Raw material treatment device for producing autoclaved aerated concrete blocks by using construction wastes

By installing dust removal components on the crushing equipment, using fans and water washing boxes to filter dust, and combining crushing rollers to process construction waste, the problems of dust pollution from the crushing equipment and raw material wetting are solved, achieving the effects of environmental protection and raw material drying.

CN223351871UActive Publication Date: 2025-09-19临沧市群利建材有限公司
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Patent Information

Application Number
CN202421816086.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-30
Publication Date
2025-09-19
Estimated Expiration
2034-07-30

AI Technical Summary

Technical Problem

Existing crushing equipment lacks effective dust removal components when processing construction waste, resulting in dust pollution and affecting the performance of raw materials. The spray dust removal of some equipment causes the raw materials to become wet, affecting the block preparation effect.

Method used

A dust removal assembly including a feed box, a water washing box, a dust suction pipe, an air outlet pipe, a fan, a filter and a nozzle is designed. The dust is transported to the water washing box by the fan for water washing and filtration, and a booster pump is used for spraying dust removal. The raw materials are processed in combination with the crushing roller of the crusher.

Benefits of technology

It can effectively clean the dust, protect the environment, keep the raw materials dry, and ensure the quality of the block preparation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of building waste recovery processing devices, in particular to a raw material processing device for producing autoclaved aerated concrete building blocks by using building waste, which comprises a crusher, a feeding box is fixedly mounted at the top of the crusher, and a dust removal component is arranged on the feeding box. The dust removal assembly comprises a water washing box arranged on one side of the feeding box, the water washing box communicates with a plate body on one side of the feeding box through a dust suction pipe, the water washing box communicates with a plate body on the other side of the feeding box through an air outlet pipe, and mesh baffles are fixedly installed on the inner walls of end pipe bodies, fixedly installed on the feeding box, of the dust suction pipe and the air outlet pipe correspondingly. Fans are fixedly installed at the ends, close to the feeding box, of the dust suction pipe and the air outlet pipe, a filter screen is fixedly installed on the inner wall of the washing box, the bottom end of the dust suction pipe penetrates through the filter screen and is located below the filter screen, and the bottom end of the air outlet pipe is located above the filter screen. The dust removal device is convenient for dust removal operation and is not easy to pollute the environment.
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Description

Technical Field

[0001] The utility model relates to the technical field of construction waste recycling and processing devices, in particular to a raw material processing device for producing autoclaved aerated concrete blocks using construction waste. Background Art

[0002] With the acceleration of urbanization, the emission of construction waste (such as discarded concrete blocks, bricks, mortar, etc.) has increased dramatically, bringing tremendous pressure to the environment. Traditional treatment methods such as landfill and incineration not only occupy a large amount of land resources, but may also cause secondary pollution. At present, in order to achieve the effect of environmentally friendly treatment of construction waste, construction waste is usually subjected to secondary processing operations to make corresponding autoclaved aerated concrete blocks. Concrete blocks can be used as a new round of building materials to achieve the effect of environmentally friendly production and pollution reduction.

[0003] When using construction waste to produce autoclaved aerated concrete blocks, the raw materials need to be processed. Common processing operations include crushing, etc. When performing crushing operations, they are usually performed on corresponding crushing equipment. There are many types of crushing equipment on the market, but most crushing equipment lacks components that can remove dust, which will cause dust to fly everywhere, polluting the environment and causing harm to the human body. Although some crushing equipment is equipped with a spray component for dust removal, the water after spraying will soak the raw materials, affecting the performance of the raw materials and further affecting the subsequent block preparation effect. In view of this, we propose a raw material processing device for producing autoclaved aerated concrete blocks using construction waste. Utility Model Content

[0004] The purpose of the utility model is to provide a raw material processing device for producing autoclaved aerated concrete blocks using construction waste, so as to solve the defects mentioned in the above background technology.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] The dust collecting box is fixedly mounted on the top of the crusher, and a dust collecting assembly is arranged on the dust collecting box. The dust collecting assembly includes a water washing box arranged on one side of the feed box, the water washing box is connected to a one side plate of the feed box through a dust suction pipe, and the water washing box is connected to the other side plate of the feed box through an air outlet pipe. The dust suction pipe and the air outlet pipe are fixedly mounted on the inner wall of the tube body at the end portion thereof fixedly mounted on the feed box, and a fan is fixedly mounted on the end portion of the dust suction pipe and the air outlet pipe near the feed box, and a filter is fixedly mounted on the inner wall of the water washing box, the bottom end of the dust suction pipe passes through the filter and is located below the filter, and the bottom end of the air outlet pipe is located above the filter.

[0007] Preferably, the crusher includes a crushing box, and two front and rear symmetrical rotating shafts are rotatably connected between the left and right side plates of the crushing box. A crushing roller is fixedly mounted on the rotating shaft, and a drive motor is coaxially arranged at the end of the rotating shaft. A gear is fixedly mounted at the end of the rotating shaft, and the front and rear gears are meshed with each other.

[0008] Preferably, the driving motor is fixedly mounted on the crushing box, and a drop cover is fixedly mounted on the bottom of the crushing box.

[0009] Preferably, inclined plates are fixedly mounted on both the front and rear inner walls of the crushing box, the inclined plates are arranged to be inclined downward by 45° to 60°, and the ends of the inclined plates extend to the position between the two crushing rollers.

[0010] Preferably, a rectangular frame is fixedly installed on the top end of the crushing box, and a fixing frame is fixedly installed on the bottom end of the feed box, and the fixing frame is fixedly installed on the rectangular frame.

[0011] Preferably, a pressure relief pipe is fixedly mounted on the top plate of the water washing box, and the pressure relief pipe is arranged vertically upward.

[0012] Preferably, a sewage pipe is fixedly installed on the bottom box body of the water washing box, and a valve is fixedly installed on the sewage pipe.

[0013] Preferably, a booster pump is provided on one side of the water washing box, a suction pipe is fixedly installed on the water inlet end of the booster pump, a delivery pipe is fixedly installed on the water outlet end of the booster pump, and a plurality of nozzles arranged linearly and equidistantly are fixedly installed on the top tube body of the delivery pipe, and the nozzles are located above the filter.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] 1. The utility model is provided with a dust removal component to ensure that when in use, the fan at the dust suction pipe can be used to transport the dust to the water washing box for water washing operation, and the filter can be used for filtering operation. At the same time, the booster pump can be used to transport water to the nozzle for spraying operation. The purified air is blown out through the fan in the air outlet pipe, so that the dust in the feed box can be blown to one side of the dust suction pipe more smoothly, thereby achieving the effect of cleaning the dust generated in the processing process.

[0016] 2. The utility model is provided with a crusher, which can utilize the rotation of the crushing roller to realize the crushing operation of the raw materials, and is convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the explosion structure of the utility model;

[0019] Figure 3 This is a schematic structural diagram of the dust removal component of the utility model;

[0020] Figure 4 This is a cross-sectional view of the water washing box of the utility model;

[0021] Figure 5 This is a partial structural diagram of the dust removal component of the utility model;

[0022] The meaning of each number in the figure is:

[0023] 1. Crusher; 10. Crushing box; 11. Inclined plate; 12. Drop cover; 13. Rectangular frame; 14. Rotating shaft; 15. Crushing roller; 16. Drive motor; 17. Gear;

[0024] 2. Feed box; 20. Fixed frame;

[0025] 3. Dust removal assembly; 30. Water washing box; 301. Filter; 31. Dust suction pipe; 32. Air outlet pipe; 33. Mesh baffle; 34. Fan; 35. Pressure relief pipe; 36. Drain pipe; 361. Valve; 37. Booster pump; 371. Suction pipe; 372. Delivery pipe; 373. Nozzle. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0027] See also Figure 1-Figure 5 The utility model provides a technical solution: a raw material processing device for producing autoclaved aerated concrete blocks using construction waste, comprising a crusher 1, a feed box 2 fixedly mounted on the top of the crusher 1, a dust removal assembly 3 provided on the feed box 2, the dust removal assembly 3 comprising a water washing box 30 arranged on one side of the feed box 2, the water washing box 30 and a plate on one side of the feed box 2 are communicated through a dust suction pipe 31, the water washing box 30 and a plate on the other side of the feed box 2 are communicated through an air outlet pipe 32, the dust suction pipe 31 and the air outlet pipe 32 are fixedly mounted on the inner wall of the end tube body of the feed box 2, and the mesh baffle 33 is fixedly mounted on the inner wall of the end tube body, and the mesh baffle 33 is used to block the entry of construction waste raw materials;

[0028] Specifically, fans 34 are fixedly installed at the ends of the dust suction pipe 31 and the air outlet pipe 32 near the feed box 2, so that the two fans 34 can be used to perform dust conveying operations in the same direction, thereby improving the dust conveying effect; a filter 301 is fixedly installed on the inner wall of the water washing box 30, and the bottom end of the dust suction pipe 31 passes through the filter 301 and is located below the filter 301, and the bottom end of the air outlet pipe 32 is located above the filter 301, so that the filter 301 can be used to further filter the air.

[0029] In this embodiment, the crusher 1 includes a crushing box 10, and two symmetrical front and rear rotating shafts 14 are rotatably connected between the left and right side plates of the crushing box 10. A crushing roller 15 is fixedly mounted on the rotating shaft 14, and a drive motor 16 is coaxially arranged at the end of the rotating shaft 14. A gear 17 is fixedly mounted at the end of the rotating shaft 14. The front and rear gears 17 are engaged with each other to ensure that when in use, the drive motor 16 can be used to drive the crushing roller 15 to rotate and realize the crushing operation.

[0030] Specifically, the driving motor 16 is fixedly mounted on the crushing box 10 , and a material drop cover 12 is fixedly mounted on the bottom of the crushing box 10 , so that the material is unloaded from the material drop cover 12 .

[0031] Furthermore, inclined plates 11 are fixedly installed on the inner walls of the front and rear sides of the crushing box 10. The inclined plates 11 are set to be inclined downward at 45° to 60°, and the ends of the inclined plates 11 extend to the position between the two crushing rollers 15, so that the construction waste falls along the inclined plates 11 to the position between the two crushing rollers 15 for extrusion and crushing more smoothly.

[0032] In addition, a rectangular frame 13 is fixedly installed on the top of the crushing box 10, and a fixing frame 20 is fixedly installed on the bottom of the feed box 2. The fixing frame 20 is fixedly installed on the rectangular frame 13 by multiple fastening bolts, which facilitates the fixed installation operation.

[0033] It is worth mentioning that a pressure relief pipe 35 is fixedly installed on the top plate of the water washing box 30. The pressure relief pipe 35 is arranged vertically upward. Through the arranged pressure relief pipe 35, the pressure relief operation in the water washing box 30 can be achieved.

[0034] It is worth noting that a sewage pipe 36 is fixedly installed on the bottom box body of the water washing box 30, and a valve 361 is fixedly installed on the sewage pipe 36. The valve 361 can be opened to perform sewage discharge operations at the sewage pipe 36.

[0035] It is worth noting that a booster pump 37 is provided on one side of the water washing box 30, a suction pipe 371 is fixedly installed on the water inlet end of the booster pump 37, a delivery pipe 372 is fixedly installed on the water outlet end of the booster pump 37, and a plurality of nozzles 373 arranged linearly and equidistantly are fixedly installed on the top tube body of the delivery pipe 372. The nozzles 373 are located above the filter 301 to realize the spray dust removal operation.

[0036] When the raw material processing device for producing autoclaved aerated concrete blocks from construction waste is used, the raw materials are put into the feed box 2, and the raw materials can fall along the inclined plate 11 to the position between the two crushing rollers 15. The drive motor 16 is connected to an external power supply and is activated. When the drive motor 16 is activated, the output shaft on the drive motor rotates, driving the crushing rollers 15 to rotate, thereby achieving the extrusion and crushing operation of the construction waste.

[0037] In addition, the fan 34 is connected to an external power source and is operated. When the fan 34 is working, the dust can be transported to the water washing box 30 for water washing operation. In addition, the filter 301 can filter the air. Finally, the suction pipe 371 is connected to an external water source, and the booster pump 37 is connected to an external power source and is operated. When the booster pump 37 is working, water can be transported to the nozzle 373 for spraying, thereby performing a spray dust removal operation.

[0038] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. A raw material processing device for producing autoclaved aerated concrete blocks using construction waste, comprising a crusher (1), characterized in that: A feed box (2) is fixedly mounted on the top of the crusher (1), and a dust removal assembly (3) is provided on the feed box (2). The dust removal assembly (3) includes a water washing box (30) provided on one side of the feed box (2), the water washing box (30) is connected to a plate on one side of the feed box (2) via a dust suction pipe (31), and the water washing box (30) is connected to a plate on the other side of the feed box (2) via an air outlet pipe (32). The dust suction pipe (31) and the air outlet pipe (32) are fixedly mounted on the inner wall of the end tubes of the feed box (2), and the ends of the dust suction pipe (31) and the air outlet pipe (32) close to the feed box (2) are fixed. A fan (34) is installed, a filter (301) is fixedly installed on the inner wall of the water washing box (30), the bottom end of the dust suction pipe (31) passes through the filter (301) and is located below the filter (301), and the bottom end of the air outlet pipe (32) is located above the filter (301). A booster pump (37) is provided on one side of the water washing box (30), a suction pipe (371) is fixedly installed on the water inlet end of the booster pump (37), and a delivery pipe (372) is fixedly installed on the water outlet end of the booster pump (37), and a plurality of nozzles (373) arranged linearly and equidistantly are fixedly installed on the top pipe body of the delivery pipe (372), and the nozzles (373) are located above the filter (301).

2. The raw material processing device for producing autoclaved aerated concrete blocks using construction waste according to claim 1, characterized in that: The crusher (1) comprises a crushing box (10), wherein two mutually symmetrical rotating shafts (14) are rotatably connected between left and right side plates of the crushing box (10), a crushing roller (15) is fixedly mounted on the rotating shaft (14), a driving motor (16) is coaxially arranged at the end of the rotating shaft (14), and a gear (17) is fixedly mounted at the end of the rotating shaft (14), and the two front and rear gears (17) are meshed with each other.

3. The raw material processing device for producing autoclaved aerated concrete blocks using construction waste according to claim 2, characterized in that: The driving motor (16) is fixedly mounted on the crushing box (10), and a drop cover (12) is fixedly mounted on the bottom of the crushing box (10).

4. The raw material processing device for producing autoclaved aerated concrete blocks using construction waste according to claim 3, characterized in that: Inclined plates (11) are fixedly mounted on both the front and rear inner walls of the crushing box (10), the inclined plates (11) being arranged to be inclined downward at an angle of 45° to 60°, and the ends of the inclined plates (11) extending to a position between the two crushing rollers (15).

5. The raw material processing device for producing autoclaved aerated concrete blocks using construction waste according to claim 2, characterized in that: A rectangular frame (13) is fixedly mounted on the top end of the crushing box (10), a fixed frame (20) is fixedly mounted on the bottom end of the feed box (2), and the fixed frame (20) is fixedly mounted on the rectangular frame (13).

6. The raw material processing device for producing autoclaved aerated concrete blocks using construction waste according to claim 1, characterized in that: A pressure relief pipe (35) is fixedly mounted on the top plate of the water washing box (30), and the pressure relief pipe (35) is arranged vertically upward.

7. The raw material processing device for producing autoclaved aerated concrete blocks using construction waste according to claim 1, characterized in that: A sewage pipe (36) is fixedly mounted on the bottom box body of the water washing box (30), and a valve (361) is fixedly mounted on the sewage pipe (36).