Heating maintenance jig for PCB (printed circuit board)

By designing a heating repair jig and using heating positioning and vacuum positioning mechanisms to achieve automated batch heating of PCB boards, the problems of low repair efficiency and high labor costs in existing technologies are solved, thereby improving repair efficiency and reducing risks.

CN223348866UActive Publication Date: 2025-09-16SUZHOU STRONG INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202422436488.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-10
Publication Date
2025-09-16
Estimated Expiration
2034-10-10

AI Technical Summary

Technical Problem

When parts are damaged during existing PCB board repair, the efficiency is low, the labor intensity is high, the labor cost is high, and the process is uncontrollable.

Method used

A heating maintenance jig is designed, which includes an electric control box, a heating positioning mechanism, a vacuum positioning mechanism and a side push mechanism. PCB boards are batch heated by a heating rod, and automatic positioning and temperature control are achieved using vacuum positioning and temperature sensors.

Benefits of technology

It realizes the rapid batch replacement of PCB board parts, improves maintenance efficiency, reduces manual labor intensity and the risk of accidental damage, and reduces labor costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a heating maintenance jig for a PCB (Printed Circuit Board), and belongs to the technical field of PCB maintenance. The maintenance jig comprises an electric control box. The heating positioning mechanism is arranged on the electric control box and comprises a supporting plate, a positioning mechanism and a positioning mechanism, wherein the supporting plate is positioned on the electric control box; the connecting jig is fixedly connected with the supporting plate; the positioning groove is formed in the connecting jig; the plurality of heating rods are arranged in the connecting jig in a penetrating manner; the vacuum positioning mechanism is arranged on the connecting jig and is used for fixing the PCB; and the side pushing mechanism is used for preliminarily positioning the PCB. According to the heating maintenance jig for the PCB, after the PCB is fixed through the vacuum positioning mechanism, the heating rod can be used for heating the connecting jig, and when the temperature of the connecting jig is increased, the temperature of the PCB can be increased, so that welding spots on the PCB are melted in batches, parts on the PCB can be rapidly replaced in batches, the welding spots do not need to be manually processed, and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of PCB board repair, in particular to a heating repair jig for PCB boards. Background Art

[0002] PCBs, or printed circuit boards, are essential components in modern electronic devices. They consist of an insulating substrate and an attached conductive copper foil, forming complex circuit patterns through processes such as etching, drilling, and electroplating. Their primary function is to provide physical support and electrical connections for electronic components, ensuring efficient and accurate signal transmission. Furthermore, PCB design and manufacturing technologies enable electronic devices to be more compact, efficient, and reliable, in line with the trend toward miniaturization and integration in modern electronic products. PCBs also provide heat dissipation, insulation, and electromagnetic compatibility, ensuring the stable operation of electronic devices. In short, PCBs play a key role in modern electronic technology and are an essential foundation for the design and manufacture of electronic products.

[0003] Currently, when parts in PCB boards on the market are damaged, repairs generally require manual heating of the solder joints before replacement. When there are many bad points, there are problems such as low efficiency, high labor intensity, high labor costs, and uncontrollable process risks. Utility Model Content

[0004] In order to solve the above technical problems, the utility model provides a heating repair jig for PCB boards.

[0005] The technical solution of the utility model is: a heating repair jig for PCB boards, comprising an electric control box; a heating positioning mechanism provided on the electric control box, the heating positioning mechanism being used for positioning and heating the PCB boards, the heating positioning mechanism comprising: a support plate located on the electric control box; a connecting jig fixedly connected to the support plate; a positioning groove provided on the connecting jig; a plurality of heating rods extending through the interior of the connecting jig; a vacuum positioning mechanism provided on the connecting jig for fixing the PCB boards; and a side pushing mechanism for preliminary positioning of the PCB boards.

[0006] Furthermore, the connecting fixture is provided with a plurality of mounting grooves corresponding to the positions of the heating rods, and temperature sensors are provided inside the mounting grooves.

[0007] Furthermore, the vacuum positioning mechanism includes: a suction nozzle that passes through the connecting fixture and has a vacuum suction hole located in the positioning groove; and an air valve that is connected to the suction nozzle and is connected to the vacuum device inside the electric control box.

[0008] Furthermore, the side-pushing mechanism includes: a movable groove connected to the positioning groove; an insert fixed in the movable groove; an extrusion member capable of moving between the insert and the movable groove and toward the positioning groove; and a return spring provided on the other end of the insert and fixedly connected to the extrusion member, the return spring being capable of pushing the extrusion member to squeeze the PCB board placed in the positioning groove.

[0009] Furthermore, the extrusion piece is provided with an extrusion block extending to the positioning groove.

[0010] Furthermore, the extrusion member is provided with a push rod extending to the outside of the movable groove, the movable groove is provided with a closing cover for sealing, and the closing cover is provided with a notch that allows the push rod to move.

[0011] Furthermore, the electric control box is provided with a control panel, buttons, and a buzzer, and the inside of the electric control box is provided with a PLC control program that can be linked therewith.

[0012] Furthermore, a handle is provided on the support plate.

[0013] Furthermore, the electric control box is provided with a support base, which can increase the height of the support plate.

[0014] The beneficial technical effects of the present invention are as follows: a PCB board can be placed in a positioning groove and positioned by a side push mechanism after placement. After positioning is completed, it is fixed by a vacuum positioning mechanism. After the PCB board is fixed by the vacuum positioning mechanism, a heating rod can be used to heat the connection jig. When the temperature of the connection jig rises, the temperature of the PCB board can be increased, thereby melting the solder joints on the PCB board in batches. Parts on the PCB board can be quickly replaced in batches without manual processing of the solder joints, thereby improving work efficiency. No manual intervention is required during the heating process, thereby avoiding damage to other parts, reducing accidents caused by manual operation during the fusion welding process, and reducing labor intensity. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural three-dimensional schematic diagram of the utility model;

[0016] Figure 2 This is a schematic structural perspective view of the heating positioning mechanism of the utility model;

[0017] Figure 3 This is a schematic top cross-sectional view of the structure of the connecting fixture of the utility model;

[0018] Figure 4 This is a schematic side view of the structure of the connecting fixture of the utility model;

[0019] Figure 5 It is a schematic bottom view of the structure of the connecting fixture of the present invention.

[0020] The numbers and letters in the figure represent the corresponding component names:

[0021] 1. Electric control box; 11. Control panel; 12. Button; 13. Buzzer; 2. Support plate; 21. Connecting fixture; 22. Positioning slot; 23. Heating rod; 24. Mounting slot; 25. Temperature sensor; 26. Suction nozzle; 27. Air valve; 28. Handle; 29. ​​Support seat; 3. Movable slot; 31. Insert; 32. Extrusion piece; 33. Return spring; 34. Extrusion block; 35. Push rod; 36. Closing cover. DETAILED DESCRIPTION

[0022] In order to more clearly understand the technical means of the present invention and implement it according to the contents of the specification, the specific implementation methods of the present invention are further described in detail below in conjunction with the drawings and examples. The following examples are used to illustrate the present invention but are not used to limit the scope of the present invention.

[0023] See attached Figure 1-5 As shown, the heating repair jig for PCB boards in embodiment 1 includes an electric control box 1; a heating positioning mechanism provided on the electric control box 1, which is used for positioning and heating the PCB board, and the heating positioning mechanism includes: a support plate 2 located on the electric control box 1; a connecting jig 21 fixedly connected to the support plate 2; a positioning groove 22 provided on the connecting jig 21; a plurality of heating rods 23 passing through the interior of the connecting jig 21; a vacuum positioning mechanism provided on the connecting jig 21 for fixing the PCB board; and a side pushing mechanism for preliminary positioning of the PCB board.

[0024] The PCB board can be placed in the positioning groove 22 and positioned by the side push mechanism after placement. After positioning is completed, it is fixed by the vacuum positioning mechanism. When the PCB board is fixed by the vacuum positioning mechanism, the heating rod 23 can be used to heat the connection fixture 21. When the temperature of the connection fixture 21 rises, the temperature of the PCB board can be increased, so that the solder joints on the PCB board are melted in batches, and the parts on the PCB board can be replaced in batches quickly without manual processing of the solder joints, thereby improving work efficiency. No manual intervention is required during the heating process, avoiding damage to other parts, reducing accidents caused by manual operation during the fusion welding process, and reducing manual labor intensity.

[0025] The connecting fixture 21 and the supporting plate 2 are fixed with screws, so that the connecting fixture 21 can be replaced according to different PCB boards.

[0026] Furthermore, the connecting fixture 21 is provided with a plurality of mounting grooves 24 corresponding to the positions of the heating rods 23 , and temperature sensors 25 are provided inside the mounting grooves 24 .

[0027] The installation slot 24 can make the temperature sensor 25 closer to the heating rod 23, so that the temperature perception is more accurate. The temperature sensor 25 can provide feedback on the temperature rise to avoid excessive temperature.

[0028] Furthermore, the vacuum positioning mechanism includes: a suction nozzle 26 that passes through the connecting fixture 21 and has a vacuum suction hole located in the positioning groove 22; and an air valve 27 that is in communication with the suction nozzle 26 and connected to the vacuum device inside the electric control box 1.

[0029] The vacuum device inside the electric control box 1 is used to evacuate the air, and the air enters the air valve 27 from the vacuum suction hole of the suction nozzle 26. When the PCB board is located on the vacuum suction hole, negative pressure can be used for adsorption and fixation.

[0030] Furthermore, the side push mechanism includes: a movable groove 3 connected to the positioning groove 22; an insert 31 fixed in the movable groove 3; an extrusion member 32 capable of moving between the insert 31 and the movable groove 3 and toward the positioning groove 22; and a return spring 33 provided on the other end of the insert 31 and fixedly connected to the extrusion member 32, and the return spring 33 can push the extrusion member 32 to squeeze the PCB board placed in the positioning groove 22.

[0031] When the PCB is placed in the positioning groove 22 , the elastic deformation of the return spring 33 causes the extrusion member 32 to press the PCB, thereby pressing the PCB against the positioning groove 22 , thereby achieving preliminary fixation of the PCB.

[0032] Furthermore, the extrusion member 32 is provided with an extrusion block 34 extending to the positioning groove 22 .

[0033] The extrusion block 34 can realize multi-point positioning of the PCB board and increase the stability of positioning.

[0034] Furthermore, the extrusion member 32 is provided with a push rod 35 extending to the outside of the movable groove 3, and the movable groove 3 is provided with a closing cover 36 for closing. The closing cover 36 is provided with a notch that allows the push rod 35 to move. The notch allows the push rod 35 to move even when the closing cover 36 closes the movable groove 3.

[0035] The push rod 35 makes it convenient for the operator to pull the extrusion piece 32, so as to facilitate the placement of the PCB board in the positioning groove 22, and prevent the extrusion piece 32 from blocking the positioning groove 22, making it difficult to place the PCB board. The closing cover 36 can close the top to prevent dust from falling and affecting the maintenance of the PCB board.

[0036] Furthermore, the electric control box 1 is provided with a control panel 11 , buttons 12 , and a buzzer 13 , and the electric control box 1 is internally provided with a PLC control program that can be linked therewith.

[0037] The control panel 11, button 12 and buzzer 13 can be linked through the PLC control program, and then the temperature controller and the heating rod 23 can be connected, so that the button 12 can be used to control the power on and off, or the opening of different heating rods 23 can be controlled separately. The buzzer 13 can alarm when the high temperature threshold is reached to avoid damage to the PCB board caused by high temperature. The control panel 11 can accurately fill in the preset temperature and display the data.

[0038] Furthermore, a handle 28 is provided on the support plate 2, which facilitates the operator to pick up the support plate 2 and then replace the support plate 2 with one with a different heating positioning mechanism on the electric control console.

[0039] Furthermore, a support base 29 is provided on the electric control box 1. The support base 29 can increase the height of the support plate 2. Raising the height of the support plate 2 can prevent high temperature from affecting the electric control box 1 and play an isolation role.

[0040] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. It should be pointed out that ordinary technicians in this technical field can make several improvements and modifications without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as within the scope of protection of the present invention.

Claims

1. A heating and repairing fixture for PCB boards, characterized in that: include: Electric control box (1); A heating positioning mechanism is provided on the electric control box (1), and is used for positioning and heating a PCB board. The heating positioning mechanism comprises: a support plate (2) located on the electric control box (1); a connecting jig (21) fixedly connected to the support plate (2); a positioning groove (22) provided on the connecting jig (21); a plurality of heating rods (23) extending through the interior of the connecting jig (21); a vacuum positioning mechanism provided on the connecting jig (21) for fixing the PCB board; and a side pushing mechanism for preliminary positioning of the PCB board.

2. The heating repair jig for PCB boards according to claim 1, characterized in that: The connecting fixture (21) is also provided with a plurality of mounting grooves (24) corresponding to the positions of the heating rods (23), and temperature sensors (25) are provided inside the mounting grooves (24).

3. The heating repair jig for PCB boards according to claim 1, characterized in that: The vacuum positioning mechanism comprises: a suction nozzle (26) that passes through the connecting fixture (21) and has a vacuum suction hole located in the positioning groove (22); and an air valve (27) that is in communication with the suction nozzle (26) and connected to the vacuum device inside the electric control box (1).

4. The heating repair jig for PCB boards according to claim 1, characterized in that: The side-pushing mechanism comprises: a movable groove (3) connected to the positioning groove (22); an insert (31) fixed in the movable groove (3); an extrusion member (32) capable of moving between the insert (31) and the movable groove (3) and toward the positioning groove (22); and a return spring (33) provided on the other end of the insert (31) and fixedly connected to the extrusion member (32), wherein the return spring (33) can push the extrusion member (32) to extrude the PCB board placed in the positioning groove (22).

5. The heating repair jig for PCB boards according to claim 4, characterized in that: The extrusion piece (32) is provided with an extrusion block (34) extending to the positioning groove (22).

6. The heating repair jig for PCB boards according to claim 4, characterized in that: The extrusion member (32) is provided with a push rod (35) extending to the outside of the movable groove (3), and the movable groove (3) is provided with a closing cover (36) for closing. The closing cover (36) is provided with a notch that allows the push rod (35) to move.

7. The heating and repairing jig for PCB boards according to claim 1, characterized in that: The electric control box (1) is provided with a control panel (11), buttons (12), and a buzzer (13), and a PLC control program capable of being linked with the electric control box (1) is provided inside the electric control box (1).

8. The heating repair jig for PCB boards according to claim 1, characterized in that: A handle (28) is provided on the support plate (2).

9. The heating repair jig for PCB boards according to claim 1, characterized in that: The electric control box (1) is provided with a support seat (29), and the support seat (29) can increase the height of the support plate (2).