Microphone automatic test equipment

By designing an automatic testing equipment with a rotating disk and multiple mechanisms working together, the problems of low efficiency and insufficient accuracy in microphone testing have been solved, and fully automated, efficient and seamless microphone performance testing has been achieved.

CN223348787UActive Publication Date: 2025-09-16SHENZHEN RUIYANG TECH CO LTD
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Patent Information

Application Number
CN202422273604.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-18
Publication Date
2025-09-16
Estimated Expiration
2034-09-18

AI Technical Summary

Technical Problem

The existing microphone testing technology has low efficiency and insufficient accuracy, making it difficult to achieve unmanned automated testing.

Method used

An automatic testing equipment was designed, which includes a rotating disc, a performance testing mechanism, a loading mechanism, an unloading mechanism and a cache mechanism. The microphone is sent into the soundproof box for testing through the rotating disc, and the OK and NG products are automatically processed according to the test results, realizing fully automated and seamless connection.

Benefits of technology

It achieves high efficiency and high accuracy in microphone performance testing, avoids manual misjudgment, and improves test continuity and quality consistency.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223348787U_ABST
    Figure CN223348787U_ABST
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Abstract

The utility model discloses an automatic microphone test device, which relates to the technical field of automatic microphone test and comprises a workbench, the inner top wall of the workbench is rotatably connected with a rotating disc, and the inner top wall of the workbench is provided with a performance test mechanism, a feeding mechanism, a discharging mechanism and a cache mechanism. According to the automatic testing system, the rotating disc, the performance testing mechanism, the feeding mechanism, the discharging mechanism and the buffering mechanism are integrated, when the system operates, microphone workpieces are clamped by the feeding mechanism and placed at the bearing position of the rotating disc, and the microphone workpieces are placed on the buffering mechanism through the discharging mechanism. Then the rotating disc rotates anticlockwise, the microphone is sent into the sound insulation box for performance testing, after testing is completed, the discharging mechanism or the caching mechanism processes an OK product and an NG product respectively according to a result, full-automatic and seamless connection microphone performance testing is achieved, and the testing efficiency and accuracy are greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of automatic microphone testing, in particular to an automatic microphone testing device. Background Art

[0002] A microphone, also known as a microphone or micro-phone, is an energy conversion device that converts sound signals into electrical signals. The working principle of a microphone is based on the mechanism by which sound vibrates the diaphragm to generate an electrical signal, which can then be further processed or transmitted by electronic equipment.

[0003] In the existing technology, people either speak into the microphone and listen manually, or use an audio tester to collect the sound from the microphone. This method is a single-station offline test, which is inefficient and lacks accuracy, making it difficult to achieve unmanned automated testing. Utility Model Content

[0004] The purpose of the present invention is to provide an automatic microphone testing device to solve the problems raised in the above background technology.

[0005] In order to solve the above technical problems, the utility model provides a microphone automatic testing equipment, including a workbench, the top wall of the workbench is rotatably connected to a rotating disk, and the top wall of the workbench is provided with a performance testing mechanism, a loading mechanism, an unloading mechanism, and a cache mechanism. The performance testing mechanism is used to perform quality testing on the microphone, the loading mechanism is used to transport the microphone to the rotating disk, the unloading mechanism is used to remove OK products from the rotating disk, and the cache mechanism is used to remove NG products from the rotating disk for caching. The performance testing mechanism, loading mechanism, unloading mechanism, and cache mechanism are all arranged around the outside of the rotating disk.

[0006] Furthermore, the performance testing mechanism includes a soundproof box, and a speaker is fixedly installed on the inner wall of the soundproof box.

[0007] Furthermore, the loading mechanism includes a first mounting frame, which is fixedly mounted on the top of the workbench, and a second electric telescopic rod is fixedly mounted on the first mounting frame, the telescopic end of the second electric telescopic rod is connected to the first electric telescopic rod, and the telescopic end of the first electric telescopic rod is connected to the first gripping clamp.

[0008] Furthermore, the unloading mechanism includes a second mounting frame, which is mounted on the top of the workbench. A first cylinder is fixedly mounted on the second mounting frame, the telescopic end of the first cylinder is connected to the second cylinder, and the telescopic end of the second cylinder is connected to the second gripper.

[0009] Furthermore, the unloading mechanism includes a second mounting frame, which is mounted on the top of the workbench. A first cylinder is fixedly mounted on the second mounting frame, the telescopic end of the first cylinder is connected to the second cylinder, and the telescopic end of the second cylinder is connected to the second gripper.

[0010] Furthermore, a discharge port is provided on the top of the workbench, and the discharge port is arranged between the rotating disc and the second mounting bracket.

[0011] Furthermore, a plurality of receiving positions are provided on the rotating disc, and the plurality of receiving positions are distributed in a cross shape.

[0012] Furthermore, a support frame is provided on the top of the workbench, and the material receiving frame is provided on the top of the support frame.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] 1. In the present invention, the automated testing system integrates a rotating disc, a performance testing mechanism, a loading mechanism, an unloading mechanism, and a buffer mechanism. When the system is in operation, the microphone workpiece is clamped by the loading mechanism and placed on the receiving position of the rotating disc. The rotating disc then rotates counterclockwise to send the microphone into the soundproof box for performance testing. After the test is completed, the unloading mechanism or the buffer mechanism processes the OK and NG products respectively according to the results, thereby realizing fully automated and seamless microphone performance testing, greatly improving test efficiency and accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the internal structure of the utility model;

[0017] Figure 3 This is a schematic diagram of the connection structure between the workbench and the rotating disc in the present utility model;

[0018] Figure 4 This is a schematic diagram of the connection structure between the sound insulation box and the speaker in the utility model.

[0019] In the picture:

[0020] 1. Workbench;

[0021] 2. Rotating disc;

[0022] 3. Performance testing organization; 301. Soundproof box; 302. Audio;

[0023] 4. Feeding mechanism; 401. First mounting frame; 402. First electric telescopic rod; 403. First gripping clamp; 404. Second electric telescopic rod;

[0024] 5. Unloading mechanism; 501. Second mounting frame; 502. First cylinder; 503. Second cylinder; 504. Second gripper;

[0025] 6. Cache mechanism; 601. Third mounting frame; 602. Moving device; 603. Third gripper; 604. Material guide plate; 605. Material receiving frame;

[0026] 7. Taking over position. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0028] See also Figure 1-Figure 4 , the utility model provides a technical solution:

[0029] See Figure 1-Figure 4 The figure shows an automatic testing device for a microphone, comprising a workbench 1, wherein the inner top wall of the workbench 1 is rotatably connected to a rotating disc 2, and the inner top wall of the workbench 1 is provided with a performance testing mechanism 3, a loading mechanism 4, an unloading mechanism 5, and a cache mechanism 6. The performance testing mechanism 3 is used to perform quality testing on the microphone, the loading mechanism 4 is used to transport the microphone to the rotating disc 2, the unloading mechanism 5 is used to remove OK products from the rotating disc 2, and the cache mechanism 6 is used to remove NG products from the rotating disc 2 for caching. The performance testing mechanism 3, the loading mechanism 4, the unloading mechanism 5, and the cache mechanism 6 are all arranged around the outside of the rotating disc 2.

[0030] It should be noted that a battery is fixedly installed on the outer wall of the workbench 1 to provide power for the electric telescopic rod and the cylinder on the workbench 1.

[0031] The microphone workpiece is transported to one side of the rotating disc 2, the telescopic end of the first electric telescopic rod 402 moves downward, the first gripper 403 clamps the microphone, and then the telescopic end of the second electric telescopic rod 404 performs a stretching movement. When the receiving position 7 on the first electric telescopic rod 402 rotates to one side of the first mounting bracket 401, the first electric telescopic rod 402 finally drives the first gripper 403 to be placed on the receiving position 7, and the rotating disc 2 rotates ninety degrees counterclockwise and passes through the inside of the soundproof box 301. The speaker 302 starts to test the microphone. After the test is completed, the rotating disc 2 rotates ninety degrees again. If it is an ok product, the telescopic end of the first cylinder 502 performs a stretching movement, and the second cylinder 503 and the second gripper 504 are moved forward. During transportation, the telescopic end of the second cylinder 503 drives the second gripper 504 to move downward and clamp the OK product, the telescopic end of the first cylinder 502 moves backward, and the second gripper 504 puts the OK product into the discharge port. If it is an NG product, the rotating disc 2 rotates 90 degrees counterclockwise, and the moving device 602 drives the third gripper 603 to clamp the NG product and put it into the receiving frame 605. The cooperation between the above rotating disc 2, performance testing mechanism 3, loading mechanism 4, unloading mechanism 5, and cache mechanism 6 can be well used as a workstation in the full-line automation to achieve seamless connection. Through automated testing, microphone performance testing can be carried out continuously and efficiently without manual intervention, realizing dataization and greatly improving test efficiency.

[0032] See Figure 4 The performance testing mechanism 3 includes a soundproof box 301 , and a speaker 302 is fixedly installed on the inner wall of the soundproof box 301 .

[0033] The soundproof box 301 can effectively isolate external noise and provide a quiet environment for microphone testing, thereby improving the accuracy of the test.

[0034] See Figure 2 The loading mechanism 4 includes a first mounting frame 401, which is fixedly mounted on the top of the workbench 1. A second electric telescopic rod 404 is fixedly mounted on the first mounting frame 401. The telescopic end of the second electric telescopic rod 404 is connected to the first electric telescopic rod 402, and the telescopic end of the first electric telescopic rod 402 is connected to the first grabbing clamp 403.

[0035] The second electric telescopic rod 404 can drive the first electric telescopic rod 402 and the first grabbing clamp 403 to move horizontally above the rotating disc 2, so as to facilitate moving the microphone transmitted from the previous workstation to the top of the rotating disc 2, and cooperate with the first electric telescopic rod 402 and the first grabbing clamp 403 to accurately place the microphone on one of the receiving positions 7.

[0036] See Figure 2The unloading mechanism 5 includes a second mounting frame 501, which is installed on the top of the workbench 1. A first cylinder 502 is fixedly installed on the second mounting frame 501. The telescopic end of the first cylinder 502 is connected to the second cylinder 503, and the telescopic end of the second cylinder 503 is connected to the second gripper 504.

[0037] The first cylinder 502 can move the second cylinder 503 and the second gripper 504 above the rotating disc 2. After the first cylinder 502 grabs the OK product, the second cylinder 503 can easily drive the first cylinder 502 to move up and down, grab the OK product on the rotating disc 2 and put it into the discharge port.

[0038] See Figure 2 The cache mechanism 6 includes a third mounting frame 601, on which a moving device 602 and a material guide plate 604 are provided. A third gripper 603 is fixedly installed on the moving device 602, the material guide plate 604 is provided below the moving device 602, and a material receiving frame 605 is provided below the material guide plate 604.

[0039] The moving device 602 drives the third gripper 603 to move and grip the NG products on the rotating disk 2 and move them to the top of the guide plate 604. Then the third gripper 603 is released, and the NG products slide through the guide plate 604 into the receiving frame 605.

[0040] See Figure 2 A discharge port is provided on the top of the workbench 1 and is arranged between the rotating disc 2 and the second mounting bracket 501 .

[0041] A receiving frame can be set below the discharge port, and the unloading mechanism 5 can drop the OK into the receiving frame through the discharge port, so as to facilitate the centralized collection of OK products.

[0042] See Figure 2-3 A plurality of receiving positions 7 are provided on the rotating disc 2, and the plurality of receiving positions 7 are distributed in a cross shape.

[0043] The cross-distributed receiving position 7 allows a new microphone to reach the test position every time it rotates 90 degrees, thereby improving the continuity of the test. The microphone test station realizes fully automatic testing and separates defective products from good products, achieving microphone precision testing with good quality consistency and avoiding human misjudgment.

[0044] See Figure 2-3 A support frame is provided on the top of the workbench 1, and a material receiving frame 605 is provided on the top of the support frame.

[0045] The support frame supports the material receiving frame 605 so that the receiving interface of the material receiving frame 605 can fit more closely with the lower end of the material guide plate 604. The opening between the material guide plate 604 and the material receiving frame 605 is too large, causing NG products to slide out.

[0046] Working principle: The microphone workpiece is transported to one side of the rotating disc 2, the telescopic end of the first electric telescopic rod 402 moves downward, the first gripper 403 clamps the microphone, and then the telescopic end of the second electric telescopic rod 404 performs a stretching movement. When the receiving position 7 on the first electric telescopic rod 402 rotates to one side of the first mounting bracket 401, the first electric telescopic rod 402 finally drives the first gripper 403 to be placed on the receiving position 7, the rotating disc 2 rotates ninety degrees counterclockwise, passes through the interior of the soundproof box 301, and the speaker 302 starts to test the microphone. After the test is completed, the rotating disc 2 rotates ninety degrees again. If it is an ok product, the telescopic end of the first cylinder 502 performs a stretching movement, and the second cylinder 503 and the second gripper 50 4 is transported forward, the telescopic end of the second cylinder 503 drives the second gripper 504 to move downward and clamp the OK product, the telescopic end of the first cylinder 502 moves backward, and the second gripper 504 puts the OK product into the discharge port. If it is an NG product, the rotating disc 2 rotates 90 degrees counterclockwise, and the moving device 602 drives the third gripper 603 to clamp the NG product and put it into the receiving frame 605. The mutual cooperation of the above rotating disc 2, performance testing mechanism 3, loading mechanism 4, unloading mechanism 5, and cache mechanism 6 can be well used as a workstation in the full-line automation to achieve seamless connection. Through automated testing, microphone performance testing can be carried out continuously and efficiently without manual intervention, realizing dataization and greatly improving test efficiency.

Claims

1. A microphone automatic testing device, comprising a workbench (1), characterized in that: The top wall of the workbench (1) is rotatably connected to a rotating disc (2). The workbench (1) is provided with a performance testing mechanism (3), a loading mechanism (4), a unloading mechanism (5), and a cache mechanism (6). The performance testing mechanism (3) is used to perform quality testing on the microphone. The loading mechanism (4) is used to transport the microphone to the rotating disc (2). The unloading mechanism (5) is used to remove OK products from the rotating disc (2). The cache mechanism (6) is used to remove NG products from the rotating disc (2) for caching. The performance testing mechanism (3), the loading mechanism (4), the unloading mechanism (5), and the cache mechanism (6) are all arranged around the outside of the rotating disc (2).

2. The automatic microphone testing device according to claim 1, wherein: The performance testing mechanism (3) comprises a soundproof box (301), and a sound system (302) is fixedly mounted on the inner wall of the soundproof box (301).

3. The automatic microphone testing device according to claim 2, wherein: The feeding mechanism (4) comprises a first mounting frame (401), the first mounting frame (401) being fixedly mounted on the top of the workbench (1), a second electric telescopic rod (404) being fixedly mounted on the first mounting frame (401), the telescopic end of the second electric telescopic rod (404) being connected to the first electric telescopic rod (402), and the telescopic end of the first electric telescopic rod (402) being connected to the first gripping clamp (403).

4. The automatic microphone testing device according to claim 3, wherein: The unloading mechanism (5) comprises a second mounting frame (501), the second mounting frame (501) being mounted on the top of the workbench (1), a first cylinder (502) being fixedly mounted on the second mounting frame (501), a telescopic end of the first cylinder (502) being connected to a second cylinder (503), and a telescopic end of the second cylinder (503) being connected to a second gripper (504).

5. The automatic microphone testing device according to claim 4, wherein: The cache mechanism (6) comprises a third mounting frame (601), a moving device (602) and a material guide plate (604) are provided on the third mounting frame (601), a third gripper (603) is fixedly installed on the moving device (602), the material guide plate (604) is provided below the moving device (602), and a material receiving frame (605) is provided below the material guide plate (604).

6. The automatic microphone testing device according to claim 5, wherein: A discharge port is provided on the top of the workbench (1), and the discharge port is arranged between the rotating disc (2) and the second mounting frame (501).

7. The automatic microphone testing device according to claim 6, wherein: A plurality of receiving positions (7) are provided on the rotating disc (2), and the plurality of receiving positions (7) are distributed in a cross shape.

8. The automatic microphone testing device according to claim 7, wherein: A support frame is provided on the top of the workbench (1), and the material receiving frame (605) is provided on the top of the support frame.