Secondary gas-liquid separation device for reducing COD (Chemical Oxygen Demand) of condensate water
By designing a secondary gas-liquid separation device comprising a primary separation tank, a secondary separation tank, a high-efficiency juice collector and a support assembly, the problem that existing devices are difficult to completely separate liquid entrained in steam is solved, the quality of condensed water and the steam heat exchange efficiency are improved, and the service life of the high-efficiency juice collector is extended.
Patent Information
- Application Number
- CN202422784186.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-11-15
AI Technical Summary
Existing gas-liquid separation devices are difficult to completely separate the entrained liquid in the steam, which affects the quality of the condensed water and affects the stability of the steam calorific value and the heat exchange rate.
A secondary gas-liquid separation device was designed, which included a primary separation tank and a secondary separation tank. The device was combined with a high-efficiency juice collector and a support assembly. The high-efficiency juice collector adsorbed the suspended liquid and separated the liquid by gravity. The support assembly was used to extend the service life of the high-efficiency juice collector.
It achieves more thorough gas-liquid separation, reduces COD in condensed water, improves steam calorific value stability and heat exchange rate, and extends the service life of the high-efficiency juice collector.
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Figure CN223351243U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gas-liquid separation, in particular to a secondary gas-liquid separation device for reducing COD of condensed water. Background Art
[0002] Gas-liquid separation is a technology that uses the density difference or other physical properties of gas and liquid to separate them. Specifically, due to the different densities of gas and liquid, the liquid will settle at the bottom of the container under the action of gravity, while the gas will remain at the top, thus achieving separation. This is achieved through a specific device - a gas-liquid separator.
[0003] The function of the existing gas-liquid separation device is to remove the solution entrained in the steam in a timely manner, thereby reducing the COD in the condensate, ensuring the stability of the steam calorific value, and ensuring the heat exchange rate. However, the existing gas-liquid separation device is difficult to completely separate the entrained liquid, which affects the water quality of the condensate at the outlet. Therefore, it is necessary to propose a secondary gas-liquid separation device that can fully separate the liquid entrained in the steam. Utility Model Content
[0004] The purpose of the utility model is to provide a secondary gas-liquid separation device for reducing the COD of condensed water, so as to solve the problem proposed in the above background technology that the function of the existing gas-liquid separation device is to remove the solution entrained in the steam in time, thereby reducing the COD in the condensed water, ensuring the stability of the steam calorific value, and ensuring the heat exchange rate, but the existing gas-liquid separation device is difficult to completely separate the entrained liquid, which affects the water quality of the condensed water at the outlet.
[0005] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:
[0006] The utility model is a secondary gas-liquid separation device for reducing COD of condensed water, comprising:
[0007] A gas-liquid separation component, the gas-liquid separation component comprising a primary separation tank;
[0008] An auxiliary separation component includes a vertical groove, a slider, a high-efficiency juice collector, a vertical pipe and a connecting rod; the vertical groove is opened on both sides of the first-stage separation tank, the slider is slidably connected to the inside of the vertical groove, the high-efficiency juice collector is fixed between the opposite ends of the slider, the vertical pipe is fixed to the center of the high-efficiency juice collector, and the connecting rod is threadedly connected to the inside of the vertical pipe.
[0009] Furthermore, a group of fixing frames are fixedly connected to the upper part of the first-stage separation tank, and connecting plates are fixedly connected between the inner sides of the fixing frames.
[0010] Furthermore, a rotating rod is rotatably connected between the connecting plates, and the bottom end of the rotating rod passes through the bottom of the connecting plate and is fixedly connected to the top end of the connecting rod.
[0011] Further, it also includes a support assembly;
[0012] The support assembly includes a guide frame, a group of cross bars and a group of support bars; the guide frame is fixed to the top of the connecting plate, the cross bars are fixed to the periphery of the bottom end of the connecting bar, and the support bars are fixed to the top of the cross bars.
[0013] Furthermore, both sides of the guide frame are inclined surfaces, the top ends of the support rods are fixedly connected to rubber pads, and the rotating rod passes through the top end of the guide frame below.
[0014] Furthermore, the gas-liquid separation component also includes a secondary separation tank, a feed pipe, a connecting pipe, a discharge pipe, a transmission pipe and an external transport pipe; the feed pipe is fixed above one side of the primary separation tank, the connecting pipe is fixed between the upper sides of the opposite ends of the primary separation tank and the secondary separation tank, the discharge pipe is fixed at the bottom end of the primary separation tank, the transmission pipe is fixed between the secondary separation tank and the discharge pipe, and the external transport pipe is fixed at the center of the top of the secondary separation tank.
[0015] Compared with the prior art, the advantages of the present invention are:
[0016] The utility model provides an auxiliary separation component. When the steam passes through the high-efficiency juice collector, the suspended liquid is adsorbed by the high-efficiency juice collector. When the liquid droplets grow to a certain size, they fall into the discharge pipe due to gravity and are discharged outward. Thus, the dry steam after separation is ensured to contain less liquid through the high-efficiency juice collector, and the separation effect is good.
[0017] Based on the first beneficial effect, at the same time, by setting up a support assembly, opening the bottom of the first-level separation tank, and rotating the connecting rod, the connecting rod drives the high-efficiency juice collector to move downward. At this time, the cross bar and the support rod provide auxiliary support for the bottom end of the high-efficiency juice collector, thereby preventing the high-efficiency juice collector from being damaged by its own gravity after long-term use, thereby extending the service life of the connecting rod. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0019] Figure 1 This is a schematic diagram of the appearance structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the internal cross-sectional structure of the first-stage separation tank of the utility model;
[0021] Figure 3 This is a schematic diagram of the auxiliary separation component and the support component structure of the utility model;
[0022] Figure 4 This is a schematic diagram of the exploded structure of the auxiliary separation component of the utility model.
[0023] In the accompanying drawings, the components represented by the reference numerals are as follows:
[0024] 11. Primary separation tank; 12. Secondary separation tank; 13. Feed pipe; 14. Connecting pipe; 15. Discharge pipe; 16. Transmission pipe; 17. External transmission pipe; 21. Vertical trough; 22. Slider; 23. High-efficiency juicer; 24. Vertical pipe; 25. Connecting rod; 26. Connecting plate; 27. Fixed frame; 28. Rotating rod; 31. Guide frame; 32. Cross bar; 33. Support rod; 34. Rubber pad. DETAILED DESCRIPTION
[0025] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below with reference to the accompanying drawings.
[0026] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0027] In order to make the purpose, technical solutions and advantages of the present invention more clear, the embodiments of the present invention will be described in further detail below with reference to the accompanying drawings.
[0028] See also Figures 1-4 As shown, this embodiment is a secondary gas-liquid separation device for reducing COD of condensed water, comprising:
[0029] The gas-liquid separation component includes a first-stage separation tank 11;
[0030] The gas-liquid separation assembly also includes a secondary separation tank 12, a feed pipe 13, a connecting pipe 14, a discharge pipe 15, a transmission pipe 16 and an external transport pipe 17; the feed pipe 13 is fixed above one side of the primary separation tank 11, the connecting pipe 14 is fixed between the upper ends of the primary separation tank 11 and the secondary separation tank 12, the discharge pipe 15 is fixed to the bottom end of the primary separation tank 11, the transmission pipe 16 is fixed between the secondary separation tank 12 and the discharge pipe 15, and the external transport pipe 17 is fixed to the center of the top of the secondary separation tank 12;
[0031] The primary separation tank 11 is used for primary separation of the vapor containing the solution, and the secondary separation tank 12 is used for secondary separation of the gas after the primary separation. The feed pipe 13 is used for the vapor containing the solution to enter the primary separation tank 11, the connecting pipe 14 is used for the gas after the primary separation to enter the secondary separation tank 12, the discharge pipe 15 is used to transport the separated liquid to the outside, the transmission pipe 16 is used to transport the liquid in the secondary separation tank 12 to the discharge pipe 15, and the external transmission pipe 17 is used to transport the separated gas to the outside.
[0032] Auxiliary separation assembly, the auxiliary separation assembly includes a vertical slot 21, a slider 22, a high-efficiency juice collector 23, a vertical pipe 24 and a connecting rod 25; the vertical slot 21 is opened on both sides of the first separation tank 11, the slider 22 is slidably connected to the interior of the vertical slot 21, the high-efficiency juice collector 23 is fixed between the opposite ends of the slider 22, the vertical pipe 24 is fixed to the center of the high-efficiency juice collector 23, and the connecting rod 25 is threadedly connected to the interior of the vertical pipe 24;
[0033] The vertical groove 21 is used for connecting and moving the slider 22, the slider 22 is used for connecting the high-efficiency juice collector 23, the high-efficiency juice collector 23 is used to adsorb the solution, the vertical pipe 24 is used for threaded connection of the connecting rod 25, and the connecting rod 25 is used to drive the movement of the vertical pipe 24.
[0034] A set of fixing brackets 27 are fixedly connected to the upper part of the first-stage separation tank 11, and connecting plates 26 are fixedly connected between the inner sides of the fixing brackets 27;
[0035] A rotating rod 28 is rotatably connected between the connecting plates 26. The bottom end of the rotating rod 28 passes through the bottom of the connecting plate 26 and is fixedly connected to the top end of the connecting rod 25.
[0036] The fixing frame 27 is used for connecting the connecting plate 26, and the connecting plate 26 is used for connecting the rotating rod 28. The rotating rod 28 is used to drive the connecting rod 25 to rotate. By rotating the connecting rod 25, the connecting rod 25 drives the rotating rod 28 to rotate inside the connecting plate 26, prompting the connecting rod 25 to rotate, so that the connecting rod 25 drives the vertical pipe 24 to rotate through the thread, so that the vertical pipe 24 drives the high-efficiency juice collector 23 to move through the slider 22 and the vertical slot 21.
[0037] Working principle: During separation, steam enters the primary separation tank 11 through the feed pipe 13, and then enters the high-efficiency juice collector 23. The steam passes through the high-efficiency juice collector 23, causing the suspended liquid to collide with the high-efficiency juice collector 23 and be adsorbed. When the droplets grow to a certain size, they fall into the discharge pipe 15 due to gravity. The steam after separating the liquid enters the secondary separation tank 12 through the connecting pipe 14, and the steam spins at high speed to throw out its own liquid. The condensed water enters the discharge pipe 15 through the transmission pipe 16 due to gravity and is discharged from the discharge pipe 15. The steam The juice is discharged through the external delivery pipe 17; when cleaning the high-efficiency juice catcher 23, open the bottom of the first-stage separation tank 11 and manually rotate the bottom end of the connecting rod 25 so that the connecting rod 25 drives the rotating rod 28 to rotate inside the connecting plate 26, prompting the connecting rod 25 to rotate, so that the connecting rod 25 drives the vertical pipe 24 to rotate through the thread, thereby causing the vertical pipe 24 to push the slider 22 to move in the vertical groove 21 through the high-efficiency juice catcher 23, thereby causing the connecting rod 25 to push the high-efficiency juice catcher 23 downward. When it moves down to the rubber pad 34, the high-efficiency juice catcher 23 can be cleaned;
[0038] In the above steps, the efficient juice catcher 23 can be pushed downward by the interaction between the connecting rod 25, the rotating rod 28 and the connecting plate 26.
[0039] See also Figures 1-4 As shown, this embodiment is based on the above embodiment 1 and also includes:
[0040] Support components;
[0041] The support assembly includes a guide frame 31, a set of cross bars 32 and a set of support bars 33; the guide frame 31 is fixed to the top of the connecting plate 26, the cross bars 32 are fixed to the outer periphery of the bottom end of the connecting rod 25, and the support bars 33 are fixed to the top of the cross bars 32;
[0042] The guide frame 31 is used to guide the liquid to flow downward, and the cross bar 32 is used to connect the support rods 33. There are four cross bars 32. The support rods 33 are used to connect the rubber pads 34 and support the high-efficiency juice catcher 23 after it moves downward. There are two support rods 33 in each group.
[0043] Both sides of the guide frame 31 are inclined, and the top of the support rod 33 is fixedly connected to the rubber pad 34, and the rotating rod 28 passes through the top of the lower guide frame 31;
[0044] The inclined surface facilitates guiding the flow of liquid, and the rubber pad 34 is used to protect the bottom end of the high-efficiency juice catcher 23. When the high-efficiency juice catcher 23 moves downward, the high-efficiency juice catcher 23 contacts the rubber pad 34, so that the support rod 33 assists in supporting the upper high-efficiency juice catcher 23 through the rubber pad 34.
[0045] Working Principle: When the component is not in use, the high-efficiency juice catcher 23 is located at the center of the inner side of the primary separation tank 11. When the component is in use, steam enters the primary separation tank 11 through the feed pipe 13. When the liquid slides down in the primary separation tank 11, the liquid contacts the guide frame 31, causing the guide frame 31 to guide the liquid downward through the inclined surface. When the high-efficiency juice catcher 23 moves downward, it contacts the rubber pad 34, causing the support rod 33 to provide auxiliary support for the upper high-efficiency juice catcher 23 through the rubber pad 34.
[0046] The above steps can improve your functionality.
[0047] It should also be noted that, in the description of this utility model, unless otherwise expressly specified or limited, the terms "disposed," "installed," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; they may refer to mechanical connections or electrical connections; they may refer to direct connections or indirect connections through an intermediate medium; and they may refer to internal communication between two components. Those skilled in the art will be able to understand the specific meanings of the above terms in this utility model based on specific circumstances.
[0048] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A secondary gas-liquid separation device for reducing COD of condensed water, characterized in that: include: A gas-liquid separation component, the gas-liquid separation component comprising a primary separation tank (11); An auxiliary separation component comprises a vertical groove (21), a slider (22), a high-efficiency juice catcher (23), a vertical pipe (24) and a connecting rod (25); the vertical groove (21) is opened on both sides of the first-stage separation tank (11), the slider (22) is slidably connected to the inside of the vertical groove (21), the high-efficiency juice catcher (23) is fixed between opposite ends of the slider (22), the vertical pipe (24) is fixed to the center inside the high-efficiency juice catcher (23), and the connecting rod (25) is threadedly connected to the inside of the vertical pipe (24).
2. A secondary gas-liquid separation device for reducing COD of condensed water according to claim 1, characterized in that: A set of fixing frames (27) are fixedly connected to the upper part of the first-stage separation tank (11), and connecting plates (26) are fixedly connected between the inner sides of the fixing frames (27).
3. A secondary gas-liquid separation device for reducing COD of condensed water according to claim 2, characterized in that: A rotating rod (28) is rotatably connected between the connecting plates (26), and the bottom end of the rotating rod (28) passes through the bottom of the connecting plate (26) and is fixedly connected to the top end of the connecting rod (25).
4. A secondary gas-liquid separation device for reducing COD of condensed water according to claim 1, characterized in that: Also included is a support assembly; The support assembly includes a guide frame (31), a group of cross bars (32) and a group of support bars (33); the guide frame (31) is fixed to the top of the connecting plate (26), the cross bars (32) are all fixed to the periphery of the bottom end of the connecting bar (25), and the support bars (33) are all fixed to the top of the cross bars (32).
5. A secondary gas-liquid separation device for reducing COD of condensed water according to claim 4, characterized in that: Both sides of the guide frame (31) are inclined surfaces, the top ends of the support rods (33) are fixedly connected to rubber pads (34), and the rotating rod (28) passes through the top end of the guide frame (31) below.
6. The secondary gas-liquid separation device for reducing COD of condensed water according to claim 1, characterized in that: The gas-liquid separation assembly further comprises a secondary separation tank (12), a feed pipe (13), a connecting pipe (14), a discharge pipe (15), a transmission pipe (16) and an external transport pipe (17); the feed pipe (13) is fixed above one side of the primary separation tank (11), the connecting pipe (14) is fixed between the upper sides of the opposite ends of the primary separation tank (11) and the secondary separation tank (12), the discharge pipe (15) is fixed at the bottom end of the primary separation tank (11), the transmission pipe (16) is fixed between the secondary separation tank (12) and the discharge pipe (15), and the external transport pipe (17) is fixed at the center of the top end of the secondary separation tank (12).