Filter easy to replace and clean
By designing an easy-to-replace and clean filter and adopting a conical filter screen and bracket structure, the filter screen can be quickly disassembled and stably positioned, solving the problem of inconvenient cleaning in the existing technology and improving the cleaning efficiency of the filter and the stability of equipment operation.
Patent Information
- Application Number
- CN202422832219.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-20
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-11-20
AI Technical Summary
When cleaning existing bellows filters, the flange bolts at both ends of the pipe need to be removed, which makes cleaning inconvenient and affects efficiency. It is impossible to effectively remove impurities and garbage, and increases the probability of pipe blockage.
An easy-to-replace and clean filter is designed, which adopts a conical filter screen and a bracket structure. The bracket is stably positioned in the filter pipe, and the conical filter screen is reliably compressed. The bracket includes a front support ring and a rear support ring, and elastic sheets are distributed. The support ring and the fixed ring are matched to achieve reliable positioning and quick disassembly and assembly of the conical filter screen.
It simplifies the filter cleaning process, reduces the risk of disassembly and assembly, shortens downtime, improves cleaning efficiency, and reduces production capacity loss caused by maintenance.
Smart Images

Figure CN223351204U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of bellows filters, and in particular relates to an easy-to-replace and clean filter. Background Art
[0002] Liquid flow batteries are a new type of battery. Consisting of a stack unit, electrolyte, electrolyte storage and supply unit, and management and control unit, they are high-performance batteries that circulate the positive and negative electrolytes separately. They are characterized by high capacity, wide application areas (environmental), and long cycle life, making them a new energy product.
[0003] Electrolyte storage tanks vary in shape, so a corrugated pipe must be used in conjunction with a straight pipe. Both types of pipes are made of PVC, which is highly resistant to acid and alkali corrosion from electrolytes. However, the pipes can only transport the liquid and cannot filter out impurities and garbage in the liquid passing through the pipes, which increases the probability of pipe blockage.
[0004] A public announcement (publication) number CN221618801U discloses a corrugated pipe filter. The technology disclosed herein "includes a bellows and a slip-on flange, a filter is provided inside the bellows, and a fixing ring is provided at one end of the filter. The filter has a small internal space and does not occupy additional space. It can be directly installed inside the pipe, making installation and removal convenient. This design enables the filter to fit more closely to the pipe, reducing the flow resistance of the liquid in the pipe and improving the efficiency of fluid transmission, among other technical effects."
[0005] When there are certain impurities or garbage in the conical filter, it needs to be cleaned. In the above-mentioned prior art, both ends of the pipe are connected to the bellows. Therefore, when cleaning, it is necessary to remove all the bolts on the flanges at both ends, remove the filter, and then remove the filter screen for cleaning. Obviously, it is not convenient and affects efficiency.
[0006] In order to solve the above problems, this application proposes an easy-to-replace and clean filter. Utility Model Content
[0007] In order to solve the above problems existing in the prior art, the utility model provides an easy-to-replace and clean filter, which has the characteristic of being easy to clean the filter screen inside the pipeline.
[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an easy-to-replace and clean filter, comprising a conical filter screen and a fixing ring fixed on the conical filter screen, and also comprising a filter pipe that can accommodate the conical filter screen, wherein the filter pipe is respectively connected to internally interconnected bellows on the top and sides, the conical filter screen is coaxially distributed with the side bellows, and a bracket is provided inside the filter pipe, which is located directly below the upper bellows and coaxially distributed with the conical filter screen. The conical filter screen is installed in the filter pipe through the bracket, and the filter pipe is open at one end away from the side bellows and is also provided with a blind plate. The conical filter screen and the bracket can be disassembled and assembled through the opening along the axial direction.
[0009] As an optimal technical solution of the present invention, the filter pipe includes a filter cartridge with a conical filter screen installed and a first flange connected to the side bellows, as well as a support cartridge integrally formed at the other end of the filter cartridge and a second flange fixed to the top of the support cartridge and connected to the upper bellows, and also includes a third flange arranged at the other end of the support cartridge and connected to the blind plate.
[0010] As an optimal technical solution of the present invention, the bracket is located in the support tube, and a step matching the fixing ring is formed on the inner side of the connection between the filter tube and the support tube. The conical filter screen is positioned in the filter tube by pressing the fixing ring onto the step through the bracket.
[0011] As an optimal technical solution of the present invention, the bracket includes a front support ring fitted with a fixing ring and a rear support ring arranged at the other end, and a plurality of elastic sheets distributed circumferentially are provided between the front support ring and the rear support ring, and the elastic sheets are arc-shaped.
[0012] As a preferred technical solution of the present invention, a positioning groove that matches the rear support ring is opened on the side of the blind plate close to the third flange, and the diameter of the rear support ring is smaller than that of the front support ring.
[0013] As an optimal technical solution of the present invention, a flat sealing gasket is provided between the third flange and the blind plate, at least two connecting ears are provided on the outside of the flat sealing gasket, and a connecting hole that matches the third flange is provided on the blind plate, and a bolt is passed through the connecting hole to be locked, and the connecting ear is coaxial with the corresponding connecting hole.
[0014] Compared with the prior art, the present invention has the following beneficial effects: the present invention connects two vertically distributed corrugated pipes on the filter pipe, places the conical filter screen in the filter cylinder, and sets an opening at the other end and forms a third flange to connect with the blind plate, and then sets a bracket inside the connection between the support cylinder and the second flange to stably press the conical filter screen;
[0015] To sum up, when cleaning the conical filter screen, the utility model does not need to remove the filter pipe from the entire pipeline system, which reduces the risk of repeated disassembly and assembly. The provided bracket can also reliably position the conical filter screen without affecting the passage of liquid. Compared with the existing technology, the replacement time is shorter, the operation process is simplified, the downtime caused by maintenance is reduced, and the production capacity loss caused by downtime is reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0017] Figure 1 This is a schematic diagram of the structure of the utility model when it is assembled and connected to the bellows;
[0018] Figure 2 for Figure 1 Schematic diagram of the structure in half section from the main view;
[0019] Figure 3 It is a schematic diagram of the structure of the utility model;
[0020] Figure 4 for Figure 3 A schematic diagram of the structure from a side view;
[0021] Figure 5 for Figure 2 A schematic diagram of the structure of the enlarged part A;
[0022] In the figure: 1. Filter pipe; 11. Filter cartridge; 12. First flange; 13. Support cartridge; 14. Second flange; 15. Third flange; 16. Step; 2. Conical filter screen; 21. Fixing ring; 3. Bracket; 31. Front support ring; 32. Rear support ring; 33. Elastic sheet; 4. Blind plate; 41. Positioning groove; 5. Flat sealing gasket; 51. Connecting ear; 6. Bolt. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0024] Example
[0025] See also Figure 1-5The utility model provides the following technical solutions: an easy-to-replace and clean filter, comprising a conical filter screen 2 and a fixing ring 21 fixedly arranged on the conical filter screen 2, and also comprising a filter pipe 1 that can accommodate the conical filter screen 2. The top and side of the filter pipe 1 are respectively connected to internally interconnected bellows, the conical filter screen 2 and the side bellows are coaxially distributed, and a bracket 3 is provided inside the filter pipe 1, which is located just below the upper bellows and coaxially distributed with the conical filter screen 2. The conical filter screen 2 is installed in the filter pipe 1 through the bracket 3, and the end of the filter pipe 1 away from the side bellows is opened and provided with a blind plate 4. The conical filter screen 2 and the bracket 3 can pass through the opening and be disassembled and assembled along the axial direction.
[0026] Specifically, the filter pipe 1 includes a filter cartridge 11 on which the conical filter screen 2 is installed and a first flange 12 connected to the side bellows, a support cartridge 13 integrally formed at the other end of the filter cartridge 11 and a second flange 14 fixed to the top of the support cartridge 13 and connected to the upper bellows, and also includes a third flange 15 arranged at the other end of the support cartridge 13 and connected to the blind plate 4. The bracket 3 is located in the support cartridge 13, and a step 16 matching the fixing ring 21 is formed on the inner side of the connection between the filter cartridge 11 and the support cartridge 13. The conical filter screen 2 is positioned in the filter cartridge 11 by pressing the fixing ring 21 against the step 16 through the bracket 3. In this embodiment, the internal diameter of the support cartridge 13 is larger than that of the filter cartridge 11, which can not only fill the volume difference after the bracket 3 is installed, but also provide more flow space for the liquid at the angle position, thereby avoiding the normal circulation of the liquid being affected by the angle and the presence of the bracket 3.
[0027] Specifically, the bracket 3 includes a front support ring 31 that is fitted with the fixing ring 21 and a rear support ring 32 arranged at the other end. A number of elastic sheets 33 distributed circumferentially are provided between the front support ring 31 and the rear support ring 32. The elastic sheets 33 are arc-shaped. In this embodiment, the front support ring 31 is completely fitted with the fixing ring 21 and pressed against the inner side of the step 16. The middle part is hollow, which can not only reliably press the conical filter screen 2, but also ensure the smooth flow of liquid. The elastic sheets 33 are distributed circumferentially with a certain gap to ensure the smooth flow of liquid, while playing a supporting and pressing role.
[0028] Specifically, a positioning groove 41 that matches the rear support ring 32 is provided on the side of the blind plate 4 close to the third flange 15, and the diameter of the rear support ring 32 is smaller than the front support ring 31. In this embodiment, the cooperation between the positioning groove 41 and the rear support ring 32 improves the stability of the bracket 3 after installation. The large diameter of the front support ring 31 can reliably press the fixing ring 21, and the small diameter of the rear support ring 32 can ensure the reliability of the bracket 3 supported between the blind plate 4 and the conical filter 2 while avoiding. The rear support ring 32 avoids the connection space between the third flange 15 and the blind plate 4, avoids protruding shape, and has a more reasonable structure.
[0029] Specifically, a flat sealing gasket 5 is provided between the third flange 15 and the blind plate 4, and at least two connecting ears 51 are provided on the outside of the flat sealing gasket 5. The blind plate 4 is provided with a connecting hole that matches the third flange 15, and a bolt 6 is passed through the connecting hole to be locked. At the same time, the connecting ear 51 is coaxial with the corresponding connecting hole. In this embodiment, the bolt 6 passes through the connecting ear 51 to position it and presses and seals the third flange 15, the blind plate 4, and the flat sealing gasket 5 by spiral means.
[0030] The working principle and use process of this utility model: Figure 1 - Figure 2 Assembled in the state shown, when in use, the liquid enters the filter pipe 1 from the upper bellows and flows to the side bellows, and the impurities in the liquid are filtered by the conical filter screen 2.
[0031] Cleaning of the conical filter 2: shut down the equipment, drain the liquid inside the pipe connecting the filter, remove all bolts 6 at the connection between the blind plate 4 and the third flange 15, remove the blind plate 4 and the flat sealing gasket 5, then remove the bracket 3 and the conical filter 2 in turn, clean or replace the conical filter 2, maintain the filter, and ensure the reliability of reinstallation; after cleaning, the tip of the conical filter 2 first enters the filter pipe 1, and the fixing ring 21 is close to the inner side of the step 16, the bracket 3 is placed inside the support cylinder 13 and the front support ring 31 is in contact with the fixing ring 21, the flat sealing gasket 5 is fitted on the third flange 15 and the third flange 15 is aligned with the connection hole of the bolt 6, the blind plate 4 is connected, the rear support ring 32 is fitted in the positioning groove 41, and the blind plate 4 is connected to the third flange 15 by the bolt 6. At this time, the elastic sheet 33 produces a certain deformation and presses the fixing ring 21 against the inner side of the step 16 through the front support ring 31. At this time, the conical filter 2 and the bracket 3 are stably installed inside the filter pipe 1, and the equipment can be turned on for operation.
[0032] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. An easily replaceable and clean filter, comprising a conical filter screen (2) and a fixing ring (21) fixedly arranged on the conical filter screen (2), characterized in that: The invention also comprises a filter pipe (1) capable of accommodating a conical filter screen (2), wherein the filter pipe (1) is respectively connected to internally interconnected bellows on the top and the side, the conical filter screen (2) is coaxially distributed with the side bellows, and a bracket (3) is provided inside the filter pipe (1) and is located directly below the upper bellows and coaxially distributed with the conical filter screen (2). The conical filter screen (2) is installed in the filter pipe (1) through the bracket (3), and the filter pipe (1) is provided with an opening at one end away from the side bellows and is provided with a blind plate (4). The conical filter screen (2) and the bracket (3) can be disassembled and assembled through the opening in the axial direction.
2. The easily replaceable and cleanable filter according to claim 1, characterized in that: The filter pipe (1) comprises a filter cartridge (11) on which a conical filter screen (2) is mounted, a first flange (12) connected to a side bellows, a support cartridge (13) integrally formed at the other end of the filter cartridge (11), and a second flange (14) fixed to the top of the support cartridge (13) and connected to the upper bellows, and further comprises a third flange (15) arranged at the other end of the support cartridge (13) and connected to the blind plate (4).
3. The easily replaceable and cleanable filter according to claim 2, characterized in that: The bracket (3) is located in the support cylinder (13); a step (16) matching the fixing ring (21) is formed on the inner side of the connection between the filter cylinder (11) and the support cylinder (13); the conical filter screen (2) is positioned in the filter cylinder (11) by pressing the fixing ring (21) against the step (16) through the bracket (3).
4. The easily replaceable and cleanable filter according to claim 3, characterized in that: The bracket (3) comprises a front support ring (31) fitted with a fixing ring (21) and a rear support ring (32) arranged at the other end, and a plurality of elastic sheets (33) distributed circumferentially are provided between the front support ring (31) and the rear support ring (32), and the elastic sheets (33) are in an arc shape.
5. The easily replaceable and cleanable filter according to claim 4, characterized in that: A positioning groove (41) that matches the rear support ring (32) is provided on one side of the blind plate (4) close to the third flange (15), and the rear support ring (32) has a smaller diameter than the front support ring (31).
6. The easily replaceable and cleanable filter according to claim 2, characterized in that: A flat sealing gasket (5) is provided between the third flange (15) and the blind plate (4), and at least two connecting ears (51) are provided on the outer side of the flat sealing gasket (5). A connecting hole that matches the third flange (15) is provided on the blind plate (4), and a bolt (6) is passed through the connecting hole for locking. At the same time, the connecting ear (51) is coaxial with the corresponding connecting hole.
Citation Information
Patent Citations
Corrugated pipeline type filter
CN221618801U