Adhesive tape uncovering work station and tool circulation line

Abstract

The utility model relates to the technical field of photovoltaic module production, in particular to an adhesive tape uncovering work station and a tool circulation line. The utility model provides an adhesive tape uncovering work station which is used for a tool circulation line and comprises an adhesive tape uncovering work station frame, an adhesive tape tool photovoltaic module bearing line and an adhesive tape recycling mechanism. The tool photovoltaic module bearing line with the adhesive tape is arranged below the adhesive tape uncovering work station frame, the tool return line is arranged above the adhesive tape uncovering work station frame, and the tool photovoltaic module bearing line with the adhesive tape is used for bearing the tool photovoltaic module with the adhesive tape flowing out of the laminating machine from the tool loop line; the adhesive tape recovery mechanism is arranged in the adhesive tape uncovering work station frame and used for uncovering and recovering the adhesive tape of the connecting tool and the photovoltaic module. Automatic adhesive tape uncovering is achieved, manpower is saved, the tool return line is arranged above the adhesive tape uncovering station frame, the structure is simple, and the occupied area is small.

Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic component production, in particular to a tape peeling station and a tooling circulation line. Background Art

[0002] Currently, photovoltaic modules are produced by laminating machines. To prevent the edges of the modules from deforming due to pressure during lamination, each module is fitted with a frame. The module and frame are connected with tape. To automatically remove and place the frame and ensure automatic flow, a frame return line is set up. The photovoltaic modules exiting the laminator enter the return line, and a tape removal device is installed on the return line to remove the tape between the module and the frame. The module is then removed, allowing the frame to continue to return. However, the frame return lines upstream and downstream of the tape removal device are located on the factory floor, occupying a large area and unable to meet production needs. Utility Model Content

[0003] The purpose of the utility model is to provide a tape peeling station and a tooling circulation line to solve the technical problem that the upstream and downstream frame return lines of the existing tape peeling device are both set on the factory floor, the overall floor space is large, and it cannot meet the production needs.

[0004] In a first aspect, the utility model provides a tape peeling station for use in a tooling circulation line, the tape peeling station comprising: a tape peeling station frame, a tape peeling tooling photovoltaic module receiving line, and a tape recycling mechanism;

[0005] The tape tooling photovoltaic assembly receiving line is arranged below the tape stripping station frame, a tooling return line is arranged above the tape stripping station frame, and the tape tooling photovoltaic assembly receiving line is used to receive the tape tooling photovoltaic assembly flowing out of the tooling return line from the laminator;

[0006] The tape recycling mechanism is arranged in the tape peeling workstation frame, and the tape recycling mechanism is used to peel off and recycle the tape connecting the tooling and the photovoltaic module.

[0007] In an optional embodiment, at least four tape recovery mechanisms are provided, and the four tape recovery mechanisms are respectively located at the four corners of the photovoltaic module receiving line of the tape tooling.

[0008] In an optional embodiment, the tape recycling mechanism includes a tape splicing jaw, a tape peeling tool, and a waste bin;

[0009] The tape splicing clamp and the tape peeling tool are both connected to the top of the tape peeling station frame, and the waste box is arranged below the tape peeling station frame;

[0010] The adhesive tape peeling tool is used to peel off the adhesive tape connecting the tool and the photovoltaic module and send it to the adhesive tape clamping jaw;

[0011] The tape splicing clamp is used to receive the tape on the tape peeling tool and send it to the waste box.

[0012] In an optional embodiment, a vertical hanging beam is further included, and the tape splicing clamp is connected to the top of the tape peeling workstation through the vertical hanging beam;

[0013] The adhesive tape clamp is located at the lower end of the vertical suspension beam.

[0014] In an optional embodiment, a belt splicing jaw rotating motor is further included, wherein the belt splicing jaw rotating motor is connected to the lower end of the vertical suspension beam;

[0015] The output end of the tape splicing jaw rotating motor is connected to the tape splicing jaw, which is used to drive the tape splicing jaw to rotate so that the tape splicing jaw can be located on the upper side of the waste box to discard the tape or located outside the waste box to receive the tape.

[0016] In an optional embodiment, a rotating plate is further included, and two tape splicing jaws are arranged opposite to each other;

[0017] The two tape connecting jaws are connected via the rotating plate;

[0018] The rotating plate is in transmission connection with the output end of the rotating motor of the tape splicing clamp.

[0019] In an optional embodiment, the adhesive tape peeling tool includes a manipulator, an inclined vertical plate and a shovel block;

[0020] The manipulator is arranged on the top of the tape peeling station frame;

[0021] The upper end of the inclined vertical plate is connected to the manipulator, and the lower end is connected to the shovel block, and the shovel block is provided with a first inclined surface, which forms a shovel surface and is used to scoop up the tape;

[0022] The inclined vertical plate is inclined relative to the vertical direction so that the end of the shovel block having the first inclined surface is inclined downward.

[0023] In an optional embodiment, the device further comprises a movable pressing block, wherein the movable pressing block is disposed on the upper side of the first inclined surface and is capable of moving toward or away from the first inclined surface;

[0024] The movable pressing block is provided with a second inclined surface on a side facing the first inclined surface, and the second inclined surface has the same inclination angle as the first inclined surface;

[0025] When the movable pressing block moves toward the first inclined surface, the second inclined surface can be in contact with the first inclined surface.

[0026] In an optional embodiment, it further comprises a movable pressing block driving cylinder, wherein the movable pressing block driving cylinder is arranged on the inclined vertical plate;

[0027] The movable pressing block is connected to the output end of the movable pressing block driving cylinder.

[0028] In a second aspect, the present invention provides a tooling circulation line, comprising the adhesive tape peeling station described in any one of the aforementioned embodiments.

[0029] Compared with the existing technology, the technical advantages of the tape peeling station and tooling circulation line provided by the utility model are:

[0030] The utility model provides a tape peeling station, which is used for a tooling circulation line. The tape peeling station includes: a tape peeling station frame, a tape-fitted photovoltaic module receiving line and a tape recycling mechanism; the tape-fitted photovoltaic module receiving line is arranged below the tape peeling station frame, and a tooling return line is arranged above the tape peeling station frame, and the tape-fitted photovoltaic module receiving line is used to receive the tape-fitted photovoltaic modules flowing out of the tooling circulation line from the laminator; the tape recycling mechanism is arranged in the tape peeling station frame, and the tape recycling mechanism is used to peel off and recycle the tape connecting the tooling and the photovoltaic module.

[0031] After the photovoltaic modules with tape tooling flowing out of the press flow into the receiving line of the photovoltaic modules with tape tooling, the tape connecting the tooling and the photovoltaic modules is peeled off and recycled through the tape recovery mechanism, thereby realizing automatic tape peeling, saving manpower, improving efficiency, meeting the growing production capacity demand, and avoiding pollution of the working environment. At the same time, a tooling return line is set above the tape peeling work station. After the tapes on the tooling and the photovoltaic modules are peeled off, the tooling can be removed from the photovoltaic modules, and the removed tooling can be returned through the tooling return line above the tape peeling work station. The structure is simple and occupies a small area.

[0032] The tooling circulation line provided by the present invention includes the above-mentioned adhesive tape peeling station. Therefore, the technical advantages and effects achieved by it include the technical advantages and effects achieved by the above-mentioned adhesive tape peeling station, which will not be elaborated here.

[0033] Other features and advantages of the present invention will be described in detail in the subsequent detailed description of the embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0035] Figure 1 A schematic diagram of the structure of the adhesive tape peeling station provided in an embodiment of the present utility model;

[0036] Figure 2 A schematic diagram of the structure of the adhesive tape removal tool provided in an embodiment of the present utility model;

[0037] Figure 3 This is a schematic diagram of the structure of the tape splicing clamp and waste box provided in an embodiment of the utility model.

[0038] Icons: 1-manipulator; 2-inclined vertical plate; 3-shovel block; 4-tape peeling work station; 5-movable pressure block; 6-vertical hole; 7-L-shaped seat; 8-reinforcement rib; 9-tape clamp; 10-waste box; 11-vertical lifting beam; 12-rotating plate; 13-box; 14-trumpet mouth; 15-flanged edge; 16-tape tooling photovoltaic module receiving line; 17-tooling return line. DETAILED DESCRIPTION

[0039] The following will clearly and completely describe the technical solutions of the present invention in conjunction with the embodiments. Obviously, the embodiments described are only a part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0040] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating positions or relationships, are based on the positions or relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0041] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0042] In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the fact that ordinary technicians in this field can implement them. When the combination of technical solutions is mutually contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by this utility model.

[0043] The present invention will be further described in detail below through specific implementation examples and in conjunction with the accompanying drawings.

[0044] Specific structure such as Figures 1 to 3 shown.

[0045] This embodiment provides a tape peeling station for use in a tooling circulation line. The tape peeling station includes: a tape peeling station frame 4, a tape-fitted photovoltaic module receiving line 16 and a tape recovery mechanism; the tape-fitted photovoltaic module receiving line 16 is arranged below the tape peeling station frame 4, and a tooling return line 17 is arranged above the tape peeling station frame 4, and the tape-fitted photovoltaic module receiving line 16 is used to receive the tape-fitted photovoltaic modules flowing out of the tooling circulation line from the laminator; the tape recovery mechanism is arranged in the tape peeling station frame 4, and the tape recovery mechanism is used to peel off and recover the tape connecting the tooling and the photovoltaic modules.

[0046] In this embodiment, after the photovoltaic components with tape tooling flowing out of the press flow into the photovoltaic components with tape tooling receiving line 16, the tape connecting the tooling and the photovoltaic components is peeled off and recycled through the tape recovery mechanism, thereby realizing automatic tape peeling, saving manpower, improving efficiency, meeting the growing production capacity demand, and avoiding pollution of the working environment. At the same time, a tooling return line 17 is provided above the tape peeling work station 4. After the tapes on the tooling and the photovoltaic components are peeled off, the tooling can be removed from the photovoltaic components, and the removed tooling can be returned through the tooling return line 17 above the tape peeling work station 4. The structure is simple and occupies a small area.

[0047] It should be noted that the tooling return flow line 17 is a part of the tooling circulation line.

[0048] In the optional technical solution of this embodiment, there are at least four tape recovery mechanisms, and the four tape recovery mechanisms are respectively located at the four corners of the photovoltaic component receiving line 16 with tape tooling.

[0049] In this embodiment, since the four corners of the tooling and the photovoltaic module are connected with tape, the efficiency of removing the tape is improved by providing four tape recovery mechanisms corresponding to the four corners of the photovoltaic module and the tooling.

[0050] The tape recycling mechanism includes: a tape splicing clamp 9, a tape peeling tool and a waste box 10; the tape splicing clamp 9 and the tape peeling tool are both connected to the top of the tape peeling station frame 4, and the waste box 10 is arranged below the tape peeling station frame 4; the tape peeling tool is used to peel off the tape connecting the tool and the photovoltaic module and send it to the tape splicing clamp 9; the tape splicing clamp 9 is used to receive the tape on the tape peeling tool and send it to the waste box 10.

[0051] In this embodiment, a tape peeling tool is set on the top of the tape peeling station frame 4, and the tape connecting the tool and the photovoltaic module is peeled off by the tape peeling tool, so that the tape can be automatically peeled off, saving manpower, improving efficiency, and meeting the growing production capacity demand. At the same time, a tape splicing clamp 9 is also set on the top of the tape peeling station frame 4, and a waste box 10 is set below the tape peeling station frame 4. The tape splicing clamp 9 clamps the tape peeled off by the tape peeling tool and sends it into the waste box 10 to avoid polluting the working environment.

[0052] The optional technical solution of this embodiment also includes a vertical hanging beam 11, and the tape connecting clamp 9 is connected to the top of the tape removing workstation frame 4 through the vertical hanging beam 11; the tape connecting clamp 9 is located at the lower end of the vertical hanging beam 11.

[0053] In this embodiment, a vertical hanging beam 11 is set on the top of the tape removing workstation frame 4, and the tape connecting clamp 9 is connected to the lower end of the vertical hanging beam 11. The structure is simple and the connection is stable. At the same time, the tape connecting clamp 9 is closer to the ground, which makes it convenient to put the tape into the waste box 10.

[0054] The optional technical solution of this embodiment also includes a tape splicing jaw rotating motor, which is connected to the lower end of the vertical suspension beam 11; the output end of the tape splicing jaw rotating motor is connected to the tape splicing jaw 9, which is used to drive the tape splicing jaw 9 to rotate, so that the tape splicing jaw 9 can be located on the upper side of the waste box 10 to discard the tape or be located outside the waste box 10 to receive the tape.

[0055] In this embodiment, the tape splicing jaw rotating motor drives the tape splicing jaw 9 to rotate around its output shaft, that is, to rotate around the axis of the vertical suspension beam 11. When the tape splicing jaw 9 rotates to the side facing the tape peeling tooling, it cooperates with the tape peeling tooling to clamp the tape on the tape peeling tooling. When the tape splicing jaw 9 rotates to the side facing the waste bin 10, the tape splicing jaw 9 discards the tape into the waste bin 10. The overall structure is simple and the drive is stable.

[0056] The optional technical solution of this embodiment also includes a rotating plate 12, two tape connecting jaws 9 are arranged opposite to each other; the two tape connecting jaws 9 are connected by a rotating plate 12; the rotating plate 12 is transmission-connected to the output end of the tape connecting jaw rotating motor.

[0057] In this embodiment, the tape splicing jaws rotation motor drives the rotating plate 12 to rotate 180 degrees each time, and the two tape splicing jaws 9 switch working positions, which is convenient for work and can improve work efficiency.

[0058] In an optional technical solution of this embodiment, the waste bin 10 includes a box body 13 and a bell mouth 14. The bell mouth 14 is provided at the top of the box body 13 and communicates with the interior of the box body 13. The tape splicing jaws 9 can be positioned above the bell mouth 14 by rotating. The provision of the bell mouth 14 facilitates the discarding of the tape and prevents it from falling to the ground.

[0059] In the optional technical solution of this embodiment, the top of the box body 13 is provided with a flange 15, and the bell mouth 14 is inserted into the flange 15. The bell mouth 14 and the box body 13 are detachably connected, easy to use, easy to manufacture and convenient for pouring out the tape in the box body 13.

[0060] This embodiment is not limited thereto, and the bell mouth 14 may also be integrally formed with the box body 13 to provide a stable structure.

[0061] The tape peeling tool includes: a manipulator 1, an inclined vertical plate 2 and a shovel block 3; the manipulator 1 is arranged on the top of the tape peeling work station frame 4; the upper end of the inclined vertical plate 2 is connected to the manipulator 1, and the lower end is connected to the shovel block 3, and the shovel block 3 is provided with a first inclined surface, which forms a shovel surface and is used to scoop up the tape; the inclined vertical plate 2 is inclined relative to the vertical direction so that the end of the shovel block 3 with the first inclined surface is inclined downward.

[0062] In this embodiment, the robot arm 1 drives the inclined vertical plate 2 to move, and then drives the shovel block 3 to scoop up the tape, thereby realizing automatic tape removal. At the same time, since the inclined vertical plate 2 is inclined relative to the vertical direction, the shovel block 3 at the lower end of the inclined vertical plate 2 is tilted downward relative to the horizontal plane, so that the end of the shovel block 3 with the first inclined surface is tilted downward, so that the shovel block 3 can better scoop up the tape through the first inclined surface, thereby improving the tape removal effect.

[0063] The optional technical solution of this embodiment further includes a movable pressing block 5, which is arranged on the upper side of the first inclined surface and can move toward or away from the first inclined surface; a second inclined surface is provided on the side of the movable pressing block 5 facing the first inclined surface, and the inclination angle of the second inclined surface is the same as that of the first inclined surface; when the movable pressing block 5 moves toward the first inclined surface, the second inclined surface can fit into the first inclined surface.

[0064] In this embodiment, after the shovel block 3 scoops up the adhesive tape, the movable pressing block 5 presses down to clamp the adhesive tape between the first inclined surface and the second inclined surface to prevent the adhesive tape from falling.

[0065] The optional technical solution of this embodiment further includes a movable pressing block driving cylinder, which is arranged on the inclined vertical plate 2; the movable pressing block 5 is connected to the output end of the movable pressing block driving cylinder.

[0066] In this embodiment, the movable pressing block 5 is driven by the movable pressing block driving cylinder to move up and down, which has a simple structure and a stable driving effect.

[0067] This embodiment is not limited to this, and the movable pressing block driving cylinder can also be replaced by a movable pressing block driving motor, which also has the above-mentioned effects.

[0068] In an optional technical solution of this embodiment, a vertical hole 6 is provided on the inclined vertical plate 2, the movable pressing block driving cylinder is connected to the vertical hole 6, and the position of the movable pressing block driving cylinder on the vertical hole 6 is adjustable.

[0069] In this embodiment, the movable pressing block driving cylinder is connected to the vertical hole 6 by bolts, and the position is adjustable. The connection position of the movable pressing block driving cylinder can be adjusted according to needs to improve applicability.

[0070] The optional technical solution of this embodiment further includes an L-shaped seat 7, one end of which is connected to the manipulator 1, and one end of which is connected to the inclined vertical plate 2. The structure is simple and the connection is stable.

[0071] An optional technical solution of this embodiment further includes a reinforcing rib 8 , which is arranged between the two ends of the L-shaped seat 7 to improve the stability of the L-shaped seat 7 .

[0072] In the optional technical solution of this embodiment, the tilt angle of the inclined vertical plate 2 relative to the vertical direction is between 5° and 45°. In this way, the inclined vertical plate 2 can better scoop up the tape through the scooping block 3.

[0073] In an optional technical solution of this embodiment, the angle between the first inclined surface and the lower end surface of the shovel block 3 is between 5° and 45°. In this way, the shovel block 3 has a better effect in scooping up the tape.

[0074] In the optional technical solution of this embodiment, the manipulator 1 is a three-axis manipulator 1. The structure is simple and more flexible.

[0075] This embodiment is not limited thereto, and the manipulator 1 may also be a two-axis manipulator 1 or a manipulator 1 with three or more axes, as long as the requirements are met.

[0076] The present embodiment provides a tooling circulation line, including the above-mentioned adhesive tape peeling station. Therefore, the technical advantages and effects achieved by the tooling circulation line include the technical advantages and effects achieved by the above-mentioned adhesive tape peeling station, which will not be repeated here.

[0077] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A tape peeling station for a tooling circulation line, characterized in that: The adhesive tape peeling station comprises: an adhesive tape peeling station frame (4), an adhesive tape tooling photovoltaic module receiving line (16) and an adhesive tape recycling mechanism; The tape-fitting photovoltaic assembly receiving line (16) is arranged below the tape-lifting station frame (4), a tool return line (17) is arranged above the tape-lifting station frame (4), and the tape-fitting photovoltaic assembly receiving line (16) is used to receive the tape-fitting photovoltaic assembly flowing out of the tool return line from the laminator; The adhesive tape recovery mechanism is arranged in the adhesive tape peeling workstation (4), and is used for peeling off and recovering the adhesive tape connecting the tooling and the photovoltaic module.

2. The adhesive tape peeling station according to claim 1, characterized in that: At least four adhesive tape recovery mechanisms are provided, and the four adhesive tape recovery mechanisms are respectively located at the four corners of the adhesive tape tooling photovoltaic component receiving line (16).

3. The adhesive tape peeling station according to claim 1, characterized in that: The tape recycling mechanism comprises a tape splicing clamp (9), a tape peeling tool and a waste box (10); The tape splicing clamp (9) and the tape peeling tool are both connected to the top of the tape peeling station frame (4), and the waste box (10) is arranged below the tape peeling station frame (4); The adhesive tape peeling tool is used to peel off the adhesive tape connecting the tool and the photovoltaic module and send it to the adhesive tape splicing clamp (9); The tape splicing clamp (9) is used to receive the tape on the tape peeling tool and send it to the waste box (10).

4. The adhesive tape peeling station according to claim 3, characterized in that: It also includes a vertical hanging beam (11), and the tape splicing clamp (9) is connected to the top of the tape peeling workstation (4) through the vertical hanging beam (11); The adhesive tape clamping claw (9) is located at the lower end of the vertical suspension beam (11).

5. The adhesive tape peeling station according to claim 4, characterized in that: It also includes a belt-jointing clamping jaw rotating motor, wherein the belt-joining clamping jaw rotating motor is connected to the lower end of the vertical hanging beam (11); The output end of the tape splicing jaw rotating motor is connected to the tape splicing jaw (9) and is used to drive the tape splicing jaw (9) to rotate, so that the tape splicing jaw (9) can be located on the upper side of the waste box (10) to discard the tape or be located outside the waste box (10) to receive the tape.

6. The adhesive tape peeling station according to claim 5, characterized in that: It also includes a rotating plate (12), and two of the adhesive tape clamping jaws (9) are arranged opposite to each other; The two adhesive tape clamping jaws (9) are connected via the rotating plate (12); The rotating plate (12) is in transmission connection with the output end of the rotating motor of the adhesive tape clamping jaw.

7. The adhesive tape peeling station according to claim 3, characterized in that: The adhesive tape peeling tool comprises a manipulator (1), an inclined vertical plate (2) and a shovel block (3); The manipulator (1) is arranged on the top of the adhesive tape peeling station (4); The upper end of the inclined vertical plate (2) is connected to the manipulator (1), and the lower end is connected to the shovel block (3), and the shovel block (3) is provided with a first inclined surface, which forms a shovel surface and is used to scoop up the tape; The inclined vertical plate (2) is inclined relative to the vertical direction so that the end of the shovel block (3) having the first inclined surface is inclined downward.

8. The adhesive tape peeling station according to claim 7, characterized in that: It also includes a movable pressing block (5), which is arranged on the upper side of the first inclined surface and can move toward or away from the first inclined surface; The movable pressing block (5) is provided with a second inclined surface on a side facing the first inclined surface, and the second inclined surface has the same inclination angle as the first inclined surface; When the movable pressing block (5) moves toward the first inclined surface, the second inclined surface can fit into the first inclined surface.

9. The adhesive tape peeling station according to claim 8, characterized in that: It also includes a movable pressing block driving cylinder, wherein the movable pressing block driving cylinder is arranged on the inclined vertical plate (2); The movable pressing block (5) is connected to the output end of the movable pressing block driving cylinder.

10. A tooling circulation line, characterized in that: The invention comprises the adhesive tape peeling station according to any one of claims 1 to 9.

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