Coating testing machine
By designing a coating test machine and using solution bag tooling, a vibrating screen and an automated material-retrieving mechanism to achieve precise coating of plastic pipe joints and solution bags, the problems of high defective rate and low efficiency caused by manual coating were solved, and efficient automated production was achieved.
Patent Information
- Application Number
- CN202422566837.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-10-23
AI Technical Summary
In the prior art, the assembly of plastic pipe joints and solution bags mainly relies on manual coating, which results in the inability to accurately control the spraying amount, resulting in a high product defect rate, low production efficiency, and high labor costs.
A coating test machine is designed, which includes a solution bag tooling, a vibrating screen, a plastic tube feeding mechanism, a dispensing valve assembly and a solution bag feeding mechanism. Through automated operation, precise coating and assembly of plastic tube joints and solution bags are achieved.
The production efficiency is improved, the defective rate is reduced, and the assembly process of various plastic pipe joints and solution bags is simplified.
Smart Images

Figure CN223352050U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of coating machines, and more specifically, to a coating testing machine. Background Art
[0002] At present, the assembly of plastic pipe joints and solution bags is mostly carried out manually. During the assembly process, workers need to apply isopropyl benzene and cyclohexanone solvents. Since the spraying amount cannot be accurately controlled when manually applying isopropyl benzene and cyclohexanone, it is difficult to evenly apply isopropyl benzene and cyclohexanone to the plastic pipe joints, resulting in a high defective rate of the assembled product. In addition, manual coating has low production efficiency and high labor costs. Therefore, it is necessary to propose a coating test machine to solve the above problems. Utility Model Content
[0003] The utility model provides a coating test machine to overcome at least one defect (shortcoming) of the above-mentioned prior art.
[0004] In order to solve the above technical problems, the technical solution of the present utility model is as follows: a coating test machine, comprising a solution bag tooling for placing a solution bag and a vibrating screen for shaking out a plastic pipe joint, and also comprising a plastic pipe taking mechanism, a dispensing valve assembly and a solution bag taking mechanism;
[0005] The solution bag tooling is provided with a slot, and the port of the solution bag is inserted into the slot;
[0006] The solution bag taking mechanism is arranged on the solution bag tooling and clamps the port of the solution bag;
[0007] The plastic tube picking mechanism is arranged on the outside of the vibrating screen to clamp the plastic tube joint in the vibrating screen, and moves the plastic tube joint to the dispensing valve assembly for coating, and then installs the plastic tube joint in the port of the solution bag. The plastic tube picking mechanism clamps the plastic tube joint, and moves the plastic tube joint to the dispensing valve assembly for coating, and then installs the coated plastic tube joint in the port of the solution bag. Through automated operation, the production efficiency is accelerated and the defective rate is reduced. In actual application, the assembly between multiple plastic tube joints and solution bags can be realized, which is simple and convenient.
[0008] Furthermore, the plastic pipe picking mechanism includes a first plastic pipe picking arm, a second plastic pipe picking arm, an extending cylinder, a rotating cylinder and a clamping cylinder;
[0009] The first plastic pipe picking arm is arranged on the outside of the vibrating screen through an extending cylinder, the second plastic pipe picking arm is connected to the first plastic pipe picking arm through a rotating cylinder, and the clamping cylinder is arranged at the end of the second plastic pipe picking arm. By setting the extending cylinder, the rotating cylinder and the clamping cylinder, the position and angle of the first plastic pipe picking arm and the second plastic pipe picking arm can be controlled, thereby facilitating the clamping and movement of the plastic pipe joint.
[0010] Furthermore, the dispensing valve assembly includes a dispensing valve body, a piezoelectric driver and a sensing photoeye;
[0011] The piezoelectric driver is connected to the dispensing valve body, and the sensing photoeye is arranged on the outside of the dispensing valve body and connected to the piezoelectric driver. The sensing photoeye identifies whether there is material at the dispensing valve body. When the sensing photoeye detects the presence of material, the piezoelectric driver starts and drives the dispensing valve body to perform the dispensing operation.
[0012] Furthermore, the solution bag tooling is provided with a visual camera, and through the setting of the visual camera, whether a solution bag is placed on the solution bag tooling can be monitored and identified.
[0013] Furthermore, the solution bag taking mechanism includes a solution bag taking arm, a slide cylinder, a first clamping claw cylinder and a second clamping claw cylinder;
[0014] The solution bag taking arm is arranged on the solution bag tooling through a slide cylinder;
[0015] The first clamping cylinder and the second clamping cylinder are arranged on the solution bag picking arm to clamp the port of the solution bag. Since the solution bag picking arm is arranged on the solution bag tooling through the slide cylinder, it can be moved as needed, and the arrangement of the first clamping cylinder and the second clamping cylinder can be used to clamp the port of the solution bag, which is simple and convenient.
[0016] Furthermore, the vibrating screen includes a vibrating plate and a vibrating plate mounting plate, and the vibrating plate is mounted on the vibrating plate mounting plate. Through the arrangement of the vibrating plate and the vibrating plate mounting plate, the plastic pipe joints can be vibrated and dispersed, which is simple and practical.
[0017] Furthermore, a protective frame is provided on the outside of the vibrating screen, plastic tube material taking mechanism, dispensing valve assembly and solution bag material taking mechanism. The provision of the protective frame can protect the vibrating screen, plastic tube material taking mechanism, dispensing valve assembly and solution bag material taking mechanism.
[0018] Furthermore, a screen is provided on the protection frame. Through the setting of the screen, the vibrating screen, the plastic tube taking mechanism, the dispensing valve assembly and the solution bag taking mechanism can be monitored and controlled through the screen, which is simple and practical.
[0019] Compared with the prior art, the beneficial effects of the technical solution of the utility model are:
[0020] The coating test machine disclosed in the utility model clamps the plastic pipe joint through the plastic pipe picking mechanism, moves the plastic pipe joint to the dispensing valve assembly for coating, and installs the coated plastic pipe joint at the port of the solution bag. Through the automated operation, the production efficiency is accelerated while the defective rate is reduced. In actual application, the assembly between various plastic pipe joints and solution bags can be realized simply and conveniently. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a structural diagram of the coating test machine of the utility model.
[0022] Figure 2 It is a structural diagram of the plastic pipe taking mechanism in the utility model.
[0023] Figure 3 It is a structural schematic diagram of the dispensing valve assembly in the utility model.
[0024] Figure 4 It is a structural schematic diagram of the solution bag tooling in the utility model.
[0025] Figure 5 It is a structural diagram of the solution bag taking mechanism in the utility model.
[0026] Figure 6 It is a structural diagram of the vibrating screen in the utility model.
[0027] In the figure, 1 is the solution bag tooling, 2 is the vibrating screen, 3 is the plastic tube picking mechanism, 4 is the dispensing valve assembly, 5 is the solution bag picking mechanism, 6 is the card slot, 7 is the first plastic tube picking arm, 8 is the second plastic tube picking arm, 9 is the extending cylinder, 10 is the rotating cylinder, 11 is the clamping cylinder, 12 is the dispensing valve body, 13 is the piezoelectric driver, 14 is the induction photoeye, 15 is the solution bag picking arm, 16 is the slide cylinder, 17 is the first clamping cylinder, 18 is the second clamping cylinder, 19 is the vibrating disk, 20 is the vibrating disk mounting plate, 21 is the protective frame, 22 is the screen, and 23 is the visual camera. DETAILED DESCRIPTION
[0028] The accompanying drawings are for illustrative purposes only and are not to be construed as limitations on this patent. To better illustrate this embodiment, some components of the accompanying drawings may be omitted, enlarged, or reduced in size, and do not represent the actual dimensions of the product. For those skilled in the art, it is understandable that some well-known structures and their descriptions may be omitted from the accompanying drawings.
[0029] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installation" and "connection" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium, which can be considered as internal communication between two components. Those skilled in the art will understand the specific meanings of these terms in this utility model. The technical solution of this utility model is further described below with reference to the accompanying drawings and embodiments.
[0030] like Figure 1 As shown, a coating test machine includes a solution bag tooling 1 for placing a solution bag and a vibrating screen 2 for shaking out a plastic pipe joint, and also includes a plastic pipe picking mechanism 3, a dispensing valve assembly 4 and a solution bag picking mechanism 5; a card slot 6 is provided on the solution bag tooling, and the port of the solution bag is stuck in the card slot; the solution bag picking mechanism is arranged on the solution bag tooling and clamps the port of the solution bag; the plastic pipe picking mechanism is arranged on the outside of the vibrating screen to clamp the plastic pipe joint in the vibrating screen, and move the plastic pipe joint to the dispensing valve assembly for coating, and then install the plastic pipe joint in the port of the solution bag, and the plastic pipe joint is clamped by the plastic pipe picking mechanism, and the plastic pipe joint is moved to the dispensing valve assembly for coating, and the coated plastic pipe joint is installed in the port of the solution bag. Through automated operation, the production efficiency is accelerated while the defective rate is reduced. In actual application, the assembly between multiple plastic pipe joints and solution bags can also be realized, which is simple and convenient.
[0031] like Figure 2 As shown, the plastic pipe picking mechanism includes a first plastic pipe picking arm 7, a second plastic pipe picking arm 8, an extending cylinder 9, a rotating cylinder 10 and a clamping cylinder 11; the first plastic pipe picking arm is arranged on the outside of the vibrating screen through the extending cylinder, the second plastic pipe picking arm is connected to the first plastic pipe picking arm through the rotating cylinder, and the clamping cylinder is arranged at the end of the second plastic pipe picking arm. By setting the extending cylinder, the rotating cylinder and the clamping cylinder, the position and angle of the first plastic pipe picking arm and the second plastic pipe picking arm can be controlled, thereby facilitating the clamping and movement of the plastic pipe joint.
[0032] like Figure 3-4As shown, the dispensing valve assembly includes a dispensing valve body 12, a piezoelectric driver 13 and a sensing photoeye 14; the piezoelectric driver is connected to the dispensing valve body, and the sensing photoeye is arranged on the outside of the dispensing valve body and connected to the piezoelectric driver. Whether there is material at the dispensing valve body is identified by the sensing photoeye. When the sensing photoeye detects the presence of material, the piezoelectric driver starts and drives the dispensing valve body to perform the dispensing operation. A visual camera 23 is provided on the solution bag tooling. Through the setting of the visual camera, whether there is a solution bag placed on the solution bag tooling can be monitored and identified.
[0033] like Figure 5 As shown, the solution bag picking mechanism includes a solution bag picking arm 15, a slide cylinder 16, a first clamping cylinder 17 and a second clamping cylinder 18; the solution bag picking arm is arranged on the solution bag tooling through the slide cylinder; the first clamping cylinder and the second clamping cylinder are arranged on the solution bag picking arm for clamping the port of the solution bag. Since the solution bag picking arm is arranged on the solution bag tooling through the slide cylinder, it can be moved as needed, and the arrangement of the first clamping cylinder and the second clamping cylinder can be used to clamp the port of the solution bag, which is simple and convenient.
[0034] like Figure 6 As shown, the vibrating screen includes a vibrating plate 19 and a vibrating plate mounting plate 20, and the vibrating plate is mounted on the vibrating plate mounting plate. Through the setting of the vibrating plate and the vibrating plate mounting plate, the plastic pipe joints can be shaken apart, which is simple and practical. In addition, a protective frame 21 is provided on the outside of the vibrating screen, the plastic tube feeding mechanism, the dispensing valve assembly and the solution bag feeding mechanism. Through the setting of the protective frame, the vibrating screen, the plastic tube feeding mechanism, the dispensing valve assembly and the solution bag feeding mechanism can be protected, and a screen 22 is provided on the protective frame. Through the setting of the screen, the vibrating screen, the plastic tube feeding mechanism, the dispensing valve assembly and the solution bag feeding mechanism can be monitored and controlled through the screen, which is simple and practical.
[0035] Example
[0036] In this embodiment, since a card slot is provided on the solution bag tooling, the port of the solution bag is clipped into the card slot; the solution bag picking mechanism is provided on the solution bag tooling and clamps the port of the solution bag; the plastic tube picking mechanism is provided on the outside of the vibrating screen to clamp the plastic tube joint in the vibrating screen, and move the plastic tube joint to the dispensing valve assembly for coating, and then install the plastic tube joint in the port of the solution bag, and the plastic tube picking mechanism clamps the plastic tube joint, and moves the plastic tube joint to the dispensing valve assembly for coating, and then installs the coated plastic tube joint in the port of the solution bag. Through automated operation, production efficiency is accelerated while the defective rate is reduced. In actual application, assembly between multiple plastic tube joints and solution bags can also be achieved, which is simple and convenient.
[0037] In the figure, the positional relationship is described only for illustrative purposes and should not be understood as a limitation on this patent. Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not limitations on the implementation methods of the present invention. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made on the basis of the above description. It is not necessary and impossible to list all the implementation methods here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the claims of the present invention.
Claims
1. A coating test machine comprising a solution bag fixture for placing a solution bag and a vibrating screen for shaking out plastic pipe joints, characterized in that: It also includes a plastic tube taking mechanism, a dispensing valve assembly, and a solution bag taking mechanism; The solution bag tooling is provided with a slot, and the port of the solution bag is inserted into the slot; The solution bag taking mechanism is arranged on the solution bag tooling and clamps the port of the solution bag; The plastic tube material taking mechanism is arranged outside the vibrating screen to clamp the plastic tube joint in the vibrating screen, and moves the plastic tube joint to the dispensing valve assembly for coating, and then installs the plastic tube joint in the port of the solution bag.
2. The coating tester according to claim 1, characterized in that: The plastic pipe picking mechanism includes a first plastic pipe picking arm, a second plastic pipe picking arm, an extending cylinder, a rotating cylinder and a clamping cylinder; The first plastic pipe picking arm is arranged on the outside of the vibrating screen through an extending cylinder, the second plastic pipe picking arm is connected to the first plastic pipe picking arm through a rotating cylinder, and the clamping cylinder is arranged at the end of the second plastic pipe picking arm.
3. The coating tester according to claim 1, characterized in that: The dispensing valve assembly includes a dispensing valve body, a piezoelectric driver and a sensing photoeye; The piezoelectric driver is connected to the dispensing valve body, and the sensing photoeye is arranged on the outside of the dispensing valve body and connected to the piezoelectric driver.
4. The coating tester according to claim 1, characterized in that: The solution bag tooling is provided with a visual camera.
5. The coating tester according to claim 1, characterized in that: The solution bag taking mechanism includes a solution bag taking arm, a slide cylinder, a first clamping claw cylinder and a second clamping claw cylinder; The solution bag taking arm is arranged on the solution bag tooling through a slide cylinder; The first clamping claw cylinder and the second clamping claw cylinder are arranged on the solution bag taking arm and are used to clamp the port of the solution bag.
6. The coating tester according to claim 1, characterized in that: The vibrating screen includes a vibrating plate and a vibrating plate mounting plate, and the vibrating plate is mounted on the vibrating plate mounting plate.
7. The coating tester according to claim 1, characterized in that: A protective frame is provided on the outer sides of the vibrating screen, the plastic tube taking mechanism, the dispensing valve assembly and the solution bag taking mechanism.
8. The coating tester according to claim 7, characterized in that: A screen is provided on the protection frame.