Tail gas curing device for unsymmetrical dimethylhydrazine production
The modular design of the plug-in board and snap-on assembly simplifies the installation and removal process of the catalyst, solves the problem of complex operation in the existing technology, and improves production efficiency and maintenance convenience.
Patent Information
- Application Number
- CN202422609932.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-10-29
AI Technical Summary
The catalyst replacement and disassembly operations of the existing unsymmetrical dimethylhydrazine production tail gas solidification device are complicated, resulting in inconvenient maintenance and affected production continuity.
The modular design enables quick installation and removal of the catalyst through plug-in plates and snap-on components, and simplifies the operation process by combining rotating components and disassembly components.
It improves the efficiency of catalyst installation and replacement, reduces the labor intensity of operators, optimizes the structure of the tail gas solidification device, and improves the operating efficiency and maintenance convenience of the production line.
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Figure CN223351410U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of tail gas solidification equipment, and specifically relates to a tail gas solidification device for unsymmetrical dimethylhydrazine production. Background Art
[0002] As an important chemical raw material, UDMH is widely used in rocket propellants, medicine and other fields. However, the exhaust gas generated during the production of UDMH contains a large amount of harmful substances, and direct discharge will cause serious pollution to the environment.
[0003] The reaction tower is the core component of the tail gas solidification device in the production of unsymmetrical dimethylhydrazine. It is mainly responsible for solidifying the pretreated tail gas to remove harmful substances.
[0004] The reaction towers currently in use are relatively large, and the catalyst and its carrier plate also occupy a correspondingly large space. These components are designed as a whole, resulting in complicated and cumbersome operations when replacement or disassembly is required. This not only reduces the efficiency of disassembly and installation, but also increases the labor intensity of the staff. This design not only affects the maintenance convenience of the exhaust gas solidification system, but may also have an adverse effect on the continuous operation of the production line. Utility Model Content
[0005] The purpose of this utility model is to provide an exhaust gas solidification device for the production of unsymmetrical dimethylhydrazine. This modular design makes the installation, fixation and removal of the catalyst on the plug-in board simple and quick, greatly improving the efficiency of installation and replacement, and also significantly reducing the labor intensity of the operator.
[0006] The technical solutions adopted in this application are as follows:
[0007] A tail gas solidification device for the production of unsymmetrical dimethylhydrazine includes a reaction tower body, a rotating assembly is provided on the inner side of the reaction tower body, a mounting disk is fixed to the output end of the rotating assembly, a plurality of first plug-in slots are fixed to the side walls of the mounting disk, a plurality of through holes are provided on both sides of the mounting disk corresponding to the first plug-in slots, a plug-in board is plugged into the interior of the first plug-in slot, a catalyst is provided on the outer wall of the plug-in board, a snap assembly is provided on one side of the bottom of the plug-in board, a disassembly assembly is provided on the inner side of the reaction tower body below the mounting disk, a replacement port is provided on the outer wall of the reaction tower body corresponding to one of the first plug-in slots, and a sealing door that can seal the replacement port is rotatably installed on the outer wall of the reaction tower body.
[0008] Furthermore, the rotating assembly includes an installation box that is fixed on the inner side of the reaction tower body and located below the installation plate, a first rotating shaft is rotatably installed through the top of the installation box, the bottom end of the first rotating shaft is located in the installation box and a worm gear is fixed, a second rotating shaft is rotatably installed on the inner wall of the installation box, an outer wall of the second rotating shaft is provided with a worm that engages with the worm gear, one end of the second rotating shaft is located outside the reaction tower body and a rotating wheel is fixed, and the top end of the first rotating shaft is the output end of the rotating assembly.
[0009] Furthermore, the snap-on assembly includes a second plug-in slot opened on one side of the bottom of the mounting plate, a plug-in block is slidably installed inside the second plug-in slot, a spring is fixed on the top of the plug-in block, and the top end of the spring is fixed to the inner wall of the second plug-in slot, and a card hole is opened through the inner bottom wall of the first plug-in slot corresponding to the plug-in block, and the bottom end of the plug-in block is inserted into the card hole.
[0010] Furthermore, the disassembly assembly includes a third rotating shaft which is rotatably installed on the inner side of the reaction tower body and is located below the mounting plate, a fixing rod is fixed to one end of the third rotating shaft, a connecting rod is rotatably installed to one end of the fixing rod, a mounting plate is fixed to the inner side of the reaction tower body and above the connecting rod, a guide hole is opened through the outer wall of the mounting plate, a top rod is slidably installed inside the mounting plate and directly below one of the clamping holes, and the bottom end of the top rod is rotatably connected to the other end of the connecting rod.
[0011] The technical effects achieved by this utility model are:
[0012] The utility model discloses a tail gas curing device for the production of unsymmetrical dimethylhydrazine, which adopts a modular design. A plurality of plug-in boards are inserted into a first plug-in slot, equipped with a catalyst, and then installed on a mounting plate, thereby constructing a complete catalytic system. This modular design makes the installation, fixation and removal of the catalyst on the plug-in board simple and quick, greatly improving the efficiency of installation and replacement, and significantly reducing the labor intensity of the operator. This design not only optimizes the structure of the tail gas curing device, but also improves the operating efficiency and maintenance convenience of the entire production line. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a schematic diagram of the three-dimensional structure of the present invention;
[0014] Figure 2 It is a schematic diagram of the partial cutaway structure of this utility model;
[0015] Figure 3 This is a practical Figure 2 Schematic diagram of the enlarged structure of area A in the middle.
[0016] In the accompanying drawings, the components represented by the reference numerals are as follows:
[0017] 1. Reaction tower body; 2. Replacement port; 3. Sealing door; 4. Mounting box; 5. First rotating shaft; 6. Worm gear; 7. Worm; 8. Rotor; 9. Mounting plate; 10. First plug-in slot; 11. Through hole; 12. Plug-in plate; 13. Catalyst; 14. Second plug-in slot; 15. Plug-in block; 16. Spring; 17. Clamping hole; 18. Mounting plate; 19. Push rod; 20. Third rotating shaft; 21. Fixing rod; 22. Connecting rod; 23. Handle. DETAILED DESCRIPTION
[0018] In order to make the purpose and advantages of this utility more clear, the utility is described in detail below with reference to the embodiments. It should be understood that the following text is only used to describe one or several specific implementation methods of this utility and does not strictly limit the scope of protection specifically requested by this utility.
[0019] like Figure 1-3As shown, a tail gas solidification device for the production of unsymmetrical dimethylhydrazine includes a reaction tower body 1, a rotating assembly is provided on the inner side of the reaction tower body 1, a mounting plate 9 is fixed to the output end of the rotating assembly, a plurality of first plug-in slots 10 are fixed to the side wall of the mounting plate 9, a plurality of through holes 11 are provided on both sides of the mounting plate 9 corresponding to the first plug-in slots 10, a plug-in board 12 is plugged into the interior of the first plug-in slot 10, a catalyst 13 is provided on the outer wall of the plug-in board 12, a snap assembly is provided on one side of the bottom of the plug-in board 12, a disassembly assembly is provided on the inner side of the reaction tower body 1 below the mounting plate 9, and the reaction tower body The outer wall of the body 1 corresponds to one of the first plug-in slots 10 and is provided with a replacement port 2. The outer wall of the reaction tower body 1 is rotatably installed with a sealing door 3 that can seal the replacement port 2. The structure is simple and easy to operate. An integral catalytic plate is divided into several small catalytic plates, thereby facilitating the replacement and installation of the catalyst 13 on the catalytic plate, which is more convenient and labor-saving, improves work efficiency, and reduces labor intensity. The rotating assembly includes an installation box 4 fixed on the inner side of the reaction tower body 1 and located below the installation plate 9. The top of the installation box 4 is rotatably installed with a first rotating shaft 5. The bottom end of the first rotating shaft 5 is located at A worm gear 6 is fixed in the installation box 4, and a second rotating shaft is rotatably installed on the inner wall of the installation box 4. A worm 7 meshing with the worm gear 6 is provided on the outer wall of the second rotating shaft. A rotating wheel 8 is fixed on one end of the second rotating shaft and is located outside the reaction tower body 1. The top of the first rotating shaft 5 is the output end of the rotating assembly. When the second rotating shaft is rotated, the second rotating shaft drives the worm 7 to rotate, the worm 7 drives the worm gear 6 to rotate, the worm gear 6 drives the first rotating shaft 5 to rotate, and the first rotating shaft 5 drives the installation disk 9 to rotate, so that the corresponding first plug-in slot 10 is aligned with the replacement port 2, which is convenient for replacing the catalyst 13; the snap assembly includes a bottom of the installation disk 9 A second plug-in slot 14 is provided on one side of the first plug-in slot, and a plug-in block 15 is slidably installed inside the second plug-in slot 14. A spring 16 is fixed to the top of the plug-in block 15, and the top end of the spring 16 is fixed to the inner wall of the second plug-in slot 14. A card hole 17 is provided through the inner bottom wall of the first plug-in slot 10 corresponding to the plug-in block 15, and the bottom end of the plug-in block 15 is inserted into the card hole 17. The plug-in board 12 is inserted into the first plug-in slot 10. Due to the elastic force of the spring 16, the plug-in block 15 is driven to be inserted into the card hole 17, which facilitates the stable fixing of the plug-in board 12 in the first plug-in slot 10, and the installation is relatively convenient and quick.The disassembly assembly includes a third rotating shaft 20 which is rotatably installed on the inner side of the reaction tower body 1 and is located below the mounting plate 9. One end of the third rotating shaft 20 is fixed with a fixing rod 21, and one end of the fixing rod 21 is rotatably installed with a connecting rod 22. A mounting plate 18 is fixed on the inner side of the reaction tower body 1 and above the connecting rod 22. A guide hole is opened through the outer wall of the mounting plate 18. A push rod 19 is slidably installed inside the mounting plate 18 and directly below one of the clamping holes 17. The bottom end of the push rod 19 is rotatably connected to the other end of the connecting rod 22. The structure is simple and the operation is convenient. By rotating the third rotating shaft 20, the third rotating shaft 20 drives the fixing rod 21 to rotate, and the fixing rod 21 drives the push rod 19 to move through the connecting rod 22. The top end of the push rod 19 pushes the plug-in block 15 out of the clamping hole 17, thereby facilitating the removal of the catalyst 13 on the plug-in plate 12 from the first plug-in slot 10, and facilitating the replacement of the catalyst 13 on the plug-in plate 12.
[0020] like Figure 2 As shown, a handle 23 is fixed at one end of the third rotating shaft 20 and is located outside the reaction tower body 1. The handle 23 and the fixing rod 21 are both fixed vertically downward on the third rotating shaft 20, so that the third rotating shaft 20 can be rotated by the handle 23. The rotation position of the fixing rod 21 can also be directly known by the rotation position of the handle 23, which is more practical.
[0021] like Figure 2-3 As shown, sealing rings are provided on the outer wall of the mounting plate 9 and on both sides of the first plug-in slot 10, which increases the sealing performance of the connection between the mounting plate 9 and the reaction tower body 1 and prevents gas from intermittently overflowing from between the mounting plate 9 and the reaction tower body 1.
[0022] The working principle of the utility model is as follows: when in use, the sealing door 3 is opened, the rotating wheel 8 is rotated, the rotating wheel 8 drives the second rotating shaft to rotate, the second rotating shaft drives the worm 7 to rotate, the worm 7 drives the worm gear 6 to rotate, and the worm gear 6 drives the mounting plate 9 on the first rotating shaft 5 to rotate, so that one of the first plug-in slots 10 on the mounting plate 9 is opposite to the rotation replacement port 2, stops rotating, and rotates the handle 23. The handle 23 drives the fixing rod 21 on the third rotating shaft 20 to rotate, and the fixing rod 21 drives the ejector rod 19 to move up and down through the connecting rod 22. The ejector rod 19 ejects the plug-in block 15 from the card hole 17, and then takes out the plug-in board 12 and the catalyst 13, and replaces the new catalyst 13. Then, the plug-in board 12 is inserted into the first plug-in slot 10, and the elastic force of the spring 16 drives the plug-in block 15 to be inserted into the card hole 17 to install and fix the plug-in board 12. The remaining plug-in boards 12 are disassembled and installed according to the above principles and steps.
[0023] The above description is only a preferred embodiment of the present invention. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principles of the present invention, and such improvements and modifications should also be considered within the scope of protection of the present invention. Structures, devices, and operating methods not specifically described or explained in this application shall be implemented in accordance with conventional means in the art unless otherwise specified or limited.
Claims
1. A tail gas solidification device for the production of unsymmetrical dimethylhydrazine, characterized in that: The invention comprises a reaction tower body (1), wherein a rotating assembly is provided on the inner side of the reaction tower body (1), a mounting plate (9) is fixed to the output end of the rotating assembly, a plurality of first plug-in slots (10) are fixed to the side wall of the mounting plate (9), a plurality of through holes (11) are provided on both sides of the mounting plate (9) corresponding to the first plug-in slots (10), a plug-in board (12) is plugged into the interior of the first plug-in slot (10), a catalyst (13) is provided on the outer wall of the plug-in board (12), a snap assembly is provided on one side of the bottom of the plug-in board (12), a disassembly assembly is provided on the inner side of the reaction tower body (1) below the mounting plate (9), a replacement port (2) is provided on the outer wall of the reaction tower body (1) corresponding to one of the first plug-in slots (10), and a sealing door (3) capable of sealing the replacement port (2) is rotatably installed on the outer wall of the reaction tower body (1).
2. The tail gas solidification device for the production of unsymmetrical dimethylhydrazine according to claim 1, characterized in that: The rotating assembly comprises an installation box (4) which is fixed on the inner side of the reaction tower body (1) and located below the installation plate (9); a first rotating shaft (5) is rotatably installed on the top of the installation box (4); a worm gear (6) is fixed on the bottom end of the first rotating shaft (5) located in the installation box (4); a second rotating shaft is rotatably installed on the inner wall of the installation box (4); a worm (7) meshing with the worm gear (6) is provided on the outer wall of the second rotating shaft; a rotating wheel (8) is fixed on one end of the second rotating shaft and located outside the reaction tower body (1); and the top end of the first rotating shaft (5) is the output end of the rotating assembly.
3. The tail gas solidification device for the production of unsymmetrical dimethylhydrazine according to claim 1, characterized in that: The buckle assembly includes a second plug-in slot (14) opened on one side of the bottom of the mounting plate (9), a plug-in block (15) is slidably installed inside the second plug-in slot (14), a spring (16) is fixed on the top of the plug-in block (15), and the top end of the spring (16) is fixed to the inner wall of the second plug-in slot (14), and a card hole (17) is opened through the inner bottom wall of the first plug-in slot (10) corresponding to the plug-in block (15), and the bottom end of the plug-in block (15) is inserted into the card hole (17).
4. The tail gas solidification device for the production of unsymmetrical dimethylhydrazine according to claim 1, characterized in that: The disassembly assembly includes a third rotating shaft (20) which is rotatably installed on the inner side of the reaction tower body (1) and is located below the mounting plate (9); a fixing rod (21) is fixed to one end of the third rotating shaft (20); a connecting rod (22) is rotatably installed on one end of the fixing rod (21); a mounting plate (18) is fixed to the inner side of the reaction tower body (1) and above the connecting rod (22); a guide hole is provided on the outer wall of the mounting plate (18); a top rod (19) is slidably installed inside the mounting plate (18) and directly below one of the clamping holes (17); and the bottom end of the top rod (19) is rotatably connected to the other end of the connecting rod (22).
5. The tail gas solidification device for the production of unsymmetrical dimethylhydrazine according to claim 4, characterized in that: A handle (23) is fixed to one end of the third rotating shaft (20) and is located outside the reaction tower body (1).
6. The tail gas solidification device for the production of unsymmetrical dimethylhydrazine according to claim 1, characterized in that: Sealing rings are provided on the outer wall of the installation plate (9) and on both sides of the first plug-in slot (10).