damping feeling and a positioning function, and adds a concave and convex platform, which makes product assembly simpler and does not require additional alignment screw holes; and the added damping function, combined with the concave and convex platform, prevents the handle from making noise when the vehicle is bumpy. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic structural diagram of the utility model.

[0017] Figure 2 This is a schematic diagram of the battery box upper cover structure in the utility model.

[0018] Figure 3 This is a schematic diagram of the handle structure of the present utility model.

[0019] Figure 4 This is a schematic diagram of the step screw structure in the utility model.

[0020] Figure 5 This is a cross-sectional view of the step screw connection structure.

[0021] Figure 6 It is a cross-sectional view of the locking bump connection structure.

[0022] See also Figures 1 to 6 , 1 is the battery box cover, 1-1 is the threaded hole of the cover, 1-2 is the damping rib, 1-3 is the positioning convex point, 2 is the handle, 2-1 is the bolt through hole, 2-2 is the auxiliary positioning boss, 2-3 is the positioning concave point, 3 is the step screw, and 4 is the embedded nut. DETAILED DESCRIPTION

[0023] The present invention will be further described below with reference to the accompanying drawings.

[0024] The structure of the utility model is mainly used to solve the problem that the battery and the handle 2 make noises when the vehicle is in a bumpy state.

[0025] like Figures 1 to 4 As shown, a groove is provided on the front upper side of the battery box cover 1, a handle 2 is provided in the groove, and the end of the handle 2 is connected to the upper part of the battery box cover 1 using a stepped screw assembly;

[0026] The left and right sides of the upper part of the battery box upper cover 1 are respectively provided with upper cover threaded holes 1-1, the upper cover threaded holes 1-1 are provided with damping ribs 1-2, and a locking protrusion 1-3 is provided on one side of the upper cover threaded hole 1-1.

[0027] The battery box upper cover 1 is a rectangular module structure.

[0028] The upper cover threaded hole 1 - 1 is a stepped threaded hole structure, and the structure of the upper cover threaded hole 1 - 1 matches the stepped screw assembly.

[0029] The positioning protrusions 1-3 are semicircular boss structures.

[0030] The handle 2 is a U-shaped structure, with bolt through holes 2-1 provided at the opening of the handle 2, and auxiliary positioning bosses 2-2 connected to the inner sides of the opening of the handle 2, and a locking recess 2-3 is provided on one side of the auxiliary positioning bosses 2-2.

[0031] The auxiliary positioning boss 2-2 is a circular ring structure, and the auxiliary positioning boss 2-2 and the bolt through hole 2-1 are concentrically arranged.

[0032] The locking concave points 2-3 are matched with the locking convex points 1-3. The structure in which the locking concave points 2-3 are matched with the locking convex points 1-3 can also be connected in other forms, for example, using an elastic structure connection.

[0033] The step screw assembly includes a step screw and an embedded nut. The embedded nut 4 is sleeved on the rod of the step screw 3, and the embedded nut 4 is arranged inside the threaded hole 1-1 of the upper cover.

[0034] The shaft of the step screw 3 is stepped, with the upper portion of the step screw 3 being a smooth rod and the lower portion being a threaded section. The step screw 3 can also be modified to other forms, such as a plastic structure or other material to connect the handle to the battery compartment cover 1.

[0035] The structure of the utility model is provided with the outer side surface of the battery box cover 1 and the inner side surface of the handle 2, respectively, and the positioning convex points 1-3 and the positioning concave points 2-3 are matched with each other. Figure 6 As shown, the battery box cover 1 and the handle 2 are easier to assemble, and there is no need to align the screw holes.

[0036] like Figure 5 As shown, a damping rib 1-2 is provided in the threaded hole 1-1 of the battery box cover 1 and is connected to the step screw 3. The damping function is added to the function of the connection structure, further avoiding the problem of the handle 2 making noise when the vehicle is bumpy.

[0037] The utility model has the advantages of simple structure, low production cost, good operability and good durability.

Claims

1. A handle structure for a battery box with damping and positioning functions, comprising a battery box cover and a handle, characterized in that: A groove is provided on the front upper side of the battery box cover (1), a handle (2) is provided in the groove, and the end of the handle (2) is connected to the upper part of the battery box cover (1) by a stepped screw assembly; Upper cover threaded holes (1-1) are respectively provided on the left and right sides of the upper portion of the battery box upper cover (1), a damping rib (1-2) is provided in the upper cover threaded hole (1-1), and a locking convex point (1-3) is provided on one side of the upper cover threaded hole (1-1).

2. The handle structure with damping and positioning functions for a battery box according to claim 1, characterized in that: The battery box upper cover (1) is a rectangular module structure.

3. The handle structure with damping and positioning functions for a battery box according to claim 1, characterized in that: The upper cover threaded hole (1-1) is a stepped threaded hole structure, and the structure of the upper cover threaded hole (1-1) matches the stepped screw assembly.

4. The handle structure with damping and positioning functions for a battery box according to claim 1, characterized in that: The locking protrusions (1-3) are semicircular boss structures.

5. The handle structure with damping and positioning functions for a battery box according to claim 1, characterized in that: The handle (2) is a U-shaped structure, and bolt through holes (2-1) are respectively provided at the opening of the handle (2), and the inner side of the opening of the handle (2) is respectively connected to the auxiliary positioning boss (2-2), and a locking recess (2-3) is provided on one side of the auxiliary positioning boss (2-2).

6. The handle structure with damping and positioning functions for a battery box according to claim 5, characterized in that: The auxiliary positioning boss (2-2) is a circular ring structure, and the auxiliary positioning boss (2-2) and the bolt through hole (2-1) are concentrically arranged.

7. The handle structure with damping and positioning functions for a battery box according to claim 5, characterized in that: The recessed locking points (2-3) match the convex locking points (1-3).

8. The handle structure with damping and positioning functions for a battery box according to claim 1, characterized in that: The step screw assembly comprises a step screw and an embedded nut. The embedded nut (4) is sleeved on the rod of the step screw (3), and the embedded nut (4) is arranged inside the threaded hole (1-1) of the upper cover.

9. The handle structure with damping and positioning functions for a battery box according to claim 8, characterized in that: The rod of the step screw (3) is stepped, the upper portion of the rod of the step screw (3) is a smooth rod (3-1), and the lower portion of the step screw (3) is a threaded section (3-2).