Light plastering gypsum production filtering device
By introducing components such as electric telescopic rods, weighing sensors and alarms into the lightweight plaster gypsum production filtration device, the problems of inconvenient cleaning and lack of collection reminders caused by the fixed structure of the filtration device were solved, and the effects of convenient disassembly, reduced dust pollution and improved production efficiency were achieved.
Patent Information
- Application Number
- CN202422542257.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-21
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-10-21
AI Technical Summary
The existing lightweight plaster gypsum production filtration device has a fixed structure, which makes internal cleaning inconvenient and lacks a collection reminder function, increasing the burden of manual monitoring and affecting production efficiency.
A filtering device including an electric telescopic rod, a weighing sensor, a PLC controller and an alarm was designed. The electric telescopic rod facilitates the removal of the filter plate. The weighing sensor monitors the weight of the collection box and triggers an alarm when the standard value is reached, reducing manual monitoring. The dust collection box and the aspirator prevent dust pollution.
It enables convenient disassembly and cleaning of the filter plate, reduces the burden of manual monitoring, prevents dust pollution, improves production stability and safety, avoids overfilling and overflowing problems, and improves work efficiency.
Smart Images

Figure CN223352109U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of lightweight plastering gypsum production, in particular to a lightweight plastering gypsum production filtering device. Background Art
[0002] Lightweight plaster gypsum is a mortar made from building gypsum powder, vitrified microspheres or high-strength expanded perlite particles as the main raw materials, with other auxiliary materials and admixtures added. Its density is lighter than that of ordinary gypsum mortar, so it is called lightweight gypsum mortar or expanded perlite mortar. This material is lightweight, fireproof, moisture-proof, easy to process and simple to install. It is particularly suitable for leveling and insulation of interior walls and floor slabs in dry areas. In the production process of lightweight plaster gypsum, the uniformity and fineness of the raw materials are crucial to the quality of the final product, so a filtering device is required to ensure the purity and uniformity of the raw materials.
[0003] The existing Chinese patent with announcement number CN218393850U discloses a lightweight plaster gypsum production filtering device, including a filter bin, filter screens are fixedly connected to both sides of the top of the filter bin, two groups of filter screens are fixedly connected to the bottom of the side close to each other with a crushing mechanism, a swing mechanism is fixedly connected at the middle position of both sides of the filter bin, mounting plates are fixedly connected to both sides of the two ends of the filter bin, the bottoms of the two groups of mounting plates are rotatably connected to a rotating shaft, and a second gear is fixedly connected to the outer side of the rotating shaft.
[0004] Although the above scheme does not need to collect and crush the agglomerated plaster gypsum again, thus reducing the workload, the overall structure of the filtering device is relatively fixed, and more complex materials need to be disassembled for internal cleaning, which makes it inconvenient to clean the internal filter frame. At the same time, the filtering device lacks the function of collecting and reminding, which requires the operator to check the capacity status of the filtering device when performing filtering operations. This not only increases the burden of manual monitoring, but also easily distracts the operator from the filtration process itself, affecting work efficiency. Therefore, it does not meet existing needs. In this regard, we propose a lightweight plaster gypsum production filtering device. Utility Model Content
[0005] The purpose of the utility model is to provide a lightweight plaster gypsum production filtering device to solve the problems proposed in the above background technology that the overall structure of the filtering device is relatively fixed, affecting internal cleaning and lacks a collection reminder function, resulting in direct labor burden and affecting production efficiency.
[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: a lightweight plaster gypsum production filtering device, comprising a lower body and an upper body, wherein the upper body is located at the upper end of the lower body, a filtering cavity is formed inside the lower body and the upper body, and a feed pipe is provided at the upper end of the upper body;
[0007] It also includes an electric telescopic rod, which is arranged on the front and rear sides of both sides of the lower body, and the output ends of the electric telescopic rod are connected to the upper body. The upper end of the lower body is integrally formed with a rectangular protrusion, and the lower end of the upper body is formed with a rectangular groove, and the rectangular groove is adapted to the rectangular protrusion;
[0008] It also includes a fixing frame, which is arranged on the front and rear sides of the upper side of the filter cavity, and a filter plate is arranged between the fixing frames. A pull rod is arranged inside the fixing frames, and one end of the pull rod passes through and extends to the outside of the fixing frames. The lower end of the pull rod is adhered and fixed with a pressure plate, and the pressure plate is in contact with the fixing frame;
[0009] It also includes a dust box, which is arranged on both sides of the upper end of the upper body, and four equally distributed dust screens are provided inside the dust box. Dust covers are provided on both sides of the upper end of the filter cavity, and the dust covers and the dust box are connected by connecting pipes;
[0010] It also includes a weighing sensor, which is arranged at the lower end of the filter cavity. A collection box is arranged at the upper end of the weighing sensor, and the collection box is fitted with the weighing sensor.
[0011] Preferably, a return spring is sleeved on the lower side of the outer portion of the pull rod, one end of the return spring is connected to the pressure equalizing plate, and the other end of the return spring is connected to the fixing frame.
[0012] Preferably, a connecting plate is provided above the fixing frame, and the connecting plate is adhered and fixed to one end of the pull rod located outside the fixing frame.
[0013] Preferably, a PLC controller is installed at the front end of the lower body, and the input end of the PLC controller is electrically connected to the output end of the weighing sensor.
[0014] Preferably, an alarm is installed on one side of the lower body, and the input end of the alarm is electrically connected to the output end of the PLC controller.
[0015] Preferably, an air suction machine is provided on the rear side of the interior of the dust collecting box.
[0016] Preferably, a first sealing door is installed at the front end of the lower body, and a second sealing door is installed on the outer side of each of the dust collecting boxes.
[0017] Compared with the prior art, the beneficial effects of the present invention are:
[0018] 1. The utility model is provided with electric telescopic rods on both sides of the lower body. When the interior needs to be cleaned, it is only necessary to start the electric telescopic rods. The output end of the electric telescopic rods will drive the upper body to move upward, thereby separating the upper body from the lower body, and then the interior can be cleaned. At the same time, by pulling the connecting plate, the pull rod can drive the pressure plate to move upward. The upward movement of the pressure plate can compress the reset spring, thereby releasing the squeezing of the filter plate, making it convenient for the operator to quickly disassemble the filter plate. The quickly disassembled filter plate is convenient for regular inspection and cleaning, so that the operator can quickly complete the cleaning work.
[0019] 2. The utility model installs a weighing sensor at the lower end of the filter chamber, so that the collection box can collect the qualified raw materials after filtration. The weighing sensor can weigh the collection box and send the weighing data to the PLC controller. The standard value can be set inside the PLC controller. When the weight of the collection box reaches the standard value, the PLC controller will activate the alarm, thereby attracting the operator to come and check. The operator does not need to frequently observe the collection situation, so that the operator's force can be concentrated on filtration, which reduces the burden on the operator and avoids the problem of overfilling and overflowing due to human negligence, thereby improving the stability and safety of the production process.
[0020] 3. The utility model is provided with dust collecting boxes on both sides of the upper end of the upper main body. When filtering the raw materials of lightweight plaster gypsum, dust is easily emitted. At this time, the suction machine can be started to extract the air in the dust collecting box. The dust collecting hood can generate suction through the connection of the connecting pipe, and the dust emitted in the filter cavity can be sucked into the interior of the dust collecting box. The filter net can filter the dust and concentrate the dust in the dust collecting cavity, which is convenient for subsequent cleaning by the operator, thereby reducing the emission of dust in the filter cavity, avoiding pollution of the working environment, and ensuring the health of the operator. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0022] Figure 2 This is a front view schematic diagram of the internal structure of the utility model;
[0023] Figure 3 It is a side view schematic diagram of the internal structure of the utility model;
[0024] Figure 4 For the utility model Figure 2 A partial enlarged view of area A in the middle;
[0025] Figure 5 For the utility model Figure 2 A partial enlarged view of area B in the middle.
[0026] In the figure: 1. Lower body; 2. Upper body; 3. Feed pipe; 4. Filter chamber; 5. Fixed frame; 6. Pull rod; 7. Return spring; 8. Press plate; 9. Pull plate; 10. Filter plate; 11. Rectangular protrusion; 12. Rectangular groove; 13. Collection box; 14. Weighing sensor; 15. PLC controller; 16. Alarm; 17. Dust collection box; 18. Dust net; 19. Aspirator; 20. Dust hood; 21. First sealing door; 22. Second sealing door; 23. Electric telescopic rod. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0028] See also Figure 1-5 The utility model provides a technical solution: a lightweight plaster gypsum production filtering device, comprising a lower body 1 and an upper body 2, wherein the upper body 2 is located at the upper end of the lower body 1, a filtering cavity 4 is provided inside the lower body 1 and the upper body 2, and a feed pipe 3 is provided at the upper end of the upper body 2;
[0029] The lower body 1 further includes an electric telescopic rod 23, which is arranged on the front and rear sides of both sides of the lower body 1, and the output ends of the electric telescopic rod 23 are connected to the upper body 2. The upper end of the lower body 1 is integrally formed with a rectangular protrusion 11, and the lower end of the upper body 2 is provided with a rectangular groove 12, and the rectangular groove 12 is adapted to the rectangular protrusion 11;
[0030] It also includes a fixing frame 5, which is arranged on the front and rear sides of the upper side of the filter chamber 4. A filter plate 10 is arranged between the fixing frames 5. A pull rod 6 is provided inside the fixing frames 5. One end of the pull rod 6 passes through and extends to the outside of the fixing frames 5. The lower end of the pull rod 6 is adhered and fixed with a pressing plate 8, and the pressing plate 8 is in contact with the fixing frame 5.
[0031] It also includes a dust box 17, which is arranged on both sides of the upper end of the upper body 2. Four equally spaced dust screens 18 are provided inside the dust box 17. Dust covers 20 are provided on both sides of the upper end of the filter cavity 4. The dust covers 20 are connected to the dust box 17 by connecting pipes.
[0032] It also includes a weighing sensor 14 , which is arranged at the lower end of the filter cavity 4 . A collection box 13 is provided at the upper end of the weighing sensor 14 , and the collection box 13 is fitted to the weighing sensor 14 .
[0033] During use, raw materials are added into the filter chamber 4 through the feed pipe 3, and the filter plate 10 filters the raw materials. The filter plate 10 can be easily replaced and cleaned through the linkage of the pulling plate 9, the pull rod 6 and the return spring 7. The suction machine 19 cooperates with the dust collecting hood 20 to effectively collect the dust generated during filtration into the dust collecting box 17. The dustproof net 18 intercepts the dust. The weighing sensor 14 monitors the weight of the collection box 13 in real time, and compares it with the preset standard value through the PLC controller 15. When the standard is reached, the alarm 16 is triggered to prompt the staff to take out the raw materials through the first sealing door 21, which reduces the burden on the operator, improves production safety and stability, and avoids dust pollution and overfilling and overflow problems.
[0034] See also Figure 5 , a return spring 7 is sleeved on the lower side of the outer portion of the pull rod 6, one end of the return spring 7 is connected to the pressure equalizing plate 8, and the other end of the return spring 7 is connected to the fixing frame 5. The return spring 7 can provide a stable elastic force to ensure that the pressure plate 8 can be quickly reset when the filter plate 10 is released, and at the same time maintain a moderate pressure on the filter plate 10 during the filtration process to prevent it from loosening or shifting, thereby enhancing the stability and reliability of the filtration;
[0035] See also Figure 3 and Figure 5 A connecting plate 9 is provided above the fixing frame 5, and the connecting plate 9 is adhered and fixed to one end of the pull rod 6 located outside the fixing frame 5. The setting of the connecting plate 9 enables the operator to pull the two pull rods 6 on one side, thereby easily releasing the fixation of the filter plate 10, thereby improving the efficiency of cleaning and maintenance;
[0036] See also Figure 1 and Figure 3 A PLC controller 15 is installed at the front end of the lower body 1, and the input end of the PLC controller 15 is electrically connected to the output end of the weighing sensor 14. Once the weight of the collection box 13 reaches a preset standard value, an alarm can be automatically triggered, effectively avoiding the problem of overfilling and overflowing due to human negligence, thereby improving production safety and efficiency.
[0037] See also Figure 1 and Figure 2 An alarm 16 is installed on one side of the lower body 1, and the input end of the alarm 16 is electrically connected to the output end of the PLC controller 15. When the PLC controller 15 detects that the weight of the collection box 13 reaches a preset value, the alarm 16 will immediately sound an alarm to quickly attract the attention of the operator, ensuring that timely measures are taken to prevent raw materials from overflowing, thereby further improving the stability and safety of the production process;
[0038] See also Figure 3An aspirator 19 is provided at the rear side of the dust box 17. The strong suction force of the aspirator 19 can effectively suck the dust generated during the filtration process into the dust box 17. Through the filtering effect of the dustproof net 18, the working environment is kept clean, reducing the damage of dust to the health of operators and production equipment.
[0039] See also Figure 1 、 Figure 2 and Figure 3 A first sealing door 21 is installed at the front end of the lower main body 1, and a second sealing door 22 is installed on the outside of the dust box 17. The setting of the first sealing door 21 is convenient for the operator to remove the collection box 13 from the filter chamber 4, and can protect the internal raw materials from external pollution. The setting of the second sealing door 22 is convenient for the operator to clean the dust inside the dust box 17 and to replace the dustproof net 18, thereby ensuring a long-term dustproof effect.
[0040] Working principle: When in use, the raw materials for the production of lightweight plaster gypsum are added to the interior of the filter chamber 4 through the feed pipe 3, and the raw materials can be filtered through the filter plate 10 to ensure the quality of subsequent production. By starting the electric telescopic rod 23, the upper main body 2 can be moved upward, and the rectangular protrusion 11 will separate from the rectangular groove 12, thereby completing the separation of the upper main body 2 and the lower main body 1, and the operator can easily clean the interior. When cleaning, the connecting plate 9 can be pulled, and the connecting plate 9 will drive the pull rod 6 to move upward, and the pull rod 6 will drive the pressure plate 8 to move upward. The upward movement of the pressure plate 8 will compress the return spring 7, thereby releasing the clamping fixation of the filter plate 10, and then the filter plate 10 can be easily taken out for cleaning, making cleaning more convenient. When filtering the raw materials, dust is easily generated inside. At this time, the suction machine 19 can be started, and the suction machine 19 will extract the air in the dust box 17 to make the interior negative pressure. The dust hood 20 can be sucked by connecting the connecting pipe. The force can suck the scattered dust into the interior of the dust collecting box 17, and the inhaled dust can be intercepted by the dustproof net 18. The operator can clean the internal dust by opening the second sealing door 22, avoiding dust pollution to the working environment. The qualified raw materials will fall into the interior of the collection box 13, and the weighing sensor 14 will weigh the weight of the collection box 13 and send the weighing data to the PLC controller 15 through an electrical signal. The operator can set the standard value in the interior of the PLC controller 15 in advance. When the standard value is reached, the PLC controller 15 will start the alarm 16, and the alarm 16 will sound an alarm to attract the staff. The collection box 13 can be taken out by opening the first sealing door 21 to discharge the raw materials, so that the operator's force can be concentrated on filtering, which reduces the burden on the operator and avoids the problem of overfilling and overflowing due to human negligence, thereby improving the stability and safety of the production process.
[0041] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.
Claims
1. A lightweight plaster gypsum production filtering device, comprising a lower body (1) and an upper body (2), wherein the upper body (2) is located at the upper end of the lower body (1), a filtering cavity (4) is provided inside the lower body (1) and the upper body (2), and a feed pipe (3) is provided at the upper end of the upper body (2), characterized in that: It also includes an electric telescopic rod (23) which is arranged on the front and rear sides of both sides of the lower body (1), and the output ends of the electric telescopic rod (23) are connected to the upper body (2); the upper end of the lower body (1) is integrally formed with a rectangular convex block (11), and the lower end of the upper body (2) is provided with a rectangular groove (12), and the rectangular groove (12) is adapted to the rectangular convex block (11); It also includes a fixing frame (5), which is arranged on the front and rear sides of the upper side of the filter cavity (4), and a filter plate (10) is arranged between the fixing frames (5). A pull rod (6) is arranged inside the fixing frames (5), and one end of the pull rod (6) passes through and extends to the outside of the fixing frames (5). The lower end of the pull rod (6) is adhered and fixed with a pressure plate (8), and the pressure plate (8) is in contact with the fixing frame (5); It also includes a dust box (17) which is arranged on both sides of the upper end of the upper body (2), and the interior of the dust box (17) is provided with four equally spaced dust screens (18), and dust covers (20) are provided on both sides of the upper end of the filter cavity (4), and the dust covers (20) and the dust box (17) are connected by a connecting pipe. It also includes a weighing sensor (14) which is arranged at the lower end inside the filter cavity (4); a collection box (13) is provided at the upper end of the weighing sensor (14), and the collection box (13) is fitted with the weighing sensor (14).
2. A lightweight plaster gypsum production filtering device according to claim 1, characterized in that: A return spring (7) is sleeved on the lower side of the outside of the pull rod (6), one end of the return spring (7) is connected to the equalizing plate (8), and the other end of the return spring (7) is connected to the fixing frame (5).
3. A lightweight plaster gypsum production filtering device according to claim 2, characterized in that: A connecting plate (9) is provided above the fixing frame (5), and the connecting plate (9) is adhesively fixed to one end of the pull rod (6) located outside the fixing frame (5).
4. A lightweight plastering gypsum production filtering device according to claim 1, characterized in that: A PLC controller (15) is installed at the front end of the lower body (1), and the input end of the PLC controller (15) is electrically connected to the output end of the weighing sensor (14).
5. A lightweight plastering gypsum production filtering device according to claim 4, characterized in that: An alarm (16) is installed on one side of the lower body (1), and the input end of the alarm (16) is electrically connected to the output end of the PLC controller (15).
6. A lightweight plastering gypsum production filtering device according to claim 1, characterized in that: An air suction machine (19) is provided at the rear side of the interior of the dust collecting box (17).
7. A lightweight plaster gypsum production filtering device according to claim 1, characterized in that: A first sealing door (21) is installed at the front end of the lower body (1), and a second sealing door (22) is installed on the outer side of each dust collecting box (17).
Citation Information
Patent Citations
Light plastering gypsum production filtering device
CN218393850U