Packaging structure of LED (light-emitting diode) ball bulb
By designing a bulb holder cleaning component, the problem of dust and impurities accumulating before the traditional LED bulb holder is packaged is solved, a firm connection between the bulb shell and the holder is achieved, and production quality is improved.
Patent Information
- Application Number
- CN202422578622.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-10-24
AI Technical Summary
Traditional LED bulb holders lack cleaning components before packaging, which leads to the accumulation of dust and impurities, affecting the packaging quality.
A bulb holder cleaning assembly is designed, which includes an L-shaped sliding frame, a rotating cylinder, a protective cover, a servo push rod, an H-shaped brush wheel, gears and a motor. The servo push rod drives the cleaning assembly to move, and the motor drives the rotating cylinder to engage with the gears to achieve automatic cleaning of dust and impurities.
Effectively clean the dust and impurities on the bulb holder, ensure the firm connection between the bulb shell and the holder, and improve production quality.
Smart Images

Figure CN223352301U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of LED bulb production, in particular to a packaging structure of an LED bulb. Background Art
[0002] As the name suggests, LED bulbs are spherical bulbs that use LED (light-emitting diode) as a light source. LED is a semiconductor solid-state lighting technology that can directly convert electrical energy into light energy. It has the advantages of high efficiency, energy saving, environmental protection, and long life. Compared with traditional incandescent lamps and fluorescent lamps, LED bulbs have significantly improved lighting effects, energy consumption, service life, and environmental protection.
[0003] In the traditional method, the LED bulb holder does not have a cleaning component before packaging, so some dust and impurities are located on the bulb holder mounting flange. These impurities will make it difficult for the subsequent bulb packaging machine to package the bulb holder. Utility Model Content
[0004] (1) Technical problems solved
[0005] In response to the shortcomings of the existing technology, the utility model provides a packaging structure for an LED ball bulb, which can solve the problem that in the traditional method, the LED ball bulb holder does not have a cleaning component before packaging, resulting in some dust and impurities on the bulb holder mounting flange. These impurities will make it difficult for the subsequent ball bulb packaging machine to package the bulb holder.
[0006] (2) Technical solution
[0007] To achieve the above-mentioned object, the present invention provides the following technical solutions: a packaging structure for an LED bulb, comprising a bulb packaging machine, a conveying assembly being provided on the bulb packaging machine, a plurality of bulb fixing seats for placing LED bulb seats being fixedly mounted on the conveying assembly, a bulb assembly machine being provided inside the bulb packaging machine, and a bulb seat cleaning assembly being provided on the bulb packaging machine;
[0008] The bulb holder cleaning assembly includes an L-shaped sliding frame, a rotating cylinder, a protective cover, a servo push rod, an H-shaped brush wheel, a gear, an arc-shaped protrusion, a groove and a motor;
[0009] Preferably, the servo push rod is fixedly installed in the bulb packaging machine, the output end of the servo push rod is fixedly connected to the L-shaped sliding frame, the servo push rod is used to drive the bulb holder cleaning assembly to move up and down, and the L-shaped sliding frame in the bulb holder cleaning assembly is slidably connected in the bulb packaging machine;
[0010] Preferably, the rotating cylinder is rotatably connected to the lower surface of the L-shaped sliding frame, a sliding hexagonal shaft is provided in the rotating cylinder, the sliding hexagonal shaft is slidably connected to the horizontal plate of the L-shaped sliding frame, and the protective cover is fixedly connected to the lower end of the sliding hexagonal shaft.
[0011] Preferably, the outer surface of the rotating cylinder is fixedly connected to a plurality of rotating shaft fixing frames, each of which is rotatably connected to a rotating shaft, and an H-shaped brush wheel is fixedly sleeved on the middle end of the rotating shaft, and the H-shaped brush wheel is used to clean the mounting groove of the bulb holder.
[0012] Preferably, the gear is fixedly sleeved on the outer surface of the rotating shaft, the outer surface of the rotating cylinder is rotatably connected to a gear plate, and the plurality of gears are meshedly connected to the gear plate.
[0013] Preferably, the plurality of arc-shaped protrusions are fixedly connected to the upper surface of the protective cover, the plurality of arc-shaped protrusions are evenly arranged in a circular array, and the plurality of grooves are opened on the lower surface of the gear plate, and the grooves are adapted to the arc-shaped protrusions.
[0014] Preferably, a spring is sleeved on the outer surface of the rotating cylinder, and the spring is located between the protective cover and the gear plate. A pulley is fixedly sleeved on the upper end of the rotating cylinder, and the motor is fixedly installed on the upper surface of the L-shaped sliding frame.
[0015] Preferably, the output shaft of the motor rotates through the lower surface of the horizontal plate of the L-shaped sliding frame and is fixedly sleeved with the same pulley, and a belt is connected between the two pulleys.
[0016] (3) Beneficial effects
[0017] Compared with the prior art, the present invention provides a packaging structure for an LED bulb, which has the following beneficial effects:
[0018] 1. The packaging structure of the LED bulb can automatically and effectively clean the dust on the bulb holder through the provided bulb holder cleaning assembly, which can largely avoid the presence of dust and impurities on the mounting flange of the bulb holder. After adding glue to install the bulb, the presence of dust and impurities will cause the bulb shell to be unable to fully fit with the bulb holder flange, resulting in a loose connection between the bulb shell and the bulb holder, affecting the production quality of the LED bulb.
[0019] 2. The packaging structure of the LED bulb is such that when the shaft fixing frame rotates around the sliding hexagonal shaft and drives the shaft to operate, the gear on the shaft can rotate on its own under the meshing connection with the gear plate, so that the shaft itself can rotate. While rotating around the sliding hexagonal shaft, the shaft can move along the mounting flange of the bulb holder, thereby cleaning out dust and impurities in the area near the mounting flange. This can make the subsequent bulb packaging machine more secure in packaging the LED bulb holder, and avoid the problem in the traditional method that the LED bulb holder does not have a cleaning component before packaging, so that some dust and impurities are located on the bulb holder mounting flange. These impurities will make it difficult for the subsequent bulb packaging machine to package the bulb holder. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the overall structure of the utility model;
[0021] Figure 2 This is a schematic diagram of the gear plate structure of the utility model;
[0022] Figure 3 For this utility model Figure 2 Enlarged structural diagram at point A in the middle.
[0023] In the figure: 1. Ball light bulb packaging machine; 2. Conveying assembly; 3. Ball light bulb fixing seat; 4. L-shaped sliding frame; 5. Rotating cylinder; 6. Sliding hexagonal shaft; 7. Protective cover; 8. Servo push rod; 9. Rotating shaft fixing frame; 10. Rotating shaft; 11. H-shaped brush wheel; 12. Gear; 13. Arc-shaped protrusion; 14. Gear plate; 15. Groove; 16. Motor; 17. Pulley; 18. Spring. DETAILED DESCRIPTION
[0024] This section will describe in detail the specific embodiments of the present invention. The preferred embodiments of the present invention are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and overall technical solution of the present invention, but it cannot be understood as a limitation on the scope of protection of the present invention.
[0025] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.
[0026] In the description of this utility model, greater than, less than, exceed, etc. are understood as not including the number itself, and above, below, within, etc. are understood as including the number itself. If there is a description of first or second, it is only for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0027] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, and connecting should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.
[0028] See also Figure 1-3 The utility model provides a new technical solution: a packaging structure for an LED bulb, comprising a bulb packaging machine 1, a conveying assembly 2 provided on the bulb packaging machine 1, a plurality of bulb fixing seats 3 for placing LED bulb holders fixedly mounted on the conveying assembly 2, a bulb assembly machine provided inside the bulb packaging machine 1, and a bulb holder cleaning assembly provided on the bulb packaging machine 1;
[0029] The bulb holder cleaning assembly includes an L-shaped sliding frame 4, a rotating cylinder 5, a protective cover 7, a servo push rod 8, an H-shaped brush wheel 11, a gear 12, an arc-shaped protrusion 13, a groove 15 and a motor 16;
[0030] The servo push rod 8 is fixedly installed in the bulb packaging machine 1. The output end of the servo push rod 8 is fixedly connected to the L-shaped sliding frame 4. The servo push rod 8 is used to drive the bulb holder cleaning assembly to move up and down. The L-shaped sliding frame 4 in the bulb holder cleaning assembly is slidably connected in the bulb packaging machine 1.
[0031] The rotating cylinder 5 is rotatably connected to the lower surface of the L-shaped sliding frame 4. A sliding hexagonal shaft 6 is provided in the rotating cylinder 5. The sliding hexagonal shaft 6 is slidably connected to the horizontal plate of the L-shaped sliding frame 4. The protective cover 7 is fixedly connected to the lower end of the sliding hexagonal shaft 6.
[0032] Furthermore, the outer surface of the rotating cylinder 5 is fixedly connected to a plurality of rotating shaft fixing frames 9, each of which is rotatably connected to a rotating shaft 10, and an H-shaped brush wheel 11 is fixedly sleeved on the middle end of the rotating shaft 10, and the H-shaped brush wheel 11 is used to clean the mounting groove of the bulb holder.
[0033] Furthermore, the gear 12 is fixedly sleeved on the outer surface of the rotating shaft 10 , and the outer surface of the rotating cylinder 5 is rotatably connected to the gear plate 14 , and the multiple gears 12 are all meshed and connected with the gear plate 14 .
[0034] Furthermore, multiple arc-shaped protrusions 13 are fixedly connected to the upper surface of the protective cover 7, and the multiple arc-shaped protrusions 13 are evenly arranged in a circular array. Multiple grooves 15 are opened on the lower surface of the gear plate 14, and the grooves 15 are adapted to the arc-shaped protrusions 13.
[0035] Furthermore, a spring 18 is sleeved on the outer surface of the rotating cylinder 5 , and the spring 18 is located between the protective cover 7 and the gear plate 14 . A pulley 17 is fixedly sleeved on the upper end of the rotating cylinder 5 , and the motor 16 is fixedly mounted on the upper surface of the L-shaped sliding frame 4 .
[0036] Furthermore, the output shaft of the motor 16 rotates and passes through the lower surface of the horizontal plate of the L-shaped sliding frame 4 and is fixedly sleeved with the same pulley 17, and a belt is connected between the two pulleys 17.
[0037] Furthermore, when in use, the conveying component 2 is provided to drive the LED ball bulb seat on the ball bulb fixing seat 3 to move into the ball bulb packaging machine 1, and the LED ball bulb seat with installed electronic components moves to the bottom of the protective cover 7. At this time, the servo push rod 8 will drive the bulb seat cleaning component to move downward until the protective cover 7 can enter the mounting flange on the LED ball bulb seat to cover the LED lamp beads and other electronic components. At this time, by starting the motor 16, the output shaft of the motor 16 drives the rotating drum 5 to rotate through the two pulleys 17. The rotating rotating drum 5 can drive the H-shaped brush wheel 11 on the rotating shaft 10 to move to the mounting flange of the ball bulb seat through the rotating shaft fixing frame 9. At the same time, the spring 18 will be compressed, and relative movement will occur between the sliding hexagonal shaft 6 and the L-shaped sliding frame 4. At this time, the arc-shaped protrusion 13 on the protective cover 7 can fit into the groove 15. The groove 15 is fixed by the protective cover 7 and the sliding hexagonal shaft 6 and cannot rotate. At this time, the shaft fixing frame 9 rotating around the sliding hexagonal shaft 6 drives the shaft 10 to operate. The gear 12 on the shaft 10 can rotate on its own under the meshing connection with the gear plate 14, so that the shaft 10 itself can rotate. The shaft 10 that rotates around the sliding hexagonal shaft 6 and rotates itself can move along the mounting flange of the ball bulb holder, thereby cleaning out dust and impurities in the area near the mounting flange. This can make the subsequent ball bulb packaging machine 1 more secure in packaging the LED ball bulb holder, and avoid the problem that the LED ball bulb holder in the traditional way does not have a cleaning component before packaging, so that some dust and impurities are located on the mounting flange of the bulb holder. These impurities will make it difficult for the subsequent ball bulb packaging machine 1 to package the bulb holder.
[0038] Furthermore, the provided bulb holder cleaning assembly can automatically and effectively clean the dust on the bulb holder, which can largely avoid the presence of dust and impurities on the mounting flange of the bulb holder. After adding glue to install the bulb, the presence of dust and impurities will cause the bulb shell to be unable to fully fit with the bulb holder flange, thereby causing the bulb shell and the bulb holder to be loosely connected, affecting the production quality of the LED bulb.
[0039] Working principle: When in use, the conveying component 2 is provided to drive the LED ball bulb seat on the ball bulb fixing seat 3 to move into the ball bulb packaging machine 1, and the LED ball bulb seat with installed electronic components moves to the bottom of the protective cover 7. At this time, the servo push rod 8 will drive the bulb seat cleaning component to move downward until the protective cover 7 can enter the mounting flange on the LED ball bulb seat to cover the LED lamp beads and other electronic components. At this time, by starting the motor 16, the output shaft of the motor 16 drives the rotating drum 5 to rotate through the two pulleys 17. The rotating rotating drum 5 can drive the H-shaped brush wheel 11 on the rotating shaft 10 to move to the mounting flange of the ball bulb seat through the rotating shaft fixing frame 9. When the spring 18 is compressed, the sliding hexagonal shaft 6 and the L-shaped sliding frame 4 will move relative to each other. At this time, the arc-shaped protrusion 13 on the protective cover 7 can be adapted to the groove 15. At this time, the groove 15 is fixed by the protective cover 7 and the sliding hexagonal shaft 6 and cannot rotate. At this time, when the rotating shaft fixing frame 9 rotates around the sliding hexagonal shaft 6 and drives the rotating shaft 10 to operate, the gear 12 on the rotating shaft 10 can rotate on its own under the meshing connection with the gear disk 14, so that the rotating shaft 10 itself can rotate. The rotating shaft 10 that rotates around the sliding hexagonal shaft 6 while rotating itself can move along the mounting flange of the bulb holder, thereby cleaning out dust and impurities in the area near the mounting flange.
[0040] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A packaging structure for an LED bulb, characterized in that: The invention comprises a bulb packaging machine (1), a conveying assembly (2) is provided on the bulb packaging machine (1), a plurality of bulb fixing seats (3) for placing LED bulb seats are fixedly mounted on the conveying assembly (2), a bulb assembly machine is provided in the bulb packaging machine (1), and a bulb seat cleaning assembly is provided on the bulb packaging machine (1); The bulb holder cleaning assembly comprises an L-shaped sliding frame (4), a rotating cylinder (5), a protective cover (7), a servo push rod (8), an H-shaped brush wheel (11), a gear (12), an arc-shaped protrusion (13), a groove (15) and a motor (16); The servo push rod (8) is fixedly installed in the bulb packaging machine (1), and the output end of the servo push rod (8) is fixedly connected to the L-shaped sliding frame (4). The servo push rod (8) is used to drive the bulb holder cleaning assembly to move up and down, and the L-shaped sliding frame (4) in the bulb holder cleaning assembly is slidably connected in the bulb packaging machine (1); The rotating cylinder (5) is rotatably connected to the lower surface of the L-shaped sliding frame (4). A sliding hexagonal shaft (6) is provided in the rotating cylinder (5). The sliding hexagonal shaft (6) is slidably connected to the horizontal plate of the L-shaped sliding frame (4). The protective cover (7) is fixedly connected to the lower end of the sliding hexagonal shaft (6).
2. The packaging structure of an LED bulb according to claim 1, characterized in that: The outer surface of the rotating cylinder (5) is fixedly connected to a plurality of rotating shaft fixing frames (9), and the rotating shaft fixing frames (9) are all rotatably connected to rotating shafts (10). An H-shaped brush wheel (11) is fixedly sleeved on the middle end of the rotating shaft (10), and the H-shaped brush wheel (11) is used to clean the installation groove of the bulb holder.
3. The packaging structure of an LED bulb according to claim 2, characterized in that: The gear (12) is fixedly sleeved on the outer surface of the rotating shaft (10), and the outer surface of the rotating cylinder (5) is rotatably connected to a gear plate (14), and the plurality of gears (12) are all meshedly connected to the gear plate (14).
4. The packaging structure of an LED bulb according to claim 3, characterized in that: The plurality of arc-shaped protrusions (13) are fixedly connected to the upper surface of the protective cover (7), the plurality of arc-shaped protrusions (13) are evenly arranged in a circular array, and the plurality of grooves (15) are opened on the lower surface of the gear plate (14), and the grooves (15) are adapted to the arc-shaped protrusions (13).
5. The packaging structure of an LED bulb according to claim 4, characterized in that: The outer surface of the rotating cylinder (5) is sleeved with a spring (18), which is located between the protective cover (7) and the gear plate (14). The upper end of the rotating cylinder (5) is fixedly sleeved with a pulley (17), and the motor (16) is fixedly mounted on the upper surface of the L-shaped sliding frame (4).
6. The packaging structure of an LED bulb according to claim 5, characterized in that: The output shaft of the motor (16) rotates and passes through the lower surface of the horizontal plate of the L-shaped sliding frame (4) and is fixedly sleeved with the same pulley (17), and a belt is connected between the two pulleys (17).